Pengfei
Ma
ab,
Christopher M.
Plummer
c,
Wenjun
Luo
ab,
Jiyan
Pang
a,
Yongming
Chen
db and
Le
Li
*ab
aSchool of Chemistry, Sun Yat-sen University, Guangzhou, 510275, P. R. China. E-mail: lile26@mail.sysu.edu.cn
bKey Laboratory for Polymeric Composite and Functional Materials of Ministry of Education, Sun Yat-sen University, Guangzhou 510275, P. R. China
cInternational Centre for Research on Innovative Biobased Materials (ICRI-BioM)—International Research Agenda, Lodz University of Technology, Zeromskiego 116, 90-924 Lodz, Poland
dSchool of Materials Science and Engineering, Sun Yat-sen University, Guangzhou 510275, P. R. China
First published on 6th September 2022
The discovery of exhaustive (nearly quantitative) post-polymerization modifications (PPM) relies heavily on the efficiency of their corresponding small-molecule protocols. However, the direct translation of existing small-molecule protocols into PPM methods has never been guaranteed due to the intrinsic differences between small-molecule substrates and polymers. Herein, we introduce the direct optimization on polymers (DOP) as a complementary approach to developing exhaustive PPM reactions. As proof of the DOP concept, we present an exhaustive Baeyer–Villiger (BV) post-modification which cannot be accessed by conventional approaches. This user-friendly methodology provides general access to synthetically challenging copolymers of vinyl acetate and more activated monomers (MAMs) including both statistical and narrow-dispersed block copolymers. Furthermore, a scalable one-pot copolymerization/exhaustive BV post-modification procedure was developed to produce such materials showing improved performance over regular PVAc.
Scheme 1 Accessing synthetically challenging poly(VAc-co-MAM)s with an exhaustive Baeyer–Villiger post-polymerization modification. |
To validate the effectiveness of the DOP approach, we aimed to develop an exhaustive Baeyer–Villiger (BV) post-modification of poly(methyl vinyl ketone) and its copolymers (Scheme 1C). Such a method can be applied to prepare challenging copolymers of vinyl acetate (VAc) and more activated monomers (MAMs),7 whose reactivities are mismatched in copolymerization.8 In our proposal, commercially available methyl vinyl ketone (MVK) would be used as a “masked-VAc” monomer since MVK readily copolymerizes with other MAMs8 and is also compatible with multiple reversible deactivation radical polymerization (RDRP) techniques.9
We were aware that significant challenges might occur during the development. Although small-molecule BV oxidation10 protocols were rich in literature, multiple side-reaction pathways such as aldol reaction/condensation,11 undesired oxidation12 and radical cleavage13 were known to be associated with BV oxidation. Such side reactions could introduce defects into the polymer backbone and negatively affect the molar mass and dispersity (Ð) of the polymers. In addition, uncertainty regarding the regioselectivity of the proposed BV post-modification must be considered since such selectivity for a polymer substrate has never been established. Apparently, the development of an exhaustive oxidative PPM reaction remains a challenging task. However, recent accomplishments14 in oxidative PPMs encouraged us to explore the proposed chemistry. For instance, Klausen14d and Ouchi14c individually developed highly efficient oxidative PPMs for their customized boron-containing polymers using organoboron oxidation chemistry.15 Herein, we report an exhaustive Baeyer–Villiger (BV) post-modification as the first example developed by the DOP approach. This BV post-modification provides a general method to prepare a wide range of synthetically challenging homopolymers, statistical, and block copolymers of VAc.
Fig. 2 BV oxidation of PMVKs using high-yielding conditions optimized for the small-molecule model. SEC traces before and after BV oxidations: (a) acid catalyst, mCPBA as oxidant, (b) in the presence of inorganic base, mCPBA as oxidant, (c) MMPP and other peroxyacids as oxidant (see the detailed conditions in Table S3.†). |
The failure of the translation of the small-molecule model to PMVK suggests that the reactivity of a molecule with a single functional group such as 3-hexylundecan-2-one is quite different from that of PMVK. For a polymeric substrate, the electronic and steric interactions between functional groups can significantly affect its reactivity and possibly induce additional side reactions. Therefore, a small-molecule model would not always be able to guide the development of synthetic methods for polymers and other macromolecules.
We speculated that multiple side reactions could be responsible for the unsuccessful BV oxidation of PMVK. For example, acid-induced radical generation13 which is reported to be able to initiate even at low temperatures could cause significant chain scission. In addition, oxidative decomposition12 instigated by excessive oxidants, or Aldol-type condensations11 promoted by acid or base could also complicate the proposed PPM. A combination of a literature survey and our preliminary results suggested that a comprehensive evaluation of PMVK under BV conditions was required. Accordingly, we turned our focus to the DOP approach in the following studies.
