Introducing lignin as a binder material for the aqueous production of NMC111 cathodes for Li-ion batteries

Abstract

By enabling water-based cathode processing, the energy-intensive N-methyl-2-pyrrolidone (NMP) recovery step can be eliminated, reducing the cost and environmental impact of LIBs. Aqueous processing of high capacity Ni-containing LiNi_xMn_1−x−yCo_yO₂ (NMC) cathodes is problematic due to lithium-ion(Li⁺) leaching, corrosion of the aluminum (Al) current collector, and the lack of aqueous soluble bio-derived binders. The present study investigates the potential of substituting and fully replacing the commonly used polyvinylidene fluoride (PVDF) and carboxymethyl cellulose (CMC) binders with abundant, bio-derived kraft lignin. This paper gives a holistic overview of the optimal conditions when employing these binders. For the first time, we demonstrate that NMC111 cathodes of comparable specific capacities to NMP/PVDF-based ones over 100 cycles or at high C-rates (5C) can be formulated in water using lignin or CMC/lignin as binder materials. Cyclic voltammetry (CV) revealed that kraft lignin undergoes a redox reaction with the electrolyte between 2.8 and 4.5 V, which diminishes upon subsequent cycles. Differential scanning calorimetry (DSC) revealed that lignin is thermally stable up to 152 °C. Rheology measurements showed that replacing NMP with water allows for a solvent reduction. The cathodes fabricated using an aqueous slurry should be dried at 50 °C, as extensive surface cracks detected using scanning electron microscopy (SEM) diminish. Li⁺ leaching from NMC111 and NaOH species from kraft lignin caused an increase in pH during aqueous slurry fabrication. A carbon-coated Al foil (C-Al) prevented Al corrosion and increased the lignin cathode's mechanical strength revealing lignin's exceptional binding abilities to carbon. The electrolyte wettability decreased for calendered lignin-containing cathodes with low porosity and a large carbon black/lignin matrix.