Wenjing
Xu‡
a,
Tianjun
Zhang‡
ac,
Risheng
Bai
a,
Peng
Zhang
c and
Jihong
Yu
*ab
aState Key Laboratory of Inorganic Synthesis and Preparative Chemistry, College of Chemistry, Jilin University, Changchun 130012, P. R. China. E-mail: jihong@jlu.edu.cn
bInternational Center of Future Science, Jilin University, Changchun 130012, P. R. China
cDepartment of Chemistry, Dalhousie University, Halifax, Nova Scotia B3H 4R2, Canada
First published on 20th April 2020
The modulation and determination of the coordination environments of Ti active sites in titanosilicate zeolites are key challenges in the rational design of high-performance heterogeneous catalysts. Up to now, the highly catalytic active Ti species, while not yet unambiguously determined, is mainly constructed by the complex post-treatment method, in which it is difficult to precisely control the distribution of the created Ti species. Herein, we showcase a facile strategy for the one-step rapid synthesis of TS-1 (MFI framework type) zeolites with highly catalytically active Ti species via active seed-assisted microwave irradiation. The coordination environment and local structure of the Ti species in TS-1 zeolites were investigated via UV-vis, UV-Raman, and X-ray absorption spectroscopies. Significantly, according to the elaborate characterizations based on the extended X-ray absorption fine structure (EXAFS), these highly catalytically active Ti species were clearly identified as novel mononuclear TiO6 species. Experimental studies revealed that the active seeds can provide plenty of high-coordinated Ti precursors, which play a critical role in creating mononuclear TiO6 in the zeolite framework coupled with microwave irradiation. Moreover, such mononuclear TiO6 species remain stable upon calcination. The obtained catalyst affords a high turnover number value (272) in the 1-hexene epoxidation reaction, which is almost 70% higher than that of the conventional TS-1 zeolite (161). This study may open new perspectives for the designed synthesis and applications of titanosilicate zeolite catalysts in various important selective oxidation reactions.
To enhance the catalytic performance of such catalysts, great efforts have been made in tailoring the crystal sizes or building the hierarchical structures of Ti-containing zeolites, such as TS-1 (MFI), Ti-MWW, Ti-MOR, and Ti-beta (*BEA).11–16 However, as a key factor in the catalytic reactions, the exact nature of different Ti active sites remains unclearly unraveled. The density functional theory (DFT) calculations showed that a new kind of Ti sites, which are located at adjacent Si vacancies in the TS-1 lattice, were more reactive than fully coordinated Ti sites in propylene epoxidation.17 This finding pointed out a promising way to improve the catalytic performance of Ti-containing zeolites, namely, tuning the chemical environment of the Ti active centers. Typically, both an increase in the Lewis acid strength of the titanium species and the adjustment of the Ti coordination states can lead to a significant enhancement in catalytic behaviors.18–22
To date, several strategies have been proposed to modify the Ti active centers in Ti-containing zeolites.23–27 For instance, Fang et al. reported a strategy to increase the electropositivity of the Ti active sites in the Ti-MWW zeolite by implanting the F species on the neighboring framework Si, and thus the catalytic property of such Ti species got enhanced.23 However, the simultaneously formed harmful F species, which lowered the catalytic property of the Ti active sites, must be eliminated afterward. To overcome the complex synthetic procedure, in some other cases, the Ti active sites were directly modified via the post-treatment approach. For instance, the pentahedrally and octahedrally coordinated Ti species can be obtained by the hydrothermal treatment of the conventional tetra-coordinated Ti-containing zeolites with different organic amines.24–26 Meanwhile, with the development of the modern characterization techniques, the local structures of different Ti active sites have been thoroughly investigated.28–32 Notably, the unique mononuclear TiO6 in TS-1 established based on UV-Raman and DFT calculations was proposed to be responsible for its excellent catalytic activity in alkene epoxidation.18,25,26 Therefore, a facile construction as well as elaborate identification of mononuclear TiO6 has attracted considerable attention in exploring the high-performance Ti-containing zeolite catalysts.
