Xiaoxuan
Wu‡
a,
Zhengyi
Cao‡
b,
Tianxiang
Zhao
a,
Yun
Wu
*b,
Zhonghui
Li
b,
Spyros
Doukas
c,
Elefterios
Lidorikis
c,
Yu
Xue
d,
Liu
Liu
de,
Omid
Ghaebi
f,
Giancarlo
Soavi
fg,
Junpeng
Lu
a,
Zhenhua
Ni
*a and
Junjia
Wang
*a
aNational Research Center for Optical Sensors/Communications Integrated Networks, School of Electronic Science and Engineering, Southeast University, Nanjing 210096, China. E-mail: junjia_wang@seu.edu.cn
bCETC Key Laboratory of Carbon-based Electronics, Nanjing Electronic Devices Institute, Nanjing 210016, China
cDepartment of Material Science and Engineering, University of Ioannina, GR 45110 Ioannina, Greece
dState Key Laboratory for Modern Optical Instrumentation, College of Optical Science and Engineering, International Research Center for Advanced Photonics, Zhejiang University, Hangzhou 310058, China
eJiaxing Key Laboratory of Photonic Sensing & Intelligent Imaging, Intelligent Optics & Photonics Research Center, Jiaxing Research Institute, Zhejiang University, Jiaxing 314000, China
fInstitute of Solid State Physics, Friedrich Schiller University Jena, 07743 Jena, Germany
gAbbe Center of Photonics, Friedrich Schiller University Jena, 07745 Jena, Germany
First published on 14th June 2024
Graphene modulators are considered a potential solution for achieving high-efficiency light modulation, and graphene–silicon hybrid-integrated modulators are particularly favorable due to their CMOS compatibility and low cost. The exploitation of graphene modulator latent capabilities remains an ongoing endeavour to improve the modulation and energy efficiency. Here, high-efficiency graphene–silicon hybrid-integrated thermal and electro-optical modulators are realized using gold-assisted transfer. We fabricate and demonstrate a microscale thermo-optical modulator with a tuning efficiency of 0.037 nm mW−1 and a high heating performance of 67.4 K μm3 mW−1 on a small active area of 7.54 μm2 and a graphene electro-absorption modulator featuring a high speed data rate reaching 56 Gb s−1 and a low power consumption of 200 fJ per bit. These devices show superior performance compared to the state of the art devices in terms of high efficiency, low process complexity, and compact device footage, which can support the realization of high-performance graphene–silicon hybrid-integrated photonic circuits with CMOS compatibility.
New conceptsGraphene–silicon hybrid integration holds promise for efficient light modulation in integrated photonic circuits. Yet, the pursuit of solutions that facilitate significant advancements in terms of efficiency and speed remains a topic of immense interest and significance in silicon-based graphene modulator research. Simultaneously achieving low power consumption and a compact device footprint is crucial for enabling tightly packed, energy-efficient photonic circuits suitable for high-speed optical interconnects and computing. In this study, graphene–silicon integration modulators based on both thermo-optic and electro-absorption effects were realized utilizing gold-assisted transfer methods. Benefiting from clean interfaces and low contact resistance, the graphene–silicon integration platform enabled by gold-assisted transfer supports high-performance optical modulation, demonstrating modulation with enhanced efficiency and greater speed. Therefore, the proposed graphene–silicon hybrid integrated modulators are expected to revolutionize our understanding of how to explore the potential of graphene for realizing large-scale integrated photonic circuits with low power consumption and high speeds. |
In this context, graphene is arguably the most promising candidate for integrated opto-electronics.7 In the last two decades, graphene has been the subject of intense research, which led to the realization of micro-scale optoelectronic devices8–10 with advanced functionalities, such as linear and nonlinear optical modulators,11–15 photodetectors,16 light emitters,17 gas sensors18 and gates for logic operations,19 thanks to its remarkable electrical and optical properties.20–23 Particularly, the exploitation of graphene latent capabilities remains an ongoing endeavour. To date, graphene modulators based on the SOI platform are still regarded as one of the most promising candidates for large scale photonic systems.24,25 There are mainly two mechanisms that can be exploited to realize graphene-based light modulators: the thermo-optic (TO) effect and the electro-absorption (EA) effect. Graphene heaters have been proven to be highly efficient in TO modulators, thanks to their low optical absorption26 and high thermal conductivity. Taking advantage of the TO effect, graphene has been incorporated into various waveguide structures such as Mach–Zehnder interferometers,27,28 micro-ring resonators,29,30 and photonic crystal nanocavities31,32 to achieve energy-efficient light modulation. On the other hand, graphene EA modulators can convert electric signals into a modulation of the light intensity, enabling effective amplitude modulation. Various graphene EA modulators have been developed, including graphene–silicon,33 suspended graphene,34 double-layer graphene35–37 (DLG), and graphene-based hybrid plasmonics,38 each exhibiting pros and cons. Although a lot of work has been conducted, there are still challenges to achieve high efficiency and low power consumption hindered by the high contact resistance, leading to the slow development of practical solutions in many key applications. The exploration of high efficiency graphene–silicon hybrid-integrated modulators is highly desirable.
In this work, by utilizing the gold-assisted transfer method, the contact resistances are further reduced; consequently, high performance thermal and electro-optical modulators are achieved with enhanced efficiency, lower power consumption, and expanded bandwidth. We first demonstrated a TO modulator based on a silicon micro-ring structure (Q ∼ 67000) with a graphene heater integrated onto it. Due to the efficient thermal tunability of the refractive index via an external electric field, a heating efficiency as high as 67.4 K μm3 mW−1 has been demonstrated over a small active area of 7.54 μm2. At the same time, the device possesses high modulation speed with 10–90% rise and fall response times of 4.85 and 5.55 μs, respectively. These results are significantly faster compared to those of metal TO modulators, which typically exhibit response times of a few milliseconds.39,40 We further realized a graphene EA modulator based on the same architecture as the TO modulator, where we simply replaced AlOx with a HfO2 dielectric layer. This device demonstrates a high 3 dB bandwidth of up to 26.8 GHz and a high data rate reaching 56 Gb s−1 with a power consumption of 200 fJ per bit. The proposed devices provide a feasible solution to support large-scale high-performance photonic systems and pave the way for future optical communication and sensing applications.
To verify the thermal conduction performance during the heating process, the temperature distribution of the proposed device was simulated with the 3D finite element method using the COMSOL transient heat transfer module. Simulations were performed assuming thermal conductivities of 5000 W m−1 K−1 for graphene, 301 W m−1K−1 for Au contacts, 131 W m−1 K−1 for Si waveguide and substrates, 1.12 W m−1 K−1 for glass substrates and 30 W m−1 K−1 for AlOx. For the top boundary of the device, free convection to ambient air with a heat transfer coefficient of h1 = 15 W m−2 K−1 was assumed. For the bottom part, we assumed loose contact with a metal holder, with a heat transfer coefficient of h2 = 150 W m−2 K−1. Graphene layers are modeled as infinitesimally thin films. The heat dissipated in the device is distributed according to the resistance of each constituent element, i.e., the overlapping and non-overlapping area of the graphene layers, the AlOx thin layer resistance and the contact resistances, considering their respective electrical resistance values (see Supplementary Note 4, ESI†). The power is dissipated in a pulsed manner, assuming a total of 4 applied pulses, each with a 10 μs pulse width and a 20 μs pulse period. All the geometric aspects of the simulations were set up according to the device used in our experiments. Fig. 2d shows the temperature rise distribution across the x–y plane at its peak value, i.e., at the center of the 4th pulse assuming a total of ∼1 mW power deposited in the configuration, i.e., 1 V applied bias. Fig. 2e shows the transient temperature rise of the waveguide below the graphene layers. We extracted the transient solution of temperature at the point indicated by the red arrow in the waveguide for different applied voltages. In the micro-heater system, the resistance within the AlOx layer serves to augment heating efficiency, while the exceptional thermal conductivity inherent in graphene facilitates rapid switching speeds.
