Xiufeng
Yi
a,
Yijian
Song
a,
Duzheng
He
a,
Weijie
Li
b,
Anqiang
Pan
ac and
Chao
Han
*a
aSchool of Materials Science and Technology, Central South University, Changsha 410083, Hunan Province, P. R. China
bPowder Metallurgy Research Institute, Central South University, Changsha 410083, Hunan Province, P. R. China
cXinjiang Engineering Research Center of Environmental and Functional Materials, School of Materials Science and Engineering, Xinjiang University, Urumqi, Xinjiang 830046, P. R. China
First published on 1st October 2024
Slow oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) at the liquid–solid–gas interface of the air cathode have always been a big obstacle for different renewable energy devices, especially rechargeable zinc–air batteries (RZABs). In recent years, manganese dioxide based electrocatalysts have been extensively investigated for their variety of morphologies and structures, relatively high activity, rich resources and environmental friendliness. Not only that, manganese dioxide based electrocatalysts can be used as cathode materials for zinc ion batteries, which is conducive to the development of zinc–air ion batteries. This review serves to summarize the latest research progress on manganese dioxide as a high-performance bifunctional (both OER and ORR) catalyst for zinc–air batteries. Although MnO2 has many advantages and has been studied extensively, its activity and stability still need to be improved. This review aims to guide the design and widespread application of Mn-based electrocatalysts in the future by summarizing various measures to enhance performance.
Nevertheless, the reversible oxygen reaction is a multistep complex process that involves not only the transfer of electrons but is also closely related to the coupling of protons. Specifically, the oxygen needs to experience a series of intermediate state changes, which are accompanied by the exchange of electrons and protons during the ORR and OER process at the air-cathode. These multi-step and proton-coupled electron transfer processes result in slow rates of reaction kinetics. This means that during the battery charging and discharging process, the oxygen conversion efficiency is not high, thus limiting the overall performance of the battery. In general, this slow kinetic rate not only affects the charging and discharging speed of the battery but may also lead to performance degradation and shortened life of the battery during long-term use, which strongly hinders the widespread popularization and applications of rechargeable zinc–air batteries.23,24 One possible response pathway for the ORR/OER mechanism is shown in Fig. 1.
The “M” represents the active site that adsorbs reactants, intermediates, and products. The intermediates in the adsorption process are represented by M–OH, M–O, and M–OOH. Therefore, to improve the performance of RZABs, it is essential to develop high-performance ORR and OER catalysts.25–27 Although noble metal based catalysts (Pt and Ru/Ir) are considered the most outstanding catalysts for the ORR and OER,22,28,29 the drawbacks of scarcity of their natural resources, poor durability and the inability of a single precious metal to have excellent bifunctional properties at the same time have severely limited the large-scale production and application of zinc–air batteries.30–33 In particular, the synthesis of highly economical and highly efficient bi-functional non-noble metal based electrocatalysts, such as carbon-based materials, transition metal compounds and their composites, for the ORR and OER is greatly significant for the widespread adoption of zinc–air batteries.34–36
The processes of ORR and OER usually share the same oxygen intermediates and the real reaction mechanism is complex. During the reaction, disparate oxygenated intermediates are sequentially adsorbed onto the active site. The likelihood of each step in the reaction largely hinges on the adsorption energy of the relevant oxygen-bearing species. If the interaction between the active site and the oxygen-bearing species is excessively strong, desorption of the product becomes challenging. Conversely, if the adsorption of the oxygen-containing group by the active part is not sufficiently strong, the reaction is difficult to proceed.37 Therefore, excellent ORR/OER electrocatalysts should have moderate adsorption energy for oxygen-containing intermediates (M–O, M–OH, M–OOH).38 The ORR and OER performance of the catalyst is strongly associated with the adsorption energy of the oxygen-containing intermediates. The adsorption energies of M–OH and M–OOH intermediates exhibit an inherent linear scaling relationship.39 No catalyst can perform the ORR and OER without an overpotential due to the effects of scaling relationships. When the adsorption energy of one intermediate is changed, the adsorption energy of the other intermediate changes accordingly, and therefore a catalyst with a single active site cannot concurrently achieve optimal ORR and OER activity.40 Therefore, to enhance the OER and ORR individually or together, the scaling relationship must be overcome. For example, to break the limitations of the linear scaling relation, Zhou et al. proposed a fast four-electron two-site reaction mechanism in which a suitable atomic distance between two neighboring metal active sites can inhibit the production of M–OOH, breaking O–O radicals (M–O–O–M), and limit the selectivity of the two-electron reaction path in the ORR process.41 Not only that, alkali metals serve as a crucial factor in tuning the lattice oxygen reactivity and scaling relationships.42 In conclusion, bifunctional performance can be efficiently realized by appropriately adjusting the geometry, electronic configuration and the surrounding chemical environment of the active site, or by mixing monofunctional ORR and OER electrocatalysts.
In addition to the slow cathodic reaction, the alkaline electrolyte causes passivation of the zinc anode and dendrite growth, both of which can hinder the commercialisation of rechargeable zinc–air batteries. Zinc reacts with OH− on the electrode surface to form an insulating ZnO passivation film, which reduces the utilisation of the zinc anode and results in the actual energy density of zinc–air batteries lagging far behind the theoretical value.11 The formation of zinc dendrites is mainly due to uneven deposition of Zn and uneven distribution of Zn(OH)42− on the zinc anode surface.43 Further growth of Zn dendrites can puncture the cell diaphragm and cause internal short circuits, shortening the cycle life of Zn-based batteries and limiting their practical applications.44 Controlling the formation of zinc dendrites is essential to extend the cycle life of zinc–air batteries.
Among all the possible non-noble bifunctional catalysts, manganese dioxide has attracted much attention, owing to its unbeatable merits, such as multiple valence states, diverse morphology and structure, low cost, rich resources, environmental friendliness and excellent catalytic activity as seen in Fig. 2.33,45–48 In addition, manganese dioxide is more commonly commercialized, not only as a cathode material for zinc ion batteries and supercapacitors but can also contribute to the development of zinc–air batteries.49,50 Not only that, during the electrochemical reaction, the passivation film on the manganese dioxide surface can hinder direct contact of the cathode with the electrolyte to avoid further decomposition of the electrolyte.51 MnO2 helps to maintain the chemical balance of the electrolyte and reduce the occurrence of side reactions during the reaction process. A stable electrolyte environment is essential to inhibit the formation of zinc dendrites. Importantly, MnO2 can provide uniform active sites on the electrode surface and disperse the current density. This uniform current distribution effectively reduces the formation of localised areas of high current density and reduces the rapid deposition rate of zinc ions in specific areas, thereby inhibiting the growth of zinc dendrites. However, there are few reviews of manganese dioxide based electrocatalyst applications in zinc–air batteries. It has not been reported that different strategies are used to improve the electrocatalytic ability of manganese dioxide-based cathodes in zinc–air batteries. Hence, as demonstrated in Fig. 2, we focus more on the latest research progress on manganese dioxide as a superior catalyst for zinc–air batteries in the field of improving the OER/ORR electrocatalytic activity of manganese dioxide by structural and morphological control, doping engineering, and composite material formation.
