Mariano Tapia
Reche
a,
Amin
Osatiashtiani
a,
Lee J.
Durndell
a,
Mark A.
Isaacs
a,
Ângela
Silva
b,
Adam F.
Lee
a and
Karen
Wilson
*a
aEuropean Bioenergy Research Institute, Aston University, Birmingham B4 7ET, UK. E-mail: k.wilson@aston.ac.uk
bLaboratório de Bioinorgânica e Catálise, Universidade Federal do Paraná (UFPR), Departamento de Química, CP 19081, CEP 81531-990, Curitiba, Paraná, Brasil
First published on 9th August 2016
A family of bulk and SBA-15 supported peroxo niobic acid sols were prepared by peptisation of niobic acid precipitates with H2O2 as heterogeneous catalysts for aqueous phase glucose and fructose conversion to 5-hydroxymethylfurfural (5-HMF). Niobic acid nanoparticles possess a high density of Brønsted and Lewis acid sites, conferring good activity towards glucose and fructose conversion, albeit with modest 5-HMF yields under mild reaction conditions (100 °C). Thermally-induced niobia crystallisation suppresses solid acidity and activity. Nanoparticulate niobic acid dispersed over SBA-15 exhibits pure Brønsted acidity and an enhanced Turnover Frequency for fructose dehydration.
Cellulose and hemicellulose are the key carbohydrate components of lignocellulosic biomass, whose depolymerisation, affords simple C5 and C6 sugar monomers which are amenable to subsequent valorisation to either platform chemicals or biofuels/fuel additives.4 One particular pathway, the conversion of glucose (from cellulose depolymerisation) to 5-hydroxymethylfurfural (5-HMF) has attracted much attention due to the latter's potential as a platform chemical for the synthesis of polymers, fuel additives, etc. such as levulinic acid and 2,5-furandicarboxylic acid (two of the top 10 value-added chemicals from biomass sources listed in 2004 by the U.S. Department of Energy).5 However, current routes to 5-HMF suffer from significant drawbacks which limit its potential as a platform chemical, notably high production cost due to energy inefficient separation steps and low selectivity from glucose.6 5-HMF is produced from glucose by stepwise isomerisation and dehydration steps, accompanied by the loss of three water molecules.7 Various catalysts have been tested for this reaction, including homogeneous and heterogeneous Lewis and Brønsted acids.8 While homogeneous catalysts exhibit superior activity and selectivity to their heterogeneous counterparts,9 they necessitate energy intensive separations to isolate the desired product and recover the homogeneous catalyst for recycling, with organic acid suffering comparatively poor thermal stability.8 A range of solvents have also been explored, such as ionic liquids10–14 and biphasic solutions,6,15–17 in order to suppress undesirable side reactions and thereby improve 5-HMF selectivity and glucose conversion. Yields of up to 80% 5-HMF are reported for ionic liquids13 and a 5-HMF selectivity >60% in the case of biphasic systems.15 Despite their effectiveness, such solvents are problematic for industrial applications, e.g. toxicity and energy intensive/complex separation protocols. Lignocelluosic glucose is most readily available as a dilute aqueous stream from hydrothermal processing.18 A heterogeneously catalysed process for the one-pot conversion of glucose to 5-HMF in a monophasic, aqueous media (avoiding the use of solvents such as DMSO and MIBK19) is thus highly desirable, but remains challenging due to the low activity of existing catalysts, and competing rehydration/hydrolysis, condensation to form di-D-fructose dianhydrides,20 or polymerisation to humins.21
Osatiashtiani et al. reported bifunctional sulphated zirconia catalysts for such an aqueous phase one-pot transformation,22 in which mixed Lewis–Brønsted acid character proved essential for the cascade isomerisation of glucose to fructose and the latter's dehydration to 5-HMF; these catalysts were particularly efficacious for the second step, resulting in 25% fructose conversion and 32% 5-HMF selectivity at 100 °C. Tungstated zirconia has also been explored for the aqueous phase conversion of fructose to 5-HMF, achieving 67% conversion and 40% 5-HMF selectivity, albeit at a higher reaction temperature of 130 °C.23 Stošić et al. developed ceria–niobia mixed oxides for aqueous phase fructose dehydration,24 obtaining 82% conversion and 48% selectivity at 130 °C over bulk Nb2O5. While values as high as 98% fructose conversion and 86% 5-HMF yield are reported for silver-exchanged silicotungstic acid in sub-critical water at 120 °C,25 the high solubility of heteropolyacids in polar media makes it difficult to discount possible homogeneous acid contributions to the observed catalysis.