Compared with the conventional hydrothermal synthesis of zeolites, the microwave synthesis method has proven to be a more efficient way to prepare titanosilicate zeolites since the heat-up time can be rapidly and uniformly induced by the microwave irradiation.33 Moreover, the seed-assisted method has demonstrated its significant impact on the distribution of the Ti species. For instance, the surface of the Ti-enriched TS-1 zeolite can be obtained via the seed-assisted intermediate crystallization strategy.34 In this study, we developed a one-step method to rapidly synthesize TS-1 zeolites with highly catalytically active mononuclear TiO6 species. By introducing active seeds, which can provide plenty of highly coordinated Ti precursors with the assistance of microwave irradiation, highly crystalline TS-1 zeolites containing mononuclear TiO6 can be prepared within 1 hour. Significantly, based on X-ray absorption spectroscopy (XAS), we clearly identified the mononuclear state of the TiO6 species in TS-1 zeolites. The effects of synthesis conditions on the chemical environments of the Ti species as well as catalytic activities of the resultant catalysts were systematically investigated. The obtained results demonstrated that the greatly enhanced catalytic performance of TS-1 zeolites was highly associated with the formation of mononuclear TiO6. This discovery paves the way for design, synthesis, and catalytic applications of titanosilicate zeolites with active Ti sites.
In the recycling tests of the 1-hexene epoxidation reaction, the used catalyst was dried overnight at 353 K and calcined in air at 823 K for 6 h for the next use.
According to the powder X-ray diffraction (XRD) analysis, the conventional TS-1 zeolite normally requires 2–4 days for crystallization (Fig. S1†). In contrast, as shown in Fig. 1A, the TS-1 samples (TS-1-AM, TS-1-A, and TS-1-M) that crystallized in 1 hour show much stronger diffraction peaks of the MFI structure than TS-1-C (1.5 hours crystallization),35 indicating that both active seeds and microwave irradiation can accelerate the crystallization of TS-1 zeolites. Noteworthily, TS-1-AM (1 h) exhibits almost the same peak intensity as that of the conventional TS-1-C (4 days), which indicates the high crystallinity of TS-1-AM assisted by the active seeds and microwave irradiation.
Fourier-transform infrared spectroscopy (FT-IR) was performed to characterize the formation of the MFI structure and understand the level of titanium incorporation in the framework. As shown in Fig. 1B, the typical bands at 550 and 800 cm−1 appear in all the TS-1 sample spectra, which are attributed to the stretching vibration of double rings and [SiO4] units in the MFI structure.36 Moreover, the characteristic band at 960 cm−1, which is assigned to the vibration of Si–O–Ti or Si–O bond perturbed by Ti atoms in the framework, was observed in the FT-IR spectra.37,38 To evaluate the relative contents of the framework titanium in different TS-1 zeolites, the intensity ratios of the absorption band at 960 cm−1 to that at 800 cm−1 (I960/800) were obtained, are summarized in Table 1. In general, a higher incorporation degree of the framework Ti gives rise to a larger I960/800. Compared with TS-1-C, TS-1-AM, and TS-1-A, TS-1-M shows a lower I960/800 value (0.62), indicating that less Ti can be properly inserted into the framework of the TS-1 zeolite under the sole assistance of microwave irradiation.
I 960/800 | Si/Tib | Conv. (%) | Sel. (%) | TONc | ||
---|---|---|---|---|---|---|
Epoxide | Others | |||||
a I 960/800 is used to estimate the relative content of framework Ti. b The elemental compositions are determined by XRF. c TON in mol per mol of Ti, turnover number per Ti site for 1-hexene conversion. d Reactions conditions: catalyst 50 mg, 1-hexene 10 mmol, H2O2 10 mmol, CH3OH 10 mL, temp. 333 K, time 2 h. Others, 1-methoxyhexan-2-ol, 2-methoxyhexan-1-ol, 1,2-hexanediol. | ||||||
TS-1-C | 1.03 | 70 | 18.8 | 93.2 | 6.8 | 161 |
TS-1-AM | 1.10 | 80 | 28.0 | 90.0 | 10.0 | 272 |
TS-1-A | 0.98 | 87 | 12.3 | 94.7 | 5.3 | 131 |
TS-1-M | 0.62 | 73 | 12.2 | 94.5 | 5.6 | 110 |
According to the transmission electron microscopy (TEM) and scanning electron microscopy (SEM) images (Fig. 2 and S2†), TS-1-AM and TS-1-M possess a crystal size (ca. 150 nm) similar to that of TS-1-C. However, TS-1-A displays relatively smaller crystals with a quite rough surface.