The effect of solvent was first investigated under a set of standard conditions (Table 1). Less polar solvents generally gave higher conversions while polar solvents were found to be problematic. Dichloromethane and chloroform, two common solvents for BV oxidation, were not suitable for the corresponding PPM due to both significant polymer degradation and only moderate reaction rates. Surprisingly, the optimal solvents were found to be halogen-substituted aromatic solvents such as fluorobenzene, chlorobenzene and 1,2,4-trichlorobenzene, which are rarely used in BV oxidation. Their improved performance may be partially attributed to the enhanced stability of these solvents to oxidative conditions. Among the solvents tested, 1,2,4-trichlorobenzene was found to be optimal in terms of both conversion and Mn. The BV post-modification proceeded smoothly in the first 8 h, but the Mn of the functionalized polymers declined with prolonged periods. We conjectured that the accumulation of m-chlorobenzoic acid was likely the cause of this phenomenon.
Entry | Solvent | Conversionb (%) | M n,SEC (kDa) | Ð | Entry | Solvent | Conversionb (%) | M n,SEC (kDa) | Ð |
---|---|---|---|---|---|---|---|---|---|
a Standard conditions: PMVK 3a (41.7 mg, containing 0.60 mmol repeating units), mCPBA (2.40 mmol), and solvent (2.00 mL) stirred at 50 °C for 8 h. b Determined by 1H NMR of the crude products using 1,1,1,3-tetrachloropropane as an internal standard. c Determined by SEC (THF) analysis relative to polystyrene standards. d Reaction was run for 24 h instead of 8 h. The Mn/Ð of PMVK was 61.4 kDa/2.54. e Hexamethyldisiloxane (1.20 mmol) and dry mCPBA were employed. | |||||||||
1 | CHCl3 | 55 | 36.1 | 2.18 | 12 | DMF | 11 | 60.8 | 2.53 |
2 | CH2Cl2 | 44 | 41.9 | 2.27 | 13 | n-Hexane | 86 | 64.0 | 2.43 |
3 | 1,2-Dichloroethane | 52 | 61.9 | 2.50 | 14 | Toluene | 34 | 63.6 | 2.61 |
4 | EtOAc | 23 | 63.9 | 2.45 | 15 | (Trifluoromethyl)benzene | 80 | 63.7 | 2.44 |
5 | THF | 14 | 60.8 | 2.58 | 16 | Fluorobenzene | 71 | 69.8 | 2.61 |
6 | Et2O | 26 | 63.3 | 2.55 | 17 | Chlorobenzene | 75 | 71.3 | 2.57 |
7 | Dioxane | 12 | 62.1 | 2.56 | 18 | m-Dichlorobenzene | 79 | 67.7 | 2.49 |
8 | EtOH | 22 | 60.8 | 2.53 | 19 | o-Dichlorobenzene | 81 | 65.4 | 2.46 |
9 | (CF3)2CHOH | 16 | 55.2 | 2.49 | 20 | 1,2,4-Trichlorobenzene | 85 | 68.5 | 2.38 |
10 | MeCN | 16 | 54.1 | 2.43 | 21 | 1,2,4-Trichlorobenzened | >99 | 49.4 | 2.29 |
11 | N-Methylpyrrolidone | 12 | 59.6 | 2.58 | 22 | 1,2,4-Trichlorobenzened,e | >99 | 66.4 | 2.42 |
We speculated that a “precise” buffer could perhaps maintain the pH of the reaction mixture within a narrow window where polymer degradation would not occur. Indeed, even a subtle deviation from the “ideal” pH range could potentially induce chain scission. Initial efforts using various aqueous buffers were unsuccessful. Control experiments indicated that excessive water affected both the reaction rate and molar mass in a negative manner. Gratifyingly, an extensive screening (>700 experiments) of inorganic salts and organic additives revealed that hexamethyldisiloxane (TMS)2O (Tables S5–S7†) was able to buffer the system effectively. We conjectured that (TMS)2O slowly reacted with the m-chlorobenzoic acid accumulating during the oxidation to form a neutral trimethylsilyl m-chlorobenzoate species. Further suppression of chain scission by drying the commercial mCPBA reagent provided an optimal BV protocol for the exhaustive functionalization of PMVK. The optimal condition was obtained in Table 1, entry 22, Further experiments indicated that 4.0 equiv. of mCPBA was not required. Indeed, 1.2 equiv. of mCPBA was sufficient to complete the reaction, although a slower rate was observed.