Bulk metal oxides have also been tested in this reaction, wherein their low cost is beneficial in an industrial context. Lanziano and co-workers26 reported the use of TiO2 for glucose → 5-HMF in water, with a the maximum 5-HMF yield of 30% at 140 °C. Fifth group elements have also attracted attention, such as mesoporous tantalum pentoxide in a biphasic water/MIBK system, and (Brønsted acidic) phosphated tantalum pentoxide which promoted fructose dehydration and delivered 70% glucose conversion and 40% 5-HMF yield.27 Yang et al. investigated hydrated niobium28 and tantalum pentoxides28 in a water/2-butanol biphasic system for the dehydration of mono- and polysaccharides to 5-HMF, resulting in 99% fructose conversion and 95% selectivity to 5-HMF. Niobia and tantala are considered water-tolerant solid acids,29 with high acid strengths,30,31 and hence are well-suited to the aqueous phase dehydration of sugars; Tsang and co-workers recently demonstrated the efficacy of low area structured niobias for high temperature (180 °C) 5-HMF production from glucose, fructose and sucrose in water.32 The acidic properties of niobia were reported by Datka et al. over a range of supports including silica,33 and for mesoporous Nb-rich SBA-15 silica synthesised by a one-pot sol–gel route,34 wherein both Lewis and Brønsted character were observed. Niobia dispersed within, and impregnated upon, amorphous silica matrices has shown some promise for the continuous dehydration of fructose, reaching 20% 5-HMF selectivity at 75% conversion.35,36
The preparation of high surface area niobia materials without use of auxiliaries remains a challenge since hydrolysis of Nb5+ from NbCl5 forms hydrated niobium oxide (Nb2O5·nH2O) which in turn requires high temperatures to generate the pure oxide resulting in large crystallites. In contrast, low temperature (soft) chemical processes employing a peptised niobic acid sols prepared from ethanolic NbCl5 liberate nanoparticulate niobia at low temperature. Surprisingly, while such approaches afford highly dispersed niobia nanoparticles, their catalytic applications have yet to be explored. Here we demonstrate the first catalytic application of a high area peroxo niobic acid sol, and associated structure–function relations, in the heterogeneously catalysed aqueous phase conversion of glucose and fructose to 5-HMF, and extend the synthesis to study the impact of dispersing the niobic acid sol over SBA-15.
SBA-15 was prepared using the method of Zhao et al.38 In a typical synthesis, 10 g of Pluronic P123 was used as a structure directing agent dissolved in water (75.5 cm3) with HCl (2 M, 291.5 cm3) and stirred at 35 °C. 15.5 cm3 of tetraethyl orthosilicate (TEOS) was added to the solution and stirred for 20 h. The resulting gel was aged for 24 h at 100 °C without agitation. The obtained solid was filtered, washed repeatedly and dried at room temperature before calcination at 500 °C for 6 h under flowing air (ramp rate 1 °C min−1) to yield the parent SBA-15. For the preparation of supported niobic acid, 1 g of SBA-15 was dispersed in ethanol prior to the addition of an ethanolic solution containing the desired dissolved mass of NbCl5 (to achieve nominal Nb loadings of 2, 5 and 10 wt%) and subsequent precipitation and oxidation as described for the PNA; these samples were designated X% PNA/SBA-15, and they were not subject to calcination following Nb incorporation.
(1) |
(2) |
(3) |
(4) |
(5) |
A crystalline hexagonal niobia phase emerged after calcination at 500 °C, whose intensities increased at higher temperature, consistent with crystallite sintering, concomitant with peak splitting at 700 °C due to the transition to an overwhelmingly (>90%) orthorhombic niobia phase.40 Low angle XRD patterns (Fig. S1†) of the PNA/SBA-15 samples show reflections at 2θ = 0.96, 1.55 and 1.8° characteristic of the (100), (110) and (200) planes of the p6mm SBA-15 support architecture. However, none of the PNA/SBA-15 materials exhibited wide angle reflections (Fig. S2†), suggesting that the supported niobium species were either amorphous or highly dispersed with crystallite dimensions below the instrumental limit of detection; HRTEM of the 10% PNA/SBA-15 sample (Fig. S3†) reveals the presence of ∼1 nm particles decorating the walls and mesopore channels, consistent with this hypothesis. Porosimetry revealed that both bulk PNA (Fig. S4†) and PNA/SBA-15 (Fig. S5†) samples exhibited type IV hysteresis loops associated with mesoporous materials. Since the PNA samples were prepared without a structure-directing agent, they are not expected to possess well-defined, ordered mesopores and hence we attribute their mesoporosity to the presence of interparticle voids formed during niobia precipitation. Physical properties of bulk and supported PNA materials are summarised in Table 1. Niobia crystallisation during calcination ≥500 °C coincides with a loss of surface area and interparticle pore volume.41 Niobium addition to the parent SBA-15 progressively lowered the surface area and mesopore volume of the silica support, with only a small contraction in the average mesopore diameter for the highest Nb loading, consistent with uniform dispersion throughout the pore network.