The nitrogen adsorption–desorption isotherms of different TS-1 zeolites are shown in Fig. S3.† A clear hysteresis loop near the saturation pressure (0.8 < P/P0 < 0.99) was observed for all the TS-1 samples, suggesting the existence of interparticle voids caused by the stacking of the nano-sized TS-1 crystals. According to the textural properties summarized in Table S1,† TS-1-A exhibits a smaller micropore surface area (234.9 m2 g−1) and micropore volume (0.11 cm3 g−1) than the well-crystallized TS-1 zeolites, including TS-1-C, TS-1-AM, and TS-1-M (270–280 m2 g−1, 0.13 cm3 g−1), revealing the incomplete crystallization of TS-1-A (1 h). This finding is in accordance with the TEM result.
To probe the chemical environments of the Ti species in different TS-1 zeolites, various spectroscopic techniques were employed. As shown in the ultraviolet-visible diffuse reflectance (UV-vis) spectra (Fig. 3A), two main absorption bands at around 210 and 330 nm were observed for TS-1-C, indicating the existence of the tetrahedral-coordinated framework Ti species (TiO4) and anatase TiO2.39–41 Interestingly, a new absorption band around 250–290 nm appeared in TS-1-A and TS-1-AM, which is commonly attributed to the formation of high (penta- or octahedral) – coordinated Ti species.21 These results suggest that adding active seeds is beneficial for building high-coordinated Ti species. With regard to TS-1-M, the Ti species distribution is similar to that in TS-1-C, except the appearance of a more significant characteristic band of anatase TiO2. Even though microwave assistance can greatly boost the crystallization rate of TS-1 zeolite, it will cause a severe mismatch between the formation rate of the MFI structure and insertion rate of Ti ions.16 Consequently, more anatase TiO2 will form during this process.
To get further insights on the high-coordinated Ti species, ultraviolet resonance Raman (UV-Raman) spectra of different TS-1 zeolites were also collected (Fig. 3B). It is reported that the Raman band at 695 cm−1 was associated with the so-called “mononuclear TiO6” based on the DFT calculations.25,28 Such characteristic bands can be clearly found in TS-1-AM, notably, a weak shoulder band at 695 cm−1 was also observed in TS-1-A. These results suggest that adding active seeds can induce the formation of “mononuclear TiO6” during the crystallization of TS-1 zeolites, and microwave irradiation can effectively boost the generation of TiO6 in this process. Further analysis on the Ti species distributions in TS-1 zeolites, based on the X-ray photoelectron spectroscopy (XPS), was found to be in good agreement with the above results (Fig. S4†).
The coordination environment and local structure of the Ti species in TS-1 zeolites were further studied by collecting the XAS spectra at the Ti K edge. The X-ray absorption near edge structure (XANES) can probe the symmetry of the Ti coordination structure in a qualitative manner by the comparison of the pre-edge peaks (around 4960–4980 eV) with those of the reference materials,31 including Ti foil, anatase TiO2, and pure tetrahedral-coordinated TS-1 zeolite – TS-1-TiO4 (Fig. S5†). In general, the more symmetrical structure of the Ti species leads to the more intense pre-edge peaks.42,43 As shown in Fig. 4, the highest single peak can be observed in TS-1-TiO4, which is due to the symmetrical structure of TiO4.44 In the case of anatase TiO2, the pre-edge features give rise to three weak peaks denoted as A1, A2, and A3.45 As for TS-1-AM, compared with TS-1-TiO4, the single pre-edge peak somewhat decreases, which should be attributed to the formation of a part of distorted species (TiO6). With respect to TS-1-C, the intensity of such peak further decreases, which indicates the formation of a more distorted Ti species. Moreover, a weak peak appears at the same position of A3 in anatase TiO2, suggesting the presence of anatase TiO2 in TS-1-C. In the post-edge region, TS-1-TiO4 and TS-1-AM show much less distinct features than those of TS-1-C and anatase TiO2. The lack of distinct features in this area can be explained by the loss of long- and medium-range ordered structures. That is to say, Ti is more dispersed in TS-1-TiO4 and TS-1-AM.