The buried silicon waveguide was fabricated through typical lithography and dry-etching processes on a commercial SOI wafer with a 220 nm thick top silicon layer and a 2 μm thick SiO2 buried oxide layer. Then the SLG/AlOx/SLG layers were assembled (see Methods for details) and carefully aligned with the micro-ring using the gold-assisted transfer technique, as already discussed in details. Fig. 2f shows a microscope image of the fabricated device, where the ring resonator and gold contacts can be seen clearly, while Fig. 2g shows the scanning electron microscope (SEM) images of the fabricated device, in which the top and bottom SLG (red and blue) overlap above the buried ring waveguide. The TE-polarized light is coupled from the fiber to the waveguide using the input grating coupler. By applying a bias voltage to the micro-heater, the waveguide underneath is heated, leading to variations in the effective index of the transmission mode. Applying a bias voltage to the micro-heaters heats the underlying waveguide, resulting in the modulation of the effective index for the transmission mode. Consequently, these index variations result in a shift of the resonance peak in the transmission spectrum of the device. In turn, this allows for a large modulation of the light transmission at a fixed selected wavelength, such as 1550 nm, finally leading to efficient TO modulation.
We first characterized the I–V properties of the graphene TO modulator and measured a total resistance of 1.16 kΩ (see Supplementary Note 4, ESI†). The static electro-optic response of the device is measured using the experimental setup shown in the Methods section and the free spectral range (FSR) and extinction ratio (ER) are approximately 3 nm and 19 dB, respectively (see Supplementary Note 2, ESI†). As shown in Fig. 3a, by increasing the external bias voltage applied to the graphene micro-heater, we observed a red shift of the resonance peak due to the TO effect, as discussed above. The wavelength shifts of the resonance peak relative to the voltages of 1, 2, 3, 4 and 5 V are 0.04, 0.2, 0.4, 0.7 and 1.1 nm, respectively. We numerically fit the experimental measurements with a Lorentzian function, as shown by the black dot lines in Fig. 3a. The inset in Fig. 3b shows the change in the neff with respect to the bias voltage. The estimated refractive indices at bias voltages of 0, 1, 2, 3, 4 and 5 V are 2.3933, 2.3941, 2.393, 2.4003, 2.4059 and 2.4131, respectively (see Supplementary Note 3, ESI†). As the voltage is increased, localized heating occurs, leading to changes in the coupling state within the micro-ring resonator and the quality-factor of the device reduced gradually.
Fig. 3b presents the shifts in the resonance peaks as a function of the electrical tuning power, from which we extract a tuning efficiency of 0.037 nm mW−1 by linear fitting, which can be improved by further reducing the thickness of the top oxide layer, thus bringing the graphene closer to the waveguide. This translates into a power of 81 mW required to obtain one FSR shift. We define the normalized tuning efficiency as the reciprocal of the product of tuning power needed for one FSR shift and the active area and thus obtain 1.63 W−1 μm−2, considering the small active area of 7.54 μm2 of our device.
Next, we studied the heating performance of the graphene heater, which dissipates electrical power into heat above the silicon micro-ring resonator, using a commercial finite-element solver. Taking into account the TO coefficient of silicon at 1550 nm (∼dn/dT = 1.8 × 10−4 K−1), the refractive index of silicon at different temperatures can be calculated, after which the corresponding neff of the waveguide mode can be calculated. By fitting the extracted neff with the measured one (inset in Fig. 3a), the produced temperature changes (ΔT) in the silicon waveguide are determined as a function of the electrical power, as shown in Fig. 3c. The ΔT increases linearly with increasing electrical power, and the heating efficiency, which corresponds to the conversion efficiency from electrical power to Joule heating, can be estimated as 67.4 K μm3 mW−1, considering the slope of the fitted line in Fig. 3b (3.39 K mW−1) and the volume of the resonator (19.9 μm3).28,29
Furthermore, we conducted real-time optical waveform measurements to quantify the dynamical electro-optical response of the graphene TO modulator. The normalized signal output from the through port is plotted in violet in Fig. 3d by driving the device with a square waveform electrical signal at 50 kHz (black curve). The modulated signal intensity was detected using a photodetector and recorded using an oscilloscope. The output signal responded to the input signal with 10–90% rise and fall times of 4.85 and 5.55 μs, respectively, which indicates that our device is faster than the previous metal TO micro-ring modulators reported.