Catalyst | Crystallite sizea/nm | Surface areab/m2 g−1 | Pore diameterc/nm | Pore volumec/cm3 g−1 | Nb contentd/wt% |
---|---|---|---|---|---|
a XRD. b BET. c BJH. d ICP. | |||||
PNA | — | 284 | 3.4 | 0.35 | 61 |
300PNA | — | 273 | 3.4 | 0.29 | 60 |
500PNA | 23 | 112 | 3.8 | 0.20 | 61 |
700PNA | 52 | 89 | 2.0 | 0.11 | 61 |
SBA-15 | — | 1040 | 3.9 | 1.18 | 0 |
2% PNA/SBA-15 | — | 916 | 3.9 | 0.96 | 3 |
5% PNA/SBA-15 | — | 830 | 3.9 | 0.93 | 5 |
10% PNA/SBA-15 | — | 709 | 3.4 | 0.76 | 12 |
Surface analysis of the PNA/SBA-15 materials confirmed the presence of niobium with loadings from 3.3 to 16.5 wt% Nb, in good agreement with bulk elemental analysis and hence consistent with uniform dispersion throughout the SBA-15 mesopore network. High resolution spectra revealed a single spin–orbit split doublet with a Nb 3d5/2 binding energy ≥207.3 eV, characteristic of a Nb5+ chemical environment, for all loadings (Fig. S6†). While the 12% PNA/SBA-15 spectra was identical to that of the parent PNA sample, Nb 3d peaks shifted by ∼0.7 eV to higher binding energy for lower loadings, evidencing a strong interaction with the silica support and appearance of (electron deficient) interfacial Nb–O–Si environments, as previously reported for conformal alumina42 and zirconia43 films grown over SBA-15 architectures.
Surface acidity was probed by both pyridine and propylamine adsorption. The nature of acid sites in the PNA materials was first examined through DRIFTS following pyridine treatment (Fig. S7 and S8†). Vibrational bands attributable to Lewis acid sites were observed at 1444 and 1607 cm−1, together with a 1540 cm−1 band characteristic of a pyridinium ion coordinated to Brønsted sites and a band at 1487 cm−1 which is common to both Lewis and Brønsted acid sites.44 The relative Brønsted:Lewis acid character (determined from the 1444 cm−1 and 1540 cm−1 peak areas) in Fig. 2 shows a monotonic decrease in Brønsted acidity with calcination temperature. The total acid site density shows a similar strong temperature dependence, falling from ∼1.6 mmol g−1 in the as-precipitated pure material, to essentially zero by 700 °C. This thermally induced loss in acidity can be understood largely in terms of the coincident sintering of PNA crystallites and the attendant loss of external surface area; the preferential disappearance of Brønsted acidity follows that previously that reported by Foo and co-workers,45 wherein 700 °C calcination of a commercial HY-340 niobic acid (of unknown preparative method) eliminated all Brønsted character, due to the loss of water of hydration, but left a small number of Lewis acid sites. In contrast, niobic acid supported over SBA-15 exhibited pure Brønsted acidity for all loadings (Fig. S7†). This may arise from the coordination of Lewis base sites in the precipitated niobic acid nanoparticles with surface hydroxyls on the SBA-15. Total acid densities for the PNA/SBA-15 materials increased almost linearly with bulk Nb loading (Fig. S9†), consistent with the evolution of a conformal niobic acid adlayer. While solvents are expected to impact on the absolute or ‘effective’ acid site loading, these intrinsic acid site measurements can be considered a reliable guide to assess trends in acidic properties of PNA and PNA/SBA-15 materials. Indeed, previous acid site measurements comparing adsorption of basic probe molecules from vapour or solvent on bulk niobium phosphate46 demonstrate minimal impact on the Brønsted:Lewis ratio, and only a moderate decrease in total acidity for bulk niobia.
