Improvement of adsorption and catalytic properties of zeolites by precisely controlling their particle morphology

Abstract

An aluminosilicate zeolite has a porous structure with openings comparable to the molecular size, which endows it with unique adsorptive and catalytic properties that are highly dependent on its chemical composition and crystal morphology. Thus, the precise control or rational design of zeolite's particle morphology has attracted much attention as it can greatly improve the adsorptive separation and catalytic properties by effectively adjusting the diffusion path of adsorbates, reactants and products. This paper reviews the recent progress made in the synthesis and application of zeolites with a specific crystal/particle morphology with emphasis on the control of the crystal size and facet exposure degree, oriented assembly of crystals, creation of hierarchical porous structures and synthesis of core–shell structures. It is shown that an appropriate decrease of the crystal size and/or an increase of the exposure degree of certain facets by adding seeds and optimizing the synthesis conditions enhances the catalytic stability and product selectivity in some reactions. This can also be achieved by introducing plenty of mesopores and/or macropores in zeolites as a result of significant alleviation of diffusion limitation. Assembly of zeolite crystals into membranes on porous substrates improves the adsorptive separation performance of zeolites, for e.g. alcohol/water mixture and xylene and butane isomers. Core–shell-structured composites with metal nanoparticles or subnanoparticles as the core and the zeolite, including its modified counterpart, as the shell show excellent catalytic performance in some hydrogenation, dehydrogenation and oxidation reactions. In addition, attempts to illustrate the relationship between zeolite's particle morphology and its catalytic performance are discussed and strategies for the rational design of zeolite's particle size and behavior are envisioned.