The 1H NMR and 13C NMR spectra of the polymer samples before and after oxidation are displayed in Fig. 3. The peak at δ = 4.87 ppm was assigned to the protons attached to carbon b′ of the post-modified polymer (Fig. 3a, bottom). Meanwhile, the peaks at δ = 2.3–2.7 ppm, corresponding to the protons attached to the carbon b of PMVK, disappeared after the oxidation (Fig. 3a, top). These results indicated that the BV oxidation completely transformed the PMVK homopolymer into a PVAc homopolymer. The 13C NMR spectra also provided additional evidence. In Fig. 3b, the carbonyl signal of the ketone of PMVK (δ = 210.2 ppm) disappeared completely after the oxidation, while a carbonyl signal corresponding to an ester appeared at 170.4 ppm. In addition, the conversion of PMVK to PVAc was further confirmed by FT-IR.
The Mn and Ð of the resulting PVAc polymer 5a were obtained by SEC (Fig. 4a). A slightly higher Mn and a similar Ð were obtained after functionalization. The SEC traces indicated that our protocol successfully suppressed chain scission and cross-linking without affecting the molar mass and Ð. Meanwhile, glass transition temperature (Tg) data was collected using differential scanning calorimetry (DSC) (Fig. 4b). The Tg of PVAc 5a obtained by the exhaustive BV oxidation was close to the Tg of the commercial PVAc sample. In contrast, the Tg of PMVK 3a was slightly lower. Furthermore, the thermogravimetric analysis (TGA) of this sample after oxidation displayed a two-staged curve, which is analogous to that of PVAc (Fig. 4c). The initial degradation stage possibly relates to the elimination reaction of the side groups while the second stage may relate to the degradation of the polymer backbone. As a comparison, the TGA of the original PMVK sample exhibited a one-stage curve.
Firstly, we prepared a number of PMVK-co-PSs with differing MVK/St feed ratios (20/80, 50/50, and 80/20) under AIBN-initiated free radical polymerization. The reactivity ratios of MVK and St monomers (rMVK = 0.29, rSt = 0.35)8a indicate that PMVK-co-PS copolymers favor a statistical distribution. As expected, almost identical MVK/St ratios (28/72, 51/49 and 75/25, respectively) were obtained in the resulting copolymers. Subsequently, the prepared PMVK-co-PS copolymers were functionalized using the BV protocol developed for the PMVK homopolymers. Unexpectedly, it was observed that the rates of BV oxidation for PMVK-co-PS copolymers were higher than of the PMVK homopolymers. The enhanced rates appeared to be proportional to the percentages of styrene units within the PMVK-co-PSs. Following the same trend, the rates of chain scission and cross-linking also increased. Gratifyingly, with careful tuning of the reaction temperature, a set of exhaustive modification conditions for PMVK-co-PS were achieved at 45 °C (MVK/St = 75/25), 40 °C (MVK/St = 51/49), and 35 °C (MVK/St = 28/72), respectively (Table S10†). Under these optimized conditions, the Mn and Ð were well controlled (Fig. 5). The reactivity differences between the PMVK homopolymers and PMVK-co-PS copolymers can be tentatively attributed to the fact that phenyl groups are less electron-withdrawing than acetyl and acetoxy groups. Mechanistically, the reaction rate of BV oxidation can be affected by the electronic properties of the migrating group. As a comparison, the direct copolymerization of VAc and St was also conducted. It was found that only 1% of the VAc monomer copolymerized while 94% conversion of St was obtained. Accordingly, the resulting copolymer was predominately composed of St. Besides PVAc-co-PS, PVAc copolymers with other MAMs such as acrylonitrile (AN), and methyl acrylate (MA) were also successfully prepared. Under the optimal BV conditions of 50 °C and 24 hours, PMVK-co-PAN and PMVK-co-PMA copolymers were fully converted to their corresponding PVAc-co-PAN and PVAc-co-PMA copolymers, respectively. No obvious chain scission or cross-linking were observed in the SEC traces (Fig. 5). All of the prepared statistical copolymers were thoroughly characterized. The “comonomer” ratios in the functionalized copolymers were consistent with the ratios of the starting copolymers (Tables S10 and S12†). Analysis of NMR spectral data (Fig. S4–S8†) confirmed that nearly all MVK units were converted to VAc units. FT-IR, DSC, and TGA data (Tables S11 and S13†) further supported the NMR spectra result.