Fig. 2 Brønsted:Lewis character and total acid site density of PNA as a function of calcination temperature. |
These conversions are comparable or superior to literature values for fructose over tungstated zirconia,22 25% CeO2/75% Nb2O524 and Ag3PW12O40,47 and glucose over sulphated zirconia,22 sulfated mesoporous niobia,48 and TiO2 or ZrO249 at similar fructose/glucose concentrations, but at lower temperature and in the absence of any co-solvents. The higher reactivity of fructose (to predominantly 5-HMF) is in accordance with previous reports that its solid acid catalysed dehydration is more facile than glucose isomerisation.47,49 While the absolute 5-HMF yield from glucose was unsurprisingly small, in light of the modest glucose conversions, this increased almost exponentially with reaction temperature, reaching 6% at 110 °C (comparable to the performance of TiO2 and ZrO2 at 200 °C49). 5-HMF yields from direct fructose dehydration were approximately double those obtained by the stepwise isomerisation and subsequent dehydration of glucose, but again exhibited an exponential reaction temperature dependence; glucose isomerisation to fructose is clearly the rate-determining step in 5-HMF production over PNA. The strong temperature sensitivity of the turnover frequencies (TOFs) for both glucose and fructose over PNA (Fig. S10†) are reflected in their significant apparent activation energies of 79 kJ mol−1 and 87 kJ mol−1 respectively. While the 5-HMF yields observed from both glucose and fructose are far lower than reported in DMSO, it must be noted that DMSO catalyses significant fructose dehydration >100 °C. Indeed, many recent solid acid studies of 5-HMF synthesis are conducted in DMSO, despite the work of Musau and Munavu which showed this solvent alone delivers a 92% 5-HMF yield from fructose in 2 h at 150 °C!50 In the present low temperature, aqueous phase study, the modest 5-HMF yields (despite 90% fructose conversion) cannot be attributed to self-poisoning, since the spiking of a fructose solution with 1 equivalent of 5-HMF had no impact on fructose conversion. Furthermore, only trace levulinic acid was observed as a minor by-product of reactively-formed 5-HMF rehydration.
The impact of PNA pre-calcination on reactivity was subsequently explored at 100 °C, conditions under which good glucose and fructose conversions and modest 5-HMF yields were obtained over the parent amorphous PNA. Glucose conversion fell significantly for PNA calcined above 300 °C, coincident with the crystallisation of hexagonal niobia and concomitant drop in surface area. The retention of significant Lewis acidity for calcination temperatures between 300–500 °C enabled glucose isomerisation to fructose to proceed essentially unperturbed, whereas the preferential loss of Brønsted acidity over this temperature range systematically suppressed the dehydration of reactively-formed fructose to 5-HMF (Fig. 4). Calcined PNA displayed a similar reactivity toward fructose, with the loss in Brønsted acidity ≥300 °C progressively decreasing fructose dehydration to 5-HMF yield, with little impact on its (undesired) Lewis catalysed isomerisation to glucose. The transition to orthorhombic niobia after 700 °C calcination, and further loss in surface area and acid density, rendered the PNA material inert towards both glucose and fructose. As-prepared, amorphous PNA proved optimal for both glucose isomerisation to fructose, and the latter's subsequent dehydration to 5-HMF; thermal processing and associated crystallisation destroys niobic acid. Despite the fall in glucose and fructose conversion upon calcination, the corresponding TOFs systematically increase, approximately doubling for PNA pre-calcined at 500 °C (Fig. S11†). This trend reflects the steep fall in acid loading following calcination, i.e. presence of fewer, but more active catalytic sites, for both isomerisation and dehydration steps, albeit propylamine thermal desorption experiments showed no shift in the desorption temperature of reactively-formed propene (a measure of acid strength51) between the parent and calcined PNAs.
In all cases, the low selectivity towards 5-HMF from either glucose or fructose appears attributable to humin formation, di-D-fructose dianhydrides,20 or the rehydration of 5-HMF favoured by the aqueous media, although under our reaction conditions PNA forms <5% levulinic acid (Fig. S12†) through the latter pathway (in contrast to DMSO wherein >40% of 5-HMF is lost under our reaction conditions).
Indeed acid site measurements reveal that PNA/SBA-15 materials contain a small proportion of weaker Brønsted acid sites (Fig. S14†), which are believed to be more selective towards 5-HMF formation from fructose due to a reduced tendency for side reactions.32 This evolution of acid sites may reflect a transition from highly dispersed niobia species comprising corner shared NbO6 octahedra with weakly acidic terminal hydroxyls, to more extended structures with a higher proportion of more strongly acidic bridged hydroxyls spanning edge or face shared NbO6 octahedra.32
Footnote |
† Electronic supplementary information (ESI) available: Additional structural and reactivity data. See DOI: 10.1039/c6cy01129b |
This journal is © The Royal Society of Chemistry 2016 |