Fig. 2 Advantages of the MnO2 catalyst and four different strategies towards constructing a bi-functional MnO2 catalyst. |
Fig. 3 The ORR performance and surface morphology of different MnO2. (a) SEM images of the samples obtained. (b) CV curves and (c) LSV curves of the obtained MnO2 and 20 wt% Pt/C. Reproduced with permission.59 Copyright 2019, Elsevier. (d) LSV curves, (e) Tafel slope and (f) chronoamperograms of MnO2 with different crystal structures. Reproduced with permission.60 Copyright 2023, Elsevier. |
Subramaniam et al. prepared five different crystalline forms of manganese dioxide with similar structural features using a hydrothermal method and further investigated the ORR catalytic properties of manganese dioxide with different crystalline phases.60 Electrochemical studies have shown that α-MnO2 exhibits the best ORR catalytic performance, such as the largest limiting current density and the lowest Tafel slope value as well as 88.2% current retention after an 8 hour test (Fig. 3d–f). This is attributed to the fact that α-MnO2 has larger and more stable tunnels/interlayer spaces and a higher proportion of surface oxygen functional groups, which offer more active adsorption sites and promote electron transfer, thus making it superior to other crystal structures of MnO2 in the ORR. This study provides a detailed understanding of how crystal structure affects catalytic activity. Moreover, a simple hydrothermal method allows the synthesis of controllable crystal phases of MnO2 to enhance ORR activity, which lays the foundation for the development of more efficient catalysts for energy conversion and storage applications.
Fig. 4 The OER performance of different monocrystalline and polymorphs of MnO2. (a) LSV curves, (b) Tafel slopes, (c) EIS spectra and (d) chronopotentiogram of MnO2 with different crystal structures. Reproduced with permission.60 Copyright 2023, Elsevier. (e) Density of states plot. (f) Specific OER activities of different polymorphs of MnO2 with their oxidation state of Mn (AOS) and bulk electronic conductivities. (g) Stability analysis. Reproduced with permission.61 Copyright 2019, American Chemical Society. |
The electrocatalytic OER activity can also be enhanced by modulating the electron distribution of the electrocatalytic active site by stabilizing the metastable state of the electrocatalyst or by non-natural polymorphs. Gupta and colleagues synthesized different polycrystalline types (β/N (native)-MnO2, γ/N (native)-NN1 (non-native)-MnO2, α/NN2 (non-native)-MnO2 and δ/NN3 (non-native)-MnO2) through the hydrothermal technique and γ/NN1 (non-native)-MnO2 by a slow acidification reaction.61 It is widely acknowledged that the adsorption coverage of oxygen and adsorption strength on the MnO2 surface has a crucial impact on the OER activity. The higher the Mn-d valence band, the less the antibonding states are occupied and the stronger the O adsorption. The upward shift of the central position of the Mn-d valence band of δ/NN3-MnO2 and α/NN2-MnO2 approaching the Fermi energy level enhances the adsorption of oxygen, which decreases the activation barriers of the OER (Fig. 4e). The low surface oxidation state of Mn (such as the appearance of Mn3+) in the polycrystalline structure and the higher electronic conductivity of the material can also provide higher OER activity. This is the case for δ/NN3-MnO2, which exhibits the lowest Mn oxidation state (AOS) among MnO2 polymorphs (Fig. 4f). Due to the unique non-native properties of α/NN2-MnO2, oxygen vacancies are more likely to form in α/NN2-MnO2, leading to higher electronic conductivity. However, when polycrystalline forms undergo surface reconstruction, they undergo major dissolution during the first-hour test under the action of electrochemical potential, which leads to a decrease in activity (Fig. 4g). This study particularly highlights the importance of stability of the non-native structure, which has the potential to significantly improve the electrocatalytic activity, providing more options and research directions for the development of more efficient electrocatalysts for the OER. By deeply analysing and deconstructing the relationship between oxidation state, conductivity, and specific activity among MnO2 polycrystals, the research results not only contribute to a deeper understanding of the electrocatalytic properties of MnO2 but also have a wide applicability that can be extended to other electrocatalytic material systems.
Fig. 5 The electrocatalytic performance of manganese dioxide with different structures. (a) ORR polarization curves and (b) OER polarization curves of various MnO2-IL samples prepared by an ionic liquid (IL)-assisted hydrothermal method at a scan rate of 5 mV s−1. (c) Stability comparison between Pt/C + RuO2 and MnO2-IL0.5 electrodes at 10 mA cm−2. Reproduced with permission.62 Copyright 2019, Elsevier. (d) ORR polarization curves, (e) OER polarization curves, and (f) corresponding power density curves of (α+δ)-MnO2 composites prepared by a grinding and annealing method. Reproduced with permission.63 Copyright 2020, Royal Society of Chemistry. (g) LSV curves for the ORR, (h) LSV curves for the OER, and (i) charge–discharge curves of ACMO prepared by the oxidation method. Reproduced with permission.64 Copyright 2022, Wiley-VCH. |
Although single-phase MnO2 has been well explored as a catalytic material, it suffers from the disadvantages of low stability, low conductivity, and small ion diffusion constants. Synthesizing catalyst materials containing two different manganese dioxide structures with synergistic effects is a useful way to achieve multiple catalytic effects. Mathur and colleagues developed a composite material comprising α- and δ-MnO2 through a combination of grinding and annealing techniques.63 Tunneling structure enables the prepared composites to better cope with high current density and fast charge/discharge during the electrochemical storage process. Specifically, the layered structure results in the formation of many tiny, laminated voids and channels within the composite material. These voids and channels not only increase the overall surface area of the material but also provide more paths and opportunities for electrolyte ions to penetrate the interior of the material more easily. More importantly, the layered structure also increases the number of active sites in the composite. This unique structural combination brings multiple positive effects to the composite material. As a result, both the capacity and the charge/discharge efficiency of the battery are significantly enhanced. This enhancement not only allows the battery to store more energy but also makes the battery more stable and reliable during the charging and discharging process, thus extending the service life of the battery. As shown in Fig. 5d, the (α+δ)-MnO2 composites exhibit more favorable onset potentials compared to pure MnO2 materials, close to that of commercial RuO2. (α+δ)-Mn11 (which contains equal amounts of α- and δ-MnO2) shows a smaller overpotential (Fig. 5e) in the OER. In addition, (α+δ)-Mn11 exhibits better bifunctional properties than α-MnO2. The application of the prepared composite materials in Zn–air batteries has achieved remarkable results. Compared to δ-MnO2 and α-MnO2, the peak power density of the composites is improved by about 2 and 4 times, respectively, demonstrating excellent electrochemical properties as illustrated in Fig. 5f. Although the (α+δ)-Mn11 material exhibits superior catalytic properties to those of single crystal structure materials, there are still some limitations in its stability under high current density conditions. Specifically, the (α+δ)-Mn11-based zinc–air battery is only able to operate stably for about 200 min at the current density of 20 mA cm−2. This suggests that despite the improved electrocatalytic performance of the material, its long-time cycling stability needs to be further optimized. Future research should pay more attention to this issue, and further improve the cycle life and stability of the materials by adjusting their synthesis methods or structural design, to meet the needs of practical applications.
