Base-free aerobic oxidation of 5-hydroxymethylfurfural to 2,5-furandicarboxylic acid over a Fe single-atom catalyst

Abstract

2,5-Furandicarboxylic acid (FDCA) is one of the most promising biodegradable substitutes for fossil-derived terephthalic acid (PTA) and adipic acid. The production of FDCA from biomass-derived 5-hydroxymethylfurfural (HMF) is significant and has attracted great attention. However, the major challenge lies in the development of a non-precious metal-based catalyst system without employing a homogeneous base. Herein, we successfully prepared an atomically dispersed Fe–N–C/γ-Al₂O₃ catalyst, which affords superior catalytic performance in terms of activity and stability with a FDCA yield of 99.8% and reusability of five recycle times in the catalytic oxidation of HMF to FDCA under base-free mild conditions. Based on controlled experiments and complementary characterization studies, we found that the atomically dispersed medium-spin Fe–N₅ active sites together with the surface acidic/basic sites of alumina synergistically enhanced the catalytic activity and selectivity towards FDCA under base-free conditions. Our process eliminates the employment of expensive oxidants and corrosive bases, leading to economic and green biomass transformations.