Alec
Kirkeminde
and
Shenqiang
Ren
*
Department of Chemistry, University of Kansas, Lawrence, KS, USA. E-mail: shenqiang@ku.edu
First published on 17th October 2012
Non-toxic, earth abundant nanostructured semiconductors have received extensive attention recently. One of the more highly studied materials has been iron pyrite (FeS2) due to its many different promising applications. Herein, we report the thermodynamically-controlled synthesis of FeS2 nanocrystals, dependent on the reaction temperature and chemical precursors, and a Lewis acid/base model to explain the shape-controlled synthesis. The surface facet-controlled photocatalytic activity and photostability were studied and explained. This work further advances the synthesis with pyrite structure control and surface facet-dictated applications, such as photovoltaics, photocatalysts and photoelectrochemical cells.
Shape, size and composition control of semiconductor nanocrystals or quantum dots (QDs) is an important aspect of colloidal synthesis, which can dictate many different aspects of materials’ functionality, such as the photoabsorbance, localized surface plasmon resonance (LSPR), catalytic properties and their self-assembly properties. Being able to control the shape and size of nanocrystals allows for optimization of these functionalities to best suit the intended application. For instance, it is well studied that controlling the size of CdSe QDs allows for control of the absorbance by the quantum confinement effect.6–8 It has also been shown that changing the shape and composition of plasmonic semiconducting nanocrystals will change their absorption and location of the LSPR.9–11 Surface facet control also opens the doors for control of surface activity and stability. It has been shown that the different crystal faces will affect its catalytic activity.12–14 In FeS2, studies have been done on the (100) crystal face to study the defect states and reactivity of pyrite with water to help combat acid mine drainage, but no studies of other crystal facets or controllable synthesis are available for standard photocatalytic and photostability studies.15
In this study, the goal is to lay down a foundation for the nanoscale synthesis and characteristics of iron pyrite to allow for appropriate material use in emerging energy applications. To do so, we start by examining previous theoretical and synthesis work. Theoretically, many reports have studied the differences between crystal facets and the growth mechanisms, but there has been no follow-up on the uses of these crystal faces.16–18 Solution processing is known for scaling up. In the past, there have been a variety of pyrite synthetic works, and many were done by hydrothermal experiments. As only one nanocrystal geometry could be synthesized, only that crystal facet's chemistry could be examined for a targeted application. This work aims to start to address this lack of foundation work in solution processing pyrite nanocrystals and to examine which type of crystals will be best used for the intended applications.
We start by systematically changing different synthetic variables for creating FeS2 nanocrystals by thermodynamic control, such as the reaction temperature and chemical precursors, and show the shape effect on surface reactivity by examining the photocatalytic properties of different pyrite crystals. Being able to control the shape of FeS2 nanocrystals allows us to (1) be able to study the kinetics behind the formation of the different crystal surface facets and their characteristics, (2) devise a model to explain such formation, and (3) study the different crystal facets’ effects on the photocatalytic activities and photostability, allowing specific uses to be recommended for each structure.
All UV-Vis absorbance spectra were obtained on a UV-3600 Shimadzu UV-Vis-NIR spectrophotometer. Room temperature X-ray powder patterns were obtained using monochromated Cu-Kα radiation (λ = 1.54178 Å) on a Bruker proteum diffraction system equipped with Helios multilayer optics, an APEX II CCD detector and a Bruker MicroStar microfocus rotating anode X-ray source operating at 45 kV and 60 mA. The powders were mixed with a small amount of Paratone N oil to form a paste that was then placed in a small (<0.5 mm) nylon cryoloop and mounted on a goniometer head. Transmission electron microscope (TEM) images were obtained using a field emission FEI Tecnai F20 XT.
Fig. 1 Iron pyrite nanocrystal shapes at an injection temperature of (a) 120 °C (b) 170 °C and (c) 220 °C. Iron precursor effect on shape when (d) Fe(acac)2 and (e) Fe(CO)5 is used with an injection temperature of 220 °C. Illustrations of particle shape are presented in the insets of (a–e). (f) UV-Vis-NIR absorbance of each different shape. |
Fig. 1f shows the UV-Vis spectroscopic absorbance of the different particle shapes. FeS2 NSs show the normal absorbance around 600 nm, which is consistent with other literature.1,2 When the shape changes to cubic, a red shift to near infrared (NIR, 1100 nm) is observed, as seen in the hydrothermal method of creating nanocubic pyrite.21 The absorbance of popcorn particles shows an even further shift into the NIR, around 1300 nm, which could be due to the aggregation effect. When examining the thick sheet's absorbance it is seen that distinctive peaks cannot be observed and broadband absorbance occurs from UV all the way through the visible to NIR (∼300–1000 nm). We have attributed the NIR absorbance of the FeS2 nanocrystals to localized surface plasmon resonance, which is confirmed using the plasmon peak wavelength shift by changing the solvent refractive index.22 The thin sheets also show broadband absorbance, but much higher absorbance in the UV light region. The wide band photoabsorbance of the FeS2 NSs in the visible could be interesting for light harvesting photovoltaics, and the IR absorbance of cubic and popcorn particles could be promising for both IR harvesting photovoltaics and photodetectors.