Previous studies indicated that sulfonic acid might be generated by the oxidation of the sulfur-based end-groups in the RAFT polymers.20 Although TMS2O was unable to buffer the more acidic –SO3H group, we speculated that another additive might neutralize both m-chlorobenzoic acid and the additional sulfonic acid. Significant efforts at using common bases as a buffer met with little success since the pH of the reaction mixture changed dynamically. Indeed, a fluctuating pH, no matter if higher or lower, could be detrimental to the PPM. Gratifyingly, t-butyl carbamate and urea were later identified as the most effective additives after a laborious screening (Tables 2 and S9†). With a modified procedure using 0.2 equiv. of urea as an additive, the PMVK homopolymer prepared by RAFT was nearly quantitatively transformed into a PVAc polymer without obvious chain scission or cross-linking. The structural integrity of the resulting PVAc polymer was verified by 1H and 13C NMR (Fig. S3†), and FT-IR. Furthermore, the MALDI-TOF MS (matrix-assisted laser desorption/ionization time-of-flight mass spectroscopy) spectrum indicated a spacing of 86.1 which is consistent with the molar mass of a Vac repeating unit (Fig. S13†).
Entry | Additive | Conversionb (%) | M n (kDa) | Ð | Entry | Additive | Conversionb (%) | M n c (kDa) | Ð |
---|---|---|---|---|---|---|---|---|---|
a Standard conditions: RAFT homopolymer of MVK 3b (41.7 mg, containing 0.60 mmol repeating units), mCPBA (2.40 mmol), additive (0.12 mmol), and solvent (2.00 mL) stirred at 50 °C for 24 h unless noted otherwise. b Determined by 1H NMR of the crude products using 1,1,1,3-tetrachloropropane as an internal standard. c Determined by SEC (THF) analysis relative to polystyrene standards. d Hexamethyldisiloxane (1.20 mmol) and dry mCPBA were employed. e mCPBA was used without drying. | |||||||||
1d | Hexamethyldisiloxane | n.a. | 2.1 | 1.63 | 9 | 1,3-Diphenylurea | 69 | 4.3 | 1.39 |
2e | n.a. | >99 | 4.4 | 1.43 | 10 | p-Toluenesulfonamide | 98 | 3.3 | 1.35 |
3 | Triethylamine | 90 | 10.7 | 1.30 | 11 | Urea | >99 | 13.5 | 1.15 |
4 | N,N-Diisopropylethylamine | 88 | 10.0 | 1.32 | 12 | Thiourea | 98 | 11.8 | 1.21 |
5 | 2,6-Lutidine | 61 | 13.1 | 1.18 | 13 | Ammonium carbamate | 87 | 6.9 | 1.37 |
6 | NH4HCO3 | 96 | 9.4 | 1.29 | 14 | Methyl carbamate | 98 | 3.6 | 1.38 |
7 | NH4OAc | 83 | 6.9 | 1.34 | 15 | t-Butyl carbamate | >99 | 13.0 | 1.16 |
8 | Benzamide | 99 | 10.7 | 1.25 |
The modified BV protocol using the urea additive was further applied to the synthesis of PVAc block copolymers. Two di-block copolymers, poly(methyl methacrylate)-block-poly(methyl vinyl ketone) (PMMA-b-PMVK, Mn = 14.0 kDa, PMMA/PMVK = 7.7/6.3) and poly(ethyl acrylate)-block-poly(methyl vinyl ketone) (PEA-b-PMVK, Mn = 13.9 kDa, PEA/PMVK = 8.6/5.3), and one “ABA”-type tri-block copolymer, PMVK-b-PMA-b-PMVK (Mn = 20.0 kDa, PMVK/PMA/PMVK = 5.2/10.3/4.5), were synthesized by sequential RAFT polymerization. Subsequently, these three PMVK block copolymers were completely functionalized by the urea-modified BV protocol, with PMMA-b-PVAc, PEA-b-PVAc, and PVAc-b-PMA-b-PVAc being obtained without apparent degradation (Fig. 6 and Fig. S9–S11†). Notably, all of these copolymers were prepared using nearly identical conditions, and thereby the careful tuning of conditions for different MAMs is not required. This is distinct from the methods using switchable RAFT agent7b and dual RDRP agents21 where the choice of polymerization parameters and RDRP techniques were important.18b
With this unique BV post-modification method in hand, we successfully prepared a broad array of poly(VAc-co-MAM) statistical copolymers that are rarely accessed by direct copolymerization. In addition, a number of PVAc di-block and tri-block copolymers with narrow molecular weight distributions were synthesized using this post-modification method. A gram-scale one-pot process was additionally developed to demonstrate the potential of a scalable production of such copolymers. The material properties and potential applications of the prepared poly(VAc-co-MAM) copolymers will be reported in due course.
In addition, we recognize that re-investigating a reaction using polymer substrates could be a valuable approach for the development of other PPM reactions, particularly when the direct translation of small-molecule protocols has failed. By applying this approach, the post-modifications of other commodity polymers such as poly(acrylic acid) and polyketones are currently being investigated in our laboratory.
Footnote |
† Electronic supplementary information (ESI) available. See https://doi.org/10.1039/d2sc03492a |
This journal is © The Royal Society of Chemistry 2022 |