In contrast to crystalline materials, amorphous materials are short-range ordered as metastable states. This property gives the amorphous material more randomly oriented bonds, which causes structural flexibility and exposure of defects on the surface, thus optimizing the adsorption and desorption processes of reactive substances and intermediates, thus further enhancing its catalytic efficiency. However, the short-range ordered structure usually provides more scattering towards electron transfer, leading to poor conductivity than the crystalline one. Moreover, as a kind of metastable state, the stability of amorphous materials is also a problem, especially when encountering the inevitable surface reconstruction. Therefore, the compositing of amorphous and crystalline phases has been one of the most promising strategies to tackle those problems. Through the oxidation of Mn2+, Zhou and co-workers prepared an amorphous/crystalline layered manganese oxide (ACMO).64 This ACMO not only has active lattice oxygen, which can provide active participating sites in electrochemical reactions but also possesses flexible oxygen vacancies, which can promote molecular activation during the reaction process, thus greatly enhancing the electrochemical activity of the material. In addition, ACMO is also rich in unsaturated Mn active sites, which can efficiently catalyze electrochemical reactions and enable the material to exhibit excellent performance in energy conversion and storage. Compared with well-crystallized layered MnO2 and amorphous MnO2, ACMO exhibits significant advantages in electrochemical performance and offers new possibilities for future energy conversion and storage technologies. As a result, the ACMO electrode exhibits remarkably high ORR activity, such as a more favorable E1/2 value and a significantly greater limiting current density as depicted in Fig. 5g, which surpasses the pure amorphous manganese oxide (AMO) and pure crystalline layered manganese oxide (CMO). For the OER, the ACMO sample displays a lower overpotential (407 mV) than that of the AMO and CMO at 10 mA cm−2 in Fig. 5h. Especially, the rechargeable zinc–air battery utilizing ACMO for its air electrode possesses better electrochemical stability compared to 20% Pt/C, which enables it operating up to 1000 cycles (≈17 days) at 10 mA cm−2 (Fig. 5i). Through in-depth exploration of the structural properties of the combined amorphous and crystalline structure, this study reveals the potential advantages of this combined structure in terms of electrochemical activity, providing practical guidance on how to enhance the electrochemical activity of the materials while maintaining their stability. The results of the study not only open up new ideas for the design of oxide materials but also provide strong support for the innovation and optimization of electrocatalytic materials in the future.
As is well known, manganese dioxide exhibits a diverse range of structures in nature due to the flexible arrangement of MnO6 structural units, each possessing different catalytic properties. Among these, α-MnO2 nanowires are produced via a hydrothermal process with tunneling structures, and more trivalent manganese and oxygen vacancies demonstrate great potential as ORR and OER electrocatalysts for zinc–air batteries. Additionally, the controlled synthesis of amorphous/crystalline manganese oxides can improve the number of active sites and oxygen vacancies, thereby facilitating their catalytic activity. However, the electrical conductivity of these structures may not be optimal and amorphous manganese dioxide is inherently unstable and prone to agglomeration during the reaction.
Fig. 6 The surface morphology and ORR performance of α-MnO2 and H-β-MnO2. (a) Morphology of α-MnO2-120. (b) ORR polarization curves of the obtained samples. (c) Discharge polarization and the corresponding power density curves of the Zn–air batteries with α-MnO2-120 as catalyst. Reproduced with permission.70 Copyright 2021, Elsevier. (d) SEM image of H-β-MnO2. (e) LSV curves of β-MnO2 samples. (f) Chronoamperometric responses of the H-β-MnO2 and C-β-MnO2 samples. Reproduced with permission.71 Copyright 2022, Elsevier. |
Cheng successfully synthesized 3D hierarchical hollow β-MnO2 microspheres (H-β-MnO2) assembled from nanorods as illustrated in Fig. 6d by a one-step hydrothermal method.71 The homogeneous hollow microspheres with large cavities not only can shorten the molecular/ionic diffusion distance for surface reactions but also inhibit the aggregation of particles. The H-β-MnO2 sample boasts a surface with a higher concentration of oxygen vacancies, enhancing its capacity to adsorb and activate oxygen molecules. This feature is advantageous for various chemical reactions and processes that rely on the efficient utilization of oxygen. Compared with commercial β-MnO2 particles (C-β-MnO2), the H-β-MnO2 electrode displays better ORR electrocatalytic activity, achieving a higher half-wave potential, a greater limiting current density and high current retention after 5 hours of durability testing as shown in Fig. 6e and f, respectively. This work not only provides a facile and reliable synthetic route for the preparation of layered hollow MnO2 crystals but also deeply reveals its unique growth mechanism, which helps researchers to better understand the formation process of hollow structures.
Fig. 7 The preparation method and OER performance of VO-MnO2-NF. The morphology and OER performance of the α-MnO2 nanowire network. (a) Preparation process of the VO-MnO2-NF sample. (b) Tafel plots. (c) Stability test for VO-MnO2-NF. (d) Nyquist plots of the obtained samples at 1.6 V (vs. RHE) without iR compensation. Reproduced with permission.72 Copyright 2021, Elsevier. (e) The morphology of the α-MnO2-NWN. (f) LSVs of the three α-MnO2 materials. (g) Tafel plots. (h) The CPE of water for the OER from the α-MnO2-NWN at 1.7 V for 10 h in a 1 M KOH. Reproduced with permission.73 Copyright 2021, Elsevier. |
Chen reported an unusual network of α-MnO2 nanowires (Fig. 7e) synthesized by a mild hydrothermal reaction in the absence of any surfactant.73 In this network, the nanowires are interconnected from all directions through nodes, which are connected infinitely node by node to form a 3D network structure. α-MnO2 nanowire networks (α-MnO2-NWN) are highly hydrophilic due to the large number of interstitial spaces induced by the structure. Charge transfer in the network structure is much faster than randomly stacked nanowires and balls. The unique network structure of α-MnO2 nanowires possesses better hydrophilicity and electrical conductivity, making it a powerful OER electrocatalyst, exhibiting a smaller overpotential of 468 mV, a lower Tafel slope, and the ability to be stable for more than ten hours at 8 mA cm−2 (Fig. 7f–h). This study not only provides an innovative synthetic route for building advanced network-structured materials but also opens up new horizons for the design of electrochemical materials. By optimizing the structure, researchers succeeded in designing catalysts with efficient mass diffusion and charge transfer functions, which significantly enhanced the electrochemical performance. These findings provide new perspectives for understanding and improving the working mechanism of MnO2 catalysts and may provide lessons for the design of other oxide catalysts.