In Table 1, we have shown a comprehensive comparison of the performances of our device with those of previously reported state-of-the-art TO modulators. Our graphene TO modulator has distinct advantages in terms of heating efficiency and normalized tuning efficiency compared to other graphene TO modulators (ref. 29 and 30). In addition, our experimental results confirm that graphene TO modulators exhibit higher efficiency and speed compared to TO modulators based on metal heaters (ref. 39 and 40).
Device structure | Rise time (μs) | Fall time (μs) | Tuning efficiency (nm mW−1) | Heating efficiency (K μm3 mW−1) | Normalized tuning efficiency (W−1 m−2) |
---|---|---|---|---|---|
a This work. | |||||
Graphene micro-ring resonatora | 4.85 | 5.55 | 0.037 | 67.4 | 1.63 |
Graphene micro-ring resonator30 | 3.0 | 3.6 | 0.33 | 8.8 | 0.2 |
Graphene racetrack resonator29 | 1.2 | 3.6 | 0.24 | 7.66 | 0.67 |
NiCr–Au micro-ring resonator40 | 1500 | 2000 | 0.054 | N/A | N/A |
Ti racetrack resonator39 | 9 | 6 | 0.91 | N/A | N/A |
We measured the static electro-optic response of the EA modulator using the experimental setup described above. The modulation efficiency is determined to be 1.3 dB V−1 at 4 V (Fig. 4e). To confirm the high-speed capabilities of the graphene EA modulator, we conducted small signal measurements to determine its electro-optical bandwidth, as illustrated in Fig. 4f. A bias tee is used to combine a 3 V DC bias with a radio frequency (RF) signal provided by a photonic network analyzer (PNA), which is then fed to the graphene EA modulator with a GS probe. The output light was amplified by an erbium-doped fiber amplifier and filtered by an optical tunable filter. Finally, it was transmitted to the PNA for detection and processing. The measured S21 frequency response indicates that the 3 dB bandwidth of our device is 26.8 GHz. The high-speed data transmission potential of the EA modulator is further verified by transmission measurements. A 2 V peak-to-peak 215−1 pseudo-random binary sequence signal was generated by an arbitrary waveform generator with a DC bias of 3 V. Fig. 4g depicts the eye diagrams of non-return-to-zero (NRZ) signals generated at data rates of 56 Gb s−1. Disregarding the parasitic capacitance, we achieved an energy efficiency of approximately ∼200 fJ per bit for the graphene EA modulator, with a measured capacitance (C) of ∼200 fF and a voltage swing (VAC) of ∼2.2 V. This energy efficiency demonstrates the potential of our graphene EA modulator for high-speed and low-power applications.
Table 2 provides a summary of our results and a comparison with other graphene EA modulators. Our graphene EA modulator exhibits notable advantages compared to other graphene EA modulators listed in Table 2 in terms of modulation depth and speed. Compared to devices utilizing mechanical exfoliation of graphene (ref. 46), our device offers the capability to transfer large-area CVD graphene onto substrates enabling efficient and cost-effective production of graphene-based devices (Supplementary Note 1, ESI†). The bandwidth of the device can be further optimized by increasing the quality of the oxide layer, which can also lead to improvements in the overall device performance.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4nh00160e |
‡ These authors contributed equally to this work. |
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