Microfabricated self-referencing pulstrodes

Abstract

Screen printing and inkjet printing are attractive processes to produce low-cost and mass producible electroanalytical sensors. Despite important advances in the field, obtaining a printed electrochemical reference element that satisfies analytical requirements has not yet been realized satisfactorily. This paper investigates the use of screen printing and inkjet printing to produce a self-contained, all-solid state reference element that can be integrated with a wide range of electroanalytical sensing principles. The principle relies on a silver/silver iodide element that self-generates its potential by the application of a so-called pulstrode protocol. Specifically, a defined quantity of iodide is released by a short cathodic current pulse, and the reference potential defined by the released iodide is subsequently recorded at zero current. Both screen and inkjet-printed reference electrodes are fabricated and characterized, and the methodology optimized and assessed. As an application example, a single-point calibration method is used to quantify ions in undiluted filtered urine samples by potentiometry. The screen-printing approach was less successful owing to the low purity of the silver ink used. The inkjet printing approach allowed one to quantify chloride and sodium in urine. Using a conventional silver/silver chloride reference electrode as standard, relative errors of respectively 7.7 and 14.1% for chloride and sodium were obtained. While the approach would benefit from further optimization for long term applications, especially the use of high purity silver inks, it is a promising strategy for the realization of fully integrated all-solid-state microfabricated sensing systems.

Graphical abstract: Microfabricated self-referencing pulstrodes

Supplementary files

Article information

Article type
Paper
Submitted
18 Feb 2025
Accepted
07 May 2025
First published
14 May 2025
This article is Open Access
Creative Commons BY license

Sens. Diagn., 2025, Advance Article

Microfabricated self-referencing pulstrodes

A. Speck, D. Migliorelli, J. Disser, S. Generelli, G. Bouilly, T. Forrest, E. Zdrachek, L. Burr and E. Bakker, Sens. Diagn., 2025, Advance Article , DOI: 10.1039/D5SD00024F

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