Song and coworkers reported a simple hydrothermal synthesis method to prepare TiC/α-MnO2 nanowires (TiC/α-MnO2NW) at low temperatures.74 One-dimensional α-MnO2 nanowires overlap and intersect, resulting in the formation of scaffolds, which facilitates electron transport. The TiC nanoparticles with stable structure and high electrical conductivity are uniformly dispersed on the Mn nanowires as depicted in Fig. 8a, leading to an effective increase in electronic conductivity and further contributing to charge transfer. Because of the abundance of active sites on the high specific surface area of α-MnO2 nanowires, the TiC/α-MnO2NW electrocatalysts on the cathode of zinc–air batteries exhibit good bifunctional properties. As shown in Fig. 8b, TiC/α-MnO2NW exhibits similar ORR performance to Pt/C with a comparable original potential, half-wave potential and limiting current density. Not only that, the OER potential of TiC/α-MnO2NW is significantly lower than that of IrO2 at 10 mA cm−2 (Fig. 8c). Importantly, The TiC/α-MnO2NW-assembled zinc–air battery shows excellent power density, reaching a peak value of 161.3 mW cm−2 (Fig. 8d). And this battery is capable of stable operation at 20 mA cm−2 for 5000 minutes. This demonstrates the wide application of one-dimensional nanowire materials in electrocatalysis. The development of TiC/α-MnO2 nanowire (NW) materials provides a promising strategy for the design of bifunctional oxygen electrocatalysts with long-lasting and high activity.
Fig. 8 The surface morphology and electrocatalytic performance. (a) The SEM image of TiC/α-MnO2NW prepared by a hydrothermal method. (b) LSV curves for the ORR, (c) LSV curves for the OER, and (d) discharge polarization curves of various catalysts. Reproduced with permission.74 Copyright 2020, Elsevier. (e) The SEM image of the urchin-like α-MnO2 prepared by a hydrothermal method. (f) CV polarization curves. (g) OER polarization curves. (h) Open-circuit plots, and (i) the discharge polarization curves and power density plots of the assembled zinc–air battery. Reproduced with permission.75 Copyright 2022, Elsevier. |
Bang Lan et al. successfully synthesized 3D hollow urchin-like α-MnO2 microspheres by a simple hydrothermal method.75 The distinctive morphology allows abundant active sites to be exposed in the reaction environment and enhances intrinsic activity as well as accelerating electron transfer. In electrochemical performance tests, the urchin-like α-MnO2 shows impressive performance. It exhibits outstanding ORR performance as shown in Fig. 8f, demonstrating great potential for energy conversion and storage. Meanwhile, Fig. 8g shows that it also exhibits excellent OER activity with a low overpotential at the current density of 10 mA cm−2, which further validates its excellent electrochemical performance. What's more, the rechargeable zinc–air battery that employs the urchin-like α-MnO2 displays remarkable performance with higher open-circuit voltage (Fig. 8h) and larger power density(Fig. 8i) in comparison to other morphologies of MnO2, which can be widely used in practice. The hollow α-MnO2 based rechargeable zinc–air battery shows a small cycling voltage gap between the charge and discharge platforms after 400 cycles. Bifunctional catalysts with good stability and cost-effectiveness are successfully prepared by innovative morphology design to enhance the electrochemical performance of MnO2 materials in zinc–air batteries.
All in all, the electrocatalytic activity of MnO2 is strongly influenced by its crystal surface. The formation of two/three-dimensional nanosheet, nanoflower and nanosphere structures can increase the surface area, thereby accelerating electron transport, which can expose more active sites that participate in the catalytic process and promote catalytic activity. The synthesized α-MnO2 microspheres with a unique three-dimensional hollow urchin-like structure have rich accessible active sites and enhance intrinsic activity, exhibiting superior electrochemical properties as cathodes of zinc–air batteries. Therefore, preparing different forms of MnO2 can not only enrich the types and properties of catalysts but can also optimize its application effect in zinc–air batteries, which can provide strong support for the performance enhancement and practical application of batteries.
Fig. 9 The ORR performance of Cu–α-MnO2 and Cr/AMO. (a) LSV curves for the ORR. (b) Tafel plots. (c) Nyquist plots of α-MnO2 and the different Cu dopants of Cu–α-MnO2. Reproduced with permission.85 Copyright 2021, Springer Nature. (d) Synergistic catalytic mechanism of Cr/AMO for the ORR. (e) LSV curves of the catalysts. (f) Tafel plots. (g) The mass activity (normalized by Ag). (h) Current time (i–t) chronoamperometric responses at 0.60 V (vs. RHE) of different catalysts. (i) ORR free energy diagram of the catalysts. Reproduced with permission.86 Copyright 2023, Elsevier. |
In addition to the doping of a single metal element, the synergistic effect of doping of a variety of metal elements can further increase the ORR performance of the catalyst, which is beyond the effect that can be achieved by any one metal alone. This synergistic effect not only originates from the complex electronic interactions between multiple metal elements but also from their optimization of the catalyst geometry and chemical environment. This optimization has allowed the catalysts to exhibit higher activity and stability in the ORR, providing strong support for the development of energy conversion devices. Jin et al. successfully reported a facile two-step solution method as described in Fig. 9d to design α-MnO2 nanorods intercalated by Ag+ into the tunnel and then loaded by trace Cr(OH)3 (denoted as Cr/AMO), which can enhance the electrocatalytic activity.86 By introducing Ag+ into the structure of α-MnO2, its catalytic properties are bolstered, resulting in improved reactivity and efficiency. Meanwhile, the trace amount of Cr(OH)3 loaded on the surface of α-MnO2 effectively increased the electrochemically active surface area, thereby facilitating electron transfer and improving electrochemical performance. These modifications collectively contribute to the overall improvement of the performance of α-MnO2 in catalytic and electrochemical applications. The synergistic effect of the three can accelerate electron transfer, regulate the ratio of Mn3+/Mn4+, and create lots of oxygen vacancies, which contribute to the adsorption and activation of O2 on the surface. Compared to the reference catalyst, the obtained catalyst (Cr/AMO physically mixed with Vulcan carbon (XC-72), denoted as Cr/AMO + C) displays higher half-wave potential, faster reaction kinetics and high mass activity of 1558.8 A gAg−1 at 0.80 V for highly excellent ORR performance under alkaline conditions as depicted in Fig. 9e–g, respectively. Notably, Fig. 9h shows that the electrochemical current drop rate of the resulting catalyst is 3.5% after 10 h of i–t testing, which is mainly attributed to the Ag+-embedded tunneling structure that well stabilized the active sites. Finally, the strong coupling interactions between MnO2, Ag+ and Cr(OH)3 improve the ORR performance as verified by density functional theory calculations (Fig. 9i). This study provides a co-doping strategy for designing MnO2-based electrocatalysts with efficient ORR. The theoretical computational analyses provide a more thorough understanding of the mechanism. This co-modification strategy not only shows obvious advantages in improving the catalytic efficiency but also achieves good results in the corrosion resistance and durability of the material.