As shown in Fig. 5, the Fourier-transformed extended X-ray absorption fine structure spectra (FT-EXAFS) of TS-1-AM show a major peak of the Ti–O bond, while no obvious Ti–Ti bonds were detected, in sharp contrast to TS-1-C. These results directly confirm that all Ti atoms were isolated in TS-1-AM, which is the most important feature of the titanium silicate catalysts. Moreover, the best fit of the obtained EXAFS data (Fig. S6 and Table S2†) reveals that the coordination number of Ti–O shell in TS-1-AM (4.3) was larger than that of TS-1-TiO4 (4), which should be attributed to the formation of the high coordinated TiO6 species in TS-1-AM along with the framework TiO4 species.
Fig. 5 Fourier transform k2-weighted Ti EXAFS spectra in the R-spacing of different TS-1 samples, anatase TiO2, and Ti foil reference. |
The wavelet transform (WT)-EXAFS is a powerful method for separating backscattering atoms that provides not only a radial distance resolution but also the resolution in k-space.31 As shown in Fig. 6, it can be observed that the WT maximum corresponding to the Ti–Ti shell was not observed for TS-1-AM in the interval from 2.5 to 3.7 Å, verifying the absence of Ti–Ti coordination. Therefore, the Ti atoms in TS-1 were homogeneously substituted into the T sites of the MFI framework without any occupation of adjacent T sites in pairs. As a consequence, the local structure of newly detected TiO6 can be solidly confirmed as a kind of mononuclear Ti species.
The change of the coordination states of the Ti species in TS-1 zeolites, i.e., before and after calcination, were addressed by the UV-vis spectra (Fig. 7). Interestingly, it seems that high coordinated Ti species exist in the TS-1-C, TS-1-AM, TS-1-A, and TS-1-M samples before calcination, evidenced by the absorption band around 250–290 nm. According to the literature, such kind of Ti species is weakly coordinated by organic template molecules or water ligands.46,47 No evident peak around 330 nm can be found in the spectra of the samples before calcination, indicating the absence of anatase TiO2 in the as-synthesized TS-1 zeolites. After calcination, however, significant broadband occurs around 330 nm in TS-1-C and TS-1-M. This might be due to the fact that the high coordinated Ti species in TS-1-C and TS-1-M were not stable and may condense and aggregate to form anatase TiO2 upon calcination.48 For TS-1-A, it can be observed that, after calcination, the spectrum becomes broader, indicating that a part of high coordinated Ti species was unstable. Notably, the UV-vis spectrum of TS-1-AM remains almost unchanged upon calcination. It can be inferred that the high coordinated Ti species, which has been characterized as mononuclear TiO6, was highly stable.
Furthermore, the formation process of such unique mononuclear TiO6 species was investigated in depth (Fig. 8). The XRD pattern of the active seeds barely shows the diffraction peaks of the MFI structure (Fig. 8A). However, the characteristic band (550 cm−1) of double rings of the MFI structure appears in the FT-IR spectrum (Fig. 8B), suggesting that this colloidal state material was abundant in zeolitic fragments. An intense peak at 270 nm was detected in the UV-vis spectrum (Fig. 8C), demonstrating that plenty of high-coordinated Ti species exist in the active seeds. Such Ti species plays a crucial role in inducing the generation of mononuclear TiO6 species. In addition, early literature reported that the Ti–O bond (Δχ = 2.18) is a better microwave absorber than the Si–O bond (Δχ = 1.76).49 Thus, more high-coordinated Ti species can be strongly activated to form a stable mononuclear TiO6 under microwave irradiation. In comparison, we replaced the active seeds with calcined seeds in such a synthesis system. The resultant product (TS-1-CM) possessed high crystallinity and main framework TiO4 distribution (Fig. S7 and S8†). However, the high-coordinated Ti species was absent in such a catalyst. Compared with TS-1-AM, TS-1-CM exhibits lower catalytic activity in the 1-hexene epoxidation reaction (Table S3†). Therefore, the calcined seeds cannot take effect on the generation of highly active mononuclear TiO6 species in TS-1.