Fig. 2a shows the X-ray diffraction of the synthesized FeS2 nanocrystals. It can be seen that the particles created by both the FeCl2 and Fe(CO)5 precursor are an excellent match with the single crystal phase pyrite standard (00-026-0801), with no marcasite (orthorhombic crystal structure FeS2) or greigite (Fe3S4) phase detectable. When using Fe(acac)2 as the starting iron precursor, impurities appear in the diffraction pattern that match with the greigite phase. Beal et al. have also shown that synthesis performed using Fe(acac)2 can produce greigite material.23Fig. 2b–d show high resolution TEM (HRTEM) images of the NSs, cubes, and thick sheets, respectively. The crystallinity is easily seen in each of these samples, with few domains present in the thick sheets. The inset of each shows the selective area electron diffraction (SAED) patterns obtained from these samples. NSs show the [111] growth direction, while the cubes show a [100] diffraction pattern. The thick sheets show a diffraction pattern with satellites. It is believed that the thick sheets are mostly (100) face with some other crystal domains scattered throughout, which cause the satellite points in the diffraction pattern, and could be responsible for the low carrier mobility, as we observed earlier.24
Fig. 2 (a) XRD patterns of each shape synthesized. The main index lines represent pyrite crystal lattice peaks (00-026-0801), and the greigite crystal lattice peaks (00-026-0801) also are marked for comparison. HRTEM images showing the crystal lattice of pyrite (b) NSs, (c) cubes, and (d) plates. Insets of (b–d) are selective area electron diffraction patterns of each corresponding structure. |
Fig. 3 Proposed model showing energy diagram for the formation of two different crystal faces of pyrite. The pyrite crystal structure is presented in the middle. |
To support our model, aliquots were taken during the synthesis to assess growth. When the sulfur solution is injected at 120 °C, the initial seeds are formed by the well known LaMer theory25 as cubic structures seen as early as 5 min after injection (Fig. S2†). Throughout the reaction, the precursor is slowly added to these few cubic seeds, growing them to their final size of around ∼120 nm after about 40 min. At 90 min, the second injection of iron precursor is added. Both fast injection/slow injection were tested, as well as the temperature of the second injection solution (120/220 °C). Neither of these variables changed the final result. 120 min after the second injection (310 min total time) the final products were still cubes, although some particles start merging together from over-aging or the increase of iron precursor from the second injection. Following the same schematic as above, but with an initial temperature injection at 170 °C, both cubic and QD seeds are seen after 10 min, but by 40 min, all QD seeds disappear by Ostwald ripening or merging with cubic particles to create popcorn shaped particles. At a 220 °C initial injection temperature, QD seeds are created, followed by growth along the [111] direction which is allowed by the increased thermal energy. The NSs then grow to a final size, though the size distribution varies quite largely, which could result from Ostwald ripening or poor ligand coverage on certain faces.