Fig. 10 The OER performance of Pd/α-MnO2, Co–MnO2|OV and NiCe/MnO2. (a) LSV curves and (b) Tafel plots of α-MnO2, Pd/α-MnO2 and RuO2. Reproduced with permission.87 Copyright 2021, Elsevier. (c) Polarization curves and (d) time dependence of catalytic current density during electrolysis at a static potential of Co–MnO2|OV. (e) Reaction coordinates of the OER on MnO2 and Co–MnO2|OV. Reproduced with permission.88 Copyright 2018, Elsevier. (f) Mn 2p of MnO2, Ni/MnO2, Ce/MnO2 and NiCe/MnO2. (g) Comparison with recently reported MnO2-based catalysts. (h) Tafel slopes and (i) the stability tests of NiCe/MnO2 at 10 mA cm−2 of MnO2, Ce/MnO2, Ni/MnO2, NiCe/MnO2 and RuO2. Reproduced with permission.89 Copyright 2023, Elsevier. |
In addition to doping with Pd cations, introducing metal ions such as Fe, Ni, and Co into MnO2 is an effective strategy to enhance the catalytic performance of the oxygen evolution reaction. Zhao and colleagues first synthesized cobalt/nitrogen co-functionalized carbon nanofibers (Co/NCNFs) using an electrospinning method, followed by an annealing treatment for 8 hours in a mixed H2/Ar atmosphere.88 Subsequently, they produced cobalt-doped ultrathin manganese dioxide nanosheets, rich in oxygen vacancies, which were vertically aligned on the functionalized carbon nanofibers (Co–MnO2|OV) through a spontaneous redox reaction between Co/NCNFs and KMnO4. Notably, Co played a crucial role during the second redox reaction step, significantly enhancing the formation of ultrathin and ultra-long MnO2 nanosheets. Co-functionalized carbon nanofiber conductive substrates and Co ion doping as well as oxygen vacancies greatly enhance the efficiency of electron transfer. Not only that, the strong synergistic coupling effect between Co and MnO2 further enhances the overall performance of the material. Importantly, its ultrathin two-dimensional morphology and a large number of oxygen vacancies provide more active sites for the OER. Thanks to these synergistic advantages, the Co–MnO2|OV composites exhibit excellent OER electrocatalytic activity and good long-term stability in alkaline electrolytes. As illustrated in Fig. 10c and d, at the current density of 10 mA cm−2, the overpotential of Co–MnO2|OV is only 279 mV, which is much lower than that of untreated MnO2, and it can operate stably for 12 h at this current. Density Functional Theory (DFT) calculations further show that Co-doped MnO2 with oxygen vacancies on the surface can adjust the rate-determining step of the OER from “*OH to *O” (pure MnO2) to the formation of *OH adsorption intermediates with a lower free energy gap as depicted in Fig. 10e. This simple redox method is not only extremely tractable but also easily extendable to the preparation of other ion (e.g., Fe, Ni, etc.) doped metal oxides. Through this method, not only can efficient OER be realized, but it can also be widely used in other energy conversion and storage technologies, such as Li-ion batteries, supercapacitors, and fuel cells. This method provides a flexible and efficient way to develop new functional materials and demonstrates great potential for application in energy science and technology.
In the OER, co-dopants usually play multiple functions. Zhang and co-workers reported Ce and Ni co-doped MnO2 (NiCe/MnO2) nanosheets (NSs) with abundant active sites and lots of oxygen vacancies (VO) by a defect engineering strategy.89 On one side, the introduction of Ni and Ce reduces production size, increases the specific surface area, and facilitates the exposure of a greater number of active sites. From another perspective, additional electrons or electron transfer effects introduced by Ce/Ni doping affect the valence state and the surrounding chemical environment of Mn ions, leading to significant changes in the electronic structure of Mn3+ and Mn4+, altering the substance on the crystal surface and stimulating the formation of Vo, which simultaneously activates the OER properties of the obtained catalyst (Fig. 10f). The OER properties of NiCe/MnO2 NSs are remarkably strengthened compared to those of δ-MnO2, reaching a lower overpotential of 170 mV (10 mA cm−2) and faster reaction kinetics, which is close to that of RuO2, as well as excellent stability with negligible drop in efficacy after cycling (Fig. 10g–i). Overall, this work not only provides a new avenue for research into designing high-performance OER catalysts but also provides strong support for the promotion and application of non-precious metal catalysts in practical industrial applications.
Due to high atom utilization, selectivity and catalytic activity, heterogeneous electrocatalysts characterized by single atoms or atom dispersion have been extensively investigated in various chemical transformations. Ni et al. synthesized single-atom Ag-doped MnO2 nanowires (denoted as Ag-MnO2) with bifunctional electrocatalytic activity by a hydrothermal method.90 The Ag dopant significantly improved the electrical conductivity of MnO2 and induced the lattice distortion of MnO2 to introduce more oxygen vacancies, which could generate more reactive sites and enhance the oxygen electrocatalytic performance. Remarkably, the Ag–MnO2 based zinc–air batteries can be operated stably for up to 3200 charging/discharging cycles. Xiang et al. introduced Pd single atoms into the three-dimensional interwoven structure of MnO2 nanowires and carbon nanotubes (Pd/MnO2-CNT).91 The Pd single atoms have a synergistic effect with the Mn sites around the MnO2 surface to optimize the binding energy of the reaction intermediates. The Pd/MnO2-CNT exhibits promising ORR and OER bifunctional electrocatalytic performances and outstanding stability in an alkaline electrolyte. The zinc–air battery assembled by the Pd/MnO2-CNT exhibits high power density, excellent rate performance, and good cycling stability. In addition, the preparation method is simple and this strategy is not only applicable to current catalytic systems but can be further extended to design efficient atomically dispersed electrocatalysts using the unique electronic interactions between isolated atoms and metal oxide supports. Through this approach, various functions can be achieved, such as improving the activity, selectivity and stability of the catalysts, which are suitable for a wide range of electrochemical reactions including water decomposition and CO2 reduction reactions, showing a wide range of potential applications.
In addition to single-atom doping, the introduction of cations into MnO2 is a commonly used strategy. Bôas N. V. et al. prepared Bi3+ or Ce4+ doped manganese dioxide nanorods exhibiting higher electrical conductivity via a one-step hydrothermal process.92 The doped cations are in the water molecule-filled tunnels. The doping of Bi3+ and Ce4+ allows the α-MnO2 recognized as octahedral molecular sieves (OMS-2) to possess a lower bandgap value in comparison with K+ doped α-MnO2. This property means that electrons encounter less obstruction when moving inside the material, and as a result, Bi3+ and Ce4+ doped α-MnO2 exhibit higher electrical conductivity. Based on the study of Bi3+ and Ce4+ doped α-MnO2 catalysts, both of them show excellent performance in the ORR. As shown in Fig. 11a, the activity of these catalysts in the ORR process is significantly higher than that of the conventional Pt/C catalyst, showing a trend toward a more positive reaction. The value of ΔEBi (the discrepancy in potential between the Ej=10 during the OER and the E1/2 encountered during the ORR) is 1.07 V and ΔECe is 1.02 V (Fig. 11b), and both of them are very nearly the same as the good OER catalysts that have been reported. What's more, zinc–air microcell tests confirmed the excellent catalytic performance. BiOMS-2 and CeOMS-2 show good stability, and the potential value is almost always constant in Fig. 11c. In conclusion, the doping of Bi3+ or Ce4+ not only improves the activity of the catalyst but also significantly enhances its stability under an electrochemical environment. However, the charge–discharge cycling stability of this catalyst in zinc–air batteries needs to be explored. Bi, as a rare element, has a relatively high cost, so it may affect the overall economy of the material in practical applications.