The epoxidation of 1-hexene was further employed to evaluate the catalytic properties of different TS-1 zeolites (Table 1). The elemental analysis by X-ray fluorescence spectrometry (XRF) shows that TS-1-AM (Si/Ti = 80) possesses relatively lower Ti-content than TS-1-C (Si/Ti = 70). However, the 1-hexene conversion over TS-1-AM shows a significant increase than that over TS-1-C (TS-1-AM: 28.0% vs. TS-1-C: 18.8%) and the selectivity of epoxide product for these two catalysts stays at the same level. The turnover number (TON) values were calculated to further elucidate the intrinsic activity of the catalysts. TS-1-AM gives the TON of 1-hexene up to 272, which is almost 70% higher than that of TS-1-C (161). Furthermore, we found that the catalytic activity of TS-1-AM was also higher than that of TS-1-TiO4, which only contains the framework TiO4 (Fig. S5 and Table S4†). It is reported that the mononuclear TiO6 species (open Ti sites) is more active than the framework TiO4 species (close Ti sites) in alkene epoxidation reactions (Fig. 9).25 As proved above, the main difference between TS-1-TiO4 and TS-1-AM lies in the mononuclear TiO6 species. Therefore, such novel active Ti centers should be responsible for the promoted catalytic activity. In contrast, the catalytic properties of TS-1-A and TS-1-M were suppressed, which should be explained by the incomplete crystallization and high content of anatase TiO2, respectively. In addition, the catalytic performance of highly crystalline TS-1-A crystallized for 4 d was still poor due to the harmful anatase TiO2 formed under the conventional crystallization condition (Fig. S9 and Table S4†).
The catalytic performance of TS-1-AM with various Ti contents was also investigated (Fig. S10†). With an increase in the Ti content, the 1-hexene conversion gradually improves. However, when the ratio of Ti/(Si + Ti) was higher than 0.0124, the TON slightly decreases. Due to the highly catalytic active mononuclear TiO6 species, which is a kind of open Ti sites, the content of accessible mononuclear TiO6 might be limited. Therefore, the optimized Ti content of TS-1-AM zeolites was Ti/(Si + Ti) = 0.0093–0.0124.
The stability of TS-1-AM was investigated in 1-hexene epoxidation. As shown in Fig. 10A, the 1-hexene conversion and 1, 2-epoxyhexane selectivity of TS-1-AM stays almost the same after 5 times of reuse. In addition, even after 5-time regeneration under the calcination condition, the UV-vis spectra (Fig. 10B) demonstrates that the highly active Ti species (λ = 260 nm) in the used catalyst stays stable, without the formation of anatase TiO2. Furthermore, the XRD and FT-IR analyses indicate that TS-1-AM remains well-structured after the durability test (Fig. S11†).
Fig. 10 The catalytic activity of 1-hexene epoxidation (A) and UV-vis spectra (B) of fresh and reused TS-1-AM. |
Footnotes |
† Electronic supplementary information (ESI) available: Experimental and characterization processes, SEM images, textural properties, UV-vis spectra, UV-Raman spectra, XPS spectra, FT-IR spectra and the EXAFS fitting results of different TS-1 zeolites and the results of 1-hexene epoxidation reactions over TS-1-CM and TS-1-AM. See DOI: 10.1039/c9ta13851j |
‡ These authors contributed equally. |
This journal is © The Royal Society of Chemistry 2020 |