Reaction pathways and deactivation mechanisms of isostructural Cr and Fe MIL-101 during liquid-phase styrene oxidation by hydrogen peroxide

Abstract

Isostructural Cr and Fe nanoporous MIL-101, synthesized without mineralizing agents, are investigated for styrene oxidation utilizing aqueous hydrogen peroxide to yield valuable oxygenates for chemical synthesis applications. Styrene conversion rates and oxygenate product distributions both depend on metal identity, as MIL-101(Fe) is more reactive for total styrene oxidation and is more pathway selective, preferring aldehyde (benzaldehyde) formation at the α-carbon to the aromatic ring, where MIL-101(Cr) sustains epoxide (styrene oxide) production at the same α-carbon. These pathways often involve hydrogen peroxide derived radical intermediates (O, –HOO˙, –HO⁻˙) and metallocycle transition states. We postulate that the higher reactivity of one of these surface intermediates, Fe(IV)O relative to Cr(IV)O, leads to higher styrene oxidation rates for MIL-101(Fe), while higher electrophilicity of Cr(III)–OOH intermediates translates to the higher styrene oxide selectivity observed for MIL-101(Cr). Secondary styrene oxide and benzaldehyde conversions are observed over both analogs, but the former is more prevalent over MIL-101(Fe) due to higher Lewis/Brønsted acid site density and strength compared to MIL-101(Cr). Recyclability experiments combined with characterization via XRD, SEM/EDXS, and FT-IR and UV-vis spectroscopies show that the nature of MIL-101(Fe) sites does not change significantly with each cycle, whereas MIL-101(Cr) suffers from metal leaching, which impacts styrene conversion rates and product distribution. Both catalysts require active site regeneration, though MIL-101(Fe) sites are more susceptible to reactivation, even under mild conditions. Finally, examination of styrene conversion for three unique synthesized phases of MIL-101(Cr) rationalizes that nodal defects are largely responsible for observed reactivity and selectivity but predispose the framework to metal leaching as a predominant deactivation mechanism.