Fig. 11 The electrocatalytic performance of manganese dioxide doped with different elements. (a) Polarization curves for the ORR, (b) polarization curves for the OER, and (c) potential–time plots of the Bi- and Ce-doped MnO2 prepared by a hydrothermal method. Reproduced with permission.92 Copyright 2019, Elsevier. (d) ORR curves and (e) OER curves of different electrocatalysts. (f) Galvanostatic charge–discharge plot taken at 10 mA cm−2 of NiFeMn prepared by a hydrothermal method. Reproduced with permission.93 Copyright 2023, Elsevier. (g) LSV curves for the ORR, (h) LSV curves for the OER, and (i) Polarization and power density curves of hy-MnO2 and N-MnO2-T prepared by the calcining method and Pt/C. Reproduced with permission.94 Copyright 2023, Wiley-VCH. |
Besides single metal doping, Mathur et al. sequentially introduced Fe and Ni into 2D layered MnO2 (NiFeMn) via a hydrothermal method.93 Fe and Ni occupy the crystal surface space and interlayer region of MnO2, changing the electronic structure of the MnO2 lattice and thus generating new energy levels. In addition, Fe–Ni co-doping not only increases the electronic conductivity, leading to faster reaction kinetics but also introduces more ORR as well as OER active sites, which can bring better catalytic effects. The co-existence of Fe, Ni, and Mn in the form of redox pairs is an important factor in guaranteeing superior electrocatalytic performance. In conclusion, the positive synergistic effects of the dopants Fe and Ni display suitable absorption energies for *O and *OH intermediates and optimize the overall electrocatalytic activity of MnO2. In the ORR, NiFeMn performs better than undoped δ-MnO2, with a higher half-wave potential (E1/2) and larger diffusion-limited current density, as Fig. 11d shows. For the OER, NiFeMn has a smaller overpotential compared to undoped and singly doped samples as demonstrated in Fig. 11e. Importantly, the ΔE (potential difference at 10 mA cm−2 in the OER and −0.3 mA cm−2 in the ORR) is only 0.93 V, showing the good bifunctional performance of the NiFeMn electrode. What's more, rechargeable zinc–air batteries with NiFeMn as the cathode show excellent charge and discharge performance, outstanding cycle performance and durability as shown in Fig. 11f. In conclusion, the Ni and Fe doped δ-MnO2 catalysts not only exhibit excellent catalytic activity in the OER and ORR by their highly porous structure and enhanced electrical conductivity, but also show great potential as electrodes for rechargeable zinc–air batteries. In the future, research based on this material can further optimize its structural properties, leading to the development of more efficient and low-cost electrocatalysts to promote the technological advancement of new energy storage devices such as zinc–air batteries.
In addition to metal doping, manganese dioxide can also be doped with nonmetal which can be used to substitute oxygen atoms in MnO2, thus tuning its intrinsic properties (crystal structure or electronic structure) and consequently enhancing electrocatalytic activity. Moreover, as the p–d orbital hybridization usually promotes the breaking of the scaling effect, non-metal doping is more prone to enhance the OER and ORR simultaneously.95 Zhang et al. prepared N-MnO2-200 via calcining for 2 h in a 2% NH3 atmosphere.94 N-doping effectively changes the microstructure of the catalyst, resulting in a significant increase in its surface area. The larger surface area means that the catalyst can make wider contact with the reactants, thus improving the catalytic efficiency. This increased surface area provides more active sites for the ORR and OER, making the reaction process more efficient. The introduction of Mn3+ and oxygen vacancies via N doping not only optimizes the structure of the catalyst, but also greatly facilitates the charge transfer, which leads to the improvement of the reaction rate and efficiency, and significantly enhances the bifunctional performance of MnO2. As Fig. 11g shows, the N-MnO2-200 exhibits an E1/2 of 0.797 V and a limiting current density of 4.96 mA cm−2, with electrocatalytic properties similar to those reported in recent literature for other manganese oxides, such as Ag–MnO2 (ref. 80) (0.67 V and 4.5 mA cm−2) and Ru(0.1)–MnO2 (ref. 96) (0.85 V and 5.37 mA cm−2). As seen in Fig. 11h, the N-MnO2-200 exhibits the most remarkable OER electrocatalytic performance with a lower potential and the small ΔE value is 0.842 V, surpassing that of the hydrated manganese dioxide (hy-MnO2) electrode. Not only that, the N-MnO2-200 assembled zinc–air battery shows a peak power density of 132.8 mW cm−2 in Fig. 11i. What's more, the ZAB has excellent stability and is capable of sustaining up to 50 hours of charge/discharge cycles without being affected. In general, this work demonstrates an effective way to modulate the structure and properties of materials by doping with non-precious metal elements. It should be noted that the reproducibility of the doping process, cost-effectiveness, and feasibility of large-scale production are still issues of concern for industrial applications.
In short, the incorporation of various heteroatoms such as transition metals and non-metal elements into manganese oxides not only effectively improves the level of conductivity and modulates the surface properties, but also generates additional active sites for the ORR and OER, thereby enhancing the electrocatalytic performance. In the chemical process of preparing heteroatom-doped MnO2, doping with metal cations proved to be more facile and efficient. This is mainly due to the good compatibility of the metal cations with the MnO2 structure, which allows the doping process to proceed smoothly. Specifically, to realize the doping of metal cations, we usually adopt a simple and direct method: adding the appropriate amount of cationic salt directly to the MnO2 precursor solution. However, the conditions for doping non-metal anions are more stringent and often require high temperatures, special channels, and strict conditions. Moreover, the addition of dopants may affect the lattice structure and crystal size of MnO2, and thus affect its stability. In addition, adding dopants may increase the complexity and cost of the synthesis process. Therefore, when selecting and adding dopants, it is necessary to carefully study their potential effects on the electrochemical performance and stability of manganese dioxide, and optimize and improve them in practice.