After changing the iron precursors, the change of decomposition rate of the iron source must be taken into account, since all other variables are kept the same. The FeS2 growth model can be understood by the Lewis acid–base concept, which states that like components will have stronger binding with each other and that unlike components will have weaker binding. Using this concept, the precursor's hard/softness can be examined to determine which of them should be stronger binding, which would indicate less decomposition. Knowing that Fe2+ is an intermediate strength acid and acetylacetonate is a very hard base,26 it shows that the Fe(acac)2 precursor should decompose completely giving the most precursor monomers available. When looking back at the XRD pattern of these nanoplates, the material is greigite, which is Fe3S4. As there is an excess of sulfur (1:8) in the reaction, seeing Fe3S4 in this method and not the others is no surprise due to more iron monomers being available. Comparing Cl− to acetylacetonate, it is found that the chloride ion is a hard base, but not to the same degree as acetylacetonate, meaning that it will not decompose to the same extent as Fe(acac)2, allowing for pure FeS2 NSs to be formed due to incomplete decomposition of the iron source. When Fe(CO)5 is used as the iron precursor, thick pure phase FeS2 nanoplates are formed. Iron in Fe(CO)5 is in an oxidation state of zero, therefore classified as a soft acid, and carbonyl ligands are known to be soft bases. Since both are soft, they have a stronger bond, making it the least decomposed out of the three precursors used. The limited iron monomer concentrations and large amount of ligand molecules result in thicker and larger FeS2 plates.27
Fig. 4 UV-Vis absorbance spectra obtained during photocatalytic experiment using different particle shapes depending on temperatures. Cube photocatalytic activity is shown in (a), while popcorn is in (b) and NSs in (c). Absorbance at λmaxvs. time (min) for the three FeCl2 shapes are presented in (d). |
Different surface planes also dictate the FeS2 photostability. During the experiment, the absorbance peak can be seen to blue shift to a certain degree. This bimodal absorbance peak that starts to appear suggests that other chemistry is occurring and not just methyl orange decomposition. It is well known that pyrite can be oxidized in water, which is the main cause of acid mine drainage, by the reaction FeS2(s) + 3.5O2(g) + H2O(l) → Fe2+(aq) + 2SO42−(aq) + 2H+(aq).28 It was confirmed that the leftover solution had a pH of 2.9 after the experiment, which is a change from the 4.2 pH of the starting solution of methyl orange. Also, the Fe2+ can be further oxidized by 4Fe2+(aq) + O2(g) + 4H+(aq) → 4Fe3+(aq) + 2H2O(l), leaving Fe3+ ions dissolved in the water, which was found to be what is causing the other absorbance peak. This has been confirmed by two routes, first by comparing to the absorbance of FeCl3 dissolved in water and by crashing out the leftover FeS2 particles and adding OH− ion source to the solution. A brown precipitate appears instantly. The brown precipitate is Fe(OH)3 that formed due to its very low solubility in water. It is also seen that the nano-crystals themselves experience degradation by TEM (Fig. S4, ESI†).
After confirming that Fe3+ was the cause of the peak shift, we can use the intensity and quickness of the shift to estimate the photostability of different crystal facets of FeS2 pyrite in water, which play an important role in photoelectrochemical cells. It is seen that the NSs show a shift quickly and the absorbance is very intense by the 60 min mark. When looking at the cubic structures, there is an absorption shift, first with the methyl orange decomposition, then the other peak starts showing at around 60 minutes, but not as strong as the NSs. Once again, examining the particles' crystal facets is useful to explain this phenomenon. It has been found that H2O adsorbs onto sulfur defect sites,15 at which it can then undergo the chemistry stated above, ending in the reduction of the iron in FeS2 to Fe3+. Since the (111) crystal facet is sulfur terminated, sulfur defects should be high, causing the oxidation of pyrite to happen quicker on this plane than on the (100) plane. Oxidation still happens on the cubic and popcorn structures due to there still being defects on the (100) face, but degradation happens first, than the decomposition follows at a slower pace.
Fig. 5 shows the photocatalytic activity of the nanocrystals formed using different precursors. Fig. 5a and b show the absorbance curves of the thin plates created by the Fe(acac)2 precursor and Fe(CO)5, respectively. Pyrite plates show quick methyl orange degradation, which helps confirm that the (100) is more active than the (111) facet. It can be seen that the thin plates show quicker degradation, which could result from more surface area than the thicker FeS2 plates. Fig. 5c shows the QD results for comparison of the differences of the iron precursor. Fig. 5d shows the degradation of the peak absorbance over time. The second Fe3+ peak does not appear in either of the plate samples, which suggests that these are protected more from oxidation. This can be understood by a better coverage of ligands on the 2D surfaces of the plates, which will be important for photoelectrochemical cells when using aqueous medium.
Fig. 5 UV-Vis absorbance spectra during photocatalytic experiments using different particle shapes by changing the precursor. Thin plates created by Fe(acac)2 photocatalytic results are shown in (a), while thick plates created by Fe(CO)5 are shown in (b), while NSs are shown in (c) for reference. Absorbance at λmaxvs. time (min) for the three different precursor shapes are presented in (d). |
Not only does this information shed light on what crystal facet is more active to photoelectrochemical activity, it can also give insight into how to better use this material in photovoltaic cells. It has been seen that FeS2 plates are very active, but lack electron mobility,24 making them a poor candidate. NSs and cubes show more promise for photovoltaics, but sulfur deficiency sites could cause a problem unless addressed during synthesis29 or by passivating the active FeS2 with another material matrix in the active layer of the solar cell. Our group has demonstrated that we can indeed get the performance of an all-inorganic solar cell by using the latter method22 and creation of more effective photovoltaic cells of pyrite is ongoing.
Footnote |
† Electronic supplementary information (ESI) available: Sources of chemicals, TEM images of FeS2 nanocrystal seeds and FeS2 crystals after photocatalytic experiments and full UV-Vis spectra of photocatalytic experiments. See DOI: 10.1039/c2ta00498d |
This journal is © The Royal Society of Chemistry 2013 |