Fig. 12 The preparation method and ORR performance of rGO@MnO2-SSFF and MnO2/MWCNT. (a) Synthesis procedures of rGO@MnO2-SSFF. (b) EIS curves of the SSFF cathode, rGO-SSFF cathode, rGO@MnO2-SSFF-24 cathode and Pt/C-CC cathode. Reproduced with permission.97 Copyright 2021, Elsevier. (c) The schematic illustration of MnO2/MWCNT nanocomposite preparation. (d) CV curves of MnO2/MWCNT and hollow structure of MnO2 in N2 purged 0.05 M Na2SO3 + 0.1 M NaOH solution at a scan rate of a modified glassy carbon electrode (GCE). Reproduced with permission.98 Copyright 2019, Elsevier. |
Munaiah et al. have successfully prepared MnO2 blended multi-walled carbon nanotube (MWCNT) nanocomposite materials (MnO2/MWCNT) employing a simple wet chemical method illustrated in Fig. 12c.98 The layered MWCNT wrapped around MnO2 formed a 3D hollow porous network structure, which ensured the complete permeability and wettability of the electrolyte. In addition, the MWCNT-modified MnO2 enhanced the electronic conductivity by improving the inter-particle contact which is favorable for the oxygen reduction performance. Because of the embedding and de-embedding of Na+ in the obtained MnO2/MWCNT electrode, the composite exhibits typical redox behavior (Fig. 12d). But this phenomenon does not occur on the pure MnO2 electrode. This highly redox-active MnO2/MWCNT electrode significantly enhances the ORR kinetics through a four-electron pathway mechanism, and the MnO2/MWCNT composite exhibits superior ORR selectivity as compared to the benchmark Pt/C electrocatalysts in the presence of methanol. As a whole, the prepared MnO2/MWCNT composite electrocatalyst demonstrates excellent catalytic performance and methanol tolerance in the ORR. This study highlights the key role of the synergistic interaction between different components in the composite to improve the overall performance.
Fig. 13 The preparation method and OER performance of CDs-MnO2 and MnO2/BCS. (a) Synthetic illustration of CDs-MnO2. (b) Tafel slopes and (c) Overpotentials of different CDs-MnO2. Reproduced with permission.107 Copyright 2019, Elsevier. (d) Synthetic illustration of BCS and the derived MnO2/BCS composites. (e) Histogram of the obtained overpotentials of MnO2/BCS0.04, MnO2/BCS0.06, MnO2/BCS0.08, MnO2/BCS0.1 and pristine MnO2. (f) Tafel plots. Reproduced with permission.108 Copyright 2022, IOP. |
Dong et al. successfully fabricated a novel type of boron-doped carbon sphere (BCS) as well as a derived MnO2 nano-electrocatalyst (MnO2/BCS) by a simple one-step hydrothermal route (Fig. 13d).108 Compared to other samples, the MnO2/BCS nanoflowers consist of many nanosheets that have smaller particle sizes, eventually leading to a higher specific surface area. Owing to the excellent characteristics of BCS, including high electrical conductivity, strong electron transfer capability and large specific surface area, MnO2/BCS nanocomposites prepared with various BCS additions have significantly higher electrocatalytic OER efficiency than the pure MnO2. The results of electrochemical tests show that the MnO2/BCS0.08 (the content of BCS is 0.08 g) electrocatalyst achieves a lower overpotential than that of other samples and faster reaction kinetics with a minimum Tafel slope value of only 31.43 mV dec−1, which is comparable to that reported for RuO2 (Fig. 13e and f). In general, this study successfully designed and synthesized a novel MnO2/BCS composite electrocatalyst, which demonstrated an excellent catalytic effect in terms of OER performance. The catalyst is not only cost-effective and has superior performance, but also demonstrates good long-term stability, which is promising for a wide range of applications. However, future studies should deeply explore its mechanism of action, optimize the synthesis process and comprehensively evaluate its performance under different conditions to promote the practical application of this catalyst in the energy field.
Fig. 14 The electrocatalytic performance of MnO2 composites with carbon materials. (a) Comparison of the ΔE between MnO2/CNTs prepared by a two-step hydrothermal method and other samples. (b) Discharge and power density curves. (c) Charge–discharge cycling curves of the rechargeable ZABs. Reproduced with permission.109 Copyright 2019, American Chemical Society. (d) ΔE of MnO2/NRGO-urea prepared by the one-pot method and Pt/C. (e) Charge–discharge polarization curves. (f) Charge–discharge cycling curves. Reproduced with permission.110 Copyright 2020, Elsevier. (g) LSV curves for the ORR, (h) LSV curves for the OER, and (i) long-term cycling test plot of U–MnO2-0.01/PSNC prepared by a redox reaction method and benchmark catalysts. Reproduced with permission.111 Copyright 2022, Elsevier. |
Miao et al. successfully prepared MnO2 nanowires by an efficient and simple one-pot method.110 These nanowires are cleverly loaded on N-doped reduced graphene oxide (MnO2/NRGO-urea), which provides strong support for the optimization of material properties. The core formation and growth process of MnO2 nanowires on NRGO is particularly critical in the preparation process. This process not only realizes tight binding between the nanowires and the substrate but also promotes the formation of Mn–N–C or Mn–O–C bonds. The formation of these covalent bonds significantly enhances the electrical conductivity of the MnO2 nanowires, enabling them to exhibit superior electrochemical performance. In addition, these nanowires exhibit a thin and long morphology with a large specific surface area. This unique structure not only provides more channels for electron and ion transport but also greatly increases the density of active sites. As Fig. 14d shows, MnO2/NRGO-urea exhibits excellent bifunctional properties, such as larger E1/2 of the ORR, lower overpotential of the OER, and the ΔE is 0.89 V at 10 mA cm−2, compared to other samples in this work. Moreover, all-solid-state flexible ZABs using MnO2/NRGO-urea as a cathode demonstrate small charge/discharge potential gaps and long-term stable cycling performance as depicted in Fig. 14e and f. In conclusion, the energy conversion efficiency and power density of the cells are significantly improved by designing an efficient MnO2/NRGO-urea catalyst and a PAM-based electrolyte with high conductivity. This provides a solid technical foundation for the application of all-solid-state ZABs in flexible electronic devices and promotes the further development of this field.
Despite conventional carbon materials, biomass carbon materials are also one of the promising conductive substances owing to their renewability and environmental friendliness.112,113 For instance, shrimp shells, a natural material rich in unique ingredients such as protein and chitin, have been regarded as a highly promising N-doped porous carbon precursor. Through careful processing and transformation, shrimp shells can be used in the field of electrochemical energy storage, showing unique advantages and broad application prospects.114 Xiao et al. chose shrimp shells as a carbon source and calcined them to form a porous carbon skeleton. Subsequently, they studied the in situ redox reaction method to prepare an ultrathin amorphous MnO2-modified prawn shell-derived porous carbon composite.111 The prepared composites possess the advantages of both amorphous MnO2 and shell-derived porous carbon, such as abundant defects and catalytically active sites, enhanced electronic conductivity, and good gas diffusion pathways. Moreover, the strong interaction between MnO2 and carbon materials offers the possibility of efficient bifunctional properties. As shown in Fig. 14g, the composite material prepared with 0.01 mol per L KMnO4 (denoted as U–MnO2-0.01/PSNC) possesses a more positive half-wave potential and better diffusion-limited current density than the benchmark catalyst, demonstrating superior ORR performance. Moreover, Fig. 14h shows that the U–MnO2-0.01/PSNC exhibits excellent OER performance, such as a smaller overpotential which is slightly superior to that of the commercial RuO2 and displays a minimal ΔE, and even outperforms many other carbon-based catalysts.115–118 Besides, the U–MnO2-0.01/PSNC based RZAB exhibits good cycling characteristics with a small increase of discharge–charge gap (0.01 V) for 334 h as depicted in Fig. 14i. However, it should be noted that biomass carbon materials also have some challenges, such as the stability of raw material supply, the complexity of the preparation process and the controllability of the product properties, which need to be solved by further research and development. In conclusion, this study provides new ideas and methods for the development of low-cost and high-performance catalysts for metal–air batteries and lays the foundation for their future promotion in commercial applications.
In other words, manganese dioxide has been compounded with a variety of engineered carbon materials, including carbon nanotubes, sulfur and/or nitrogen-doped carbon nanosheets, and porous carbon nanoparticles. Compared with bare MnO2, the manganese dioxide composites with carbon not only enhance conductivity but also provide more additional active sites, as well as effectively preventing structural collapse/agglomeration. Since the efficiency of improving conductivity and electrocatalytic activity depends on the degree of electronic coupling between the complex species, it is necessary to maximize the interfacial interactions between the manganese dioxide and the conducting carbon materials. It is important to elucidate the chemical connectivity of the composite components and the interactions that collaborate to enhance the material properties. However, carbon materials are prone to oxidation and corrosion due to reactive oxygen species during the OER process, which can lead to reduced efficiency of cathode catalysts and decreased battery performance. In summary, although carbon/manganese dioxide composites have the advantages of high activity and high efficiency, there are still some shortcomings in the catalytic process, which need to be further studied and improved.
Fig. 15 The ORR performance of Pd/MnO2 and CeO2/MnO2. (a) LSV curves of samples. (b) Tafel plots for the ORR. (c) Mass and specific activities of catalysts toward the ORR at 0.85 V. (d) Current–time chronoamperometric response for Pd/a-MnO2, Pd/c-MnO2, and Pt/C at 0.75 V. Reproduced with permission.126 Copyright 2023, Wiley-VCH. (e) LSV curves of different samples and commercial 20 wt% Pt/C. (f) Calculated electron transfer number of the composite at different potentials. Reproduced with permission.127 Copyright 2019, Elsevier. |
Yang et al. successfully synthesized nanosheet-assembled MnO2 micro-flowers decorated with multiple hollow CeO2 spheres (CeO2/MnO2) as an oxygen electrocatalyst for the ORR by a two-step hydrothermal approach.127 The CeO2/MnO2 composite with a unique structure catalyst exhibits highly efficient ORR electrocatalytic activity compared to floral MnO2 and hollow CeO2 sphere monomers, which is ascribed to the co-effect between the hollow CeO2 and hierarchical nanosheet-assembled MnO2. As shown in Fig. 15e, The CeO2/MnO2 electrode displays higher Eonset and larger Ehalf-wave than that of either of the CeO2 and MnO2 electrodes. What's more, the number of electrons transferred is approximately 4.0, demonstrating good reaction kinetics (Fig. 15f). These superior properties make CeO2/MnO2 composites have the potential to be candidates for cathode catalysts in the field of metal–air batteries. Meanwhile, this study provides new ideas and insights for further exploring the application of MnO2 and other metal oxide composite structures in electrocatalysis.
Fig. 16 The OER performance of Au-MnO2 and SnO2/MnO2. (a) OER polarization curves of different samples. (b) Schematic electron transfer path that possibly occurs in the Au-MnO2 nanocomposites under 532 nm laser irradiation. Reproduced with permission.128 Copyright 2018, Wiley-VCH. (c) η and (d) LSV of SnO2, MnO2 and SnO2/MnO2. (e) chronoamperometry. (f) XRD stability of SnO2/MnO2. Reproduced with permission.129 Copyright 2023, Elsevier. |
Alwadai et al. employed a simple one-step hydrothermal method to prepare SnO2/MnO2 nanocomposites.129 The nanocomposites prepared by vertically aligned irregularly shaped nano-cubic SnO2 and MnO2 nanorods joined together to form hierarchical nanostructures exhibit enhanced catalytic performance primarily due to their impressive electrochemical surface area (49.69 m2 g−1). As Fig. 16c and d show, SnO2/MnO2 electrocatalysts exhibit strong OER activity with a low overpotential of 360 mV and a Tafel slope value of 38.9 mV dec−1. In addition, the MnO2/SnO2 nanocomposites exhibit significantly better stability than that of the reference RuO2 over 45 hours (Fig. 16e and f). They are among the currently competitive and efficient OER catalysts due to the simple synthesis method, good catalytic effect and high stability. This study raises the possibility of further constructing binary or ternary nanocomposites by electrochemical oxidative restructuring of the morphology and surfaces and introducing other counterparts or material substitutions. This concept provides a new idea for the design of efficient catalysts in the future, which is expected to achieve more efficient and stable electrocatalytic performance through rational design and a combination of different materials.
Compared with the only single-metal composite, the manganese dioxide composite with multiple metals has more active sites and better stability, which can enhance catalytic efficiency and reduce energy consumption. Wang et al. reported a high-efficiency and low-cost Janus MnO2–NiFe composite by a simple two-step electrodeposition technology.130 The Janus MnO2–NiFe/Ni electrode separating the OER and ORR activity can prevent the oxidation of MnO2 and the devastation of the gas diffusion layer. This design not only improves the electrochemical performance of the electrode but also enhances the stability and durability of the electrode. The MnO2–NiFe electrodes show favorable multiplier performance toward the ORR as indicated in Fig. 17a. The Janus MnO2–NiFe catalyst demonstrates a small overpotential and ΔE value, indicating excellent OER and bifunctional performance as shown in Fig. 17b. Particularly, the zinc–air battery consisting of a Janus MnO2–NiFe electrode displays outstanding electrochemical test results with excellent rechargeable stability even at high current densities, which is far superior to that of MnO2 and the majority of electrocatalysts that have been studied (Fig. 17c). The Vaseline-assisted electrodeposition strategy proposed in the study is not only limited to MnO2–NiFe electrodes but can also be extended for the design of Janus electrodes for other types of high-performance metal–air batteries. The innovative design of the Janus structure has led to a significant increase in the catalytic bifunctionality of the electrode material for both the ORR and OER and at the same time, it has demonstrated excellent stability. Although the Janus structure effectively enhances the catalytic performance, surface modification or structural optimization may further enhance its performance. For example, pulsed electricity is used instead of direct current to prepare high-quality, complex films.133
Fig. 17 The electrocatalytic performance of MnO2 composites with metal/metal oxide materials. (a) Multitemporal potential curves of MnO2–NiFe prepared by a two-step electrodeposition method. (b) Chrono-potential plots at the current of 20 mA cm−2. (c) Stability test for MnO2–NiFe and MnO2 at the current of 50 mA cm−2. Reproduced with permission.130 Copyright 2019, American Chemical Society. (d) LSV curves for the ORR, (e) LSV curves for the OER, and (f) polarization curves and power density plots of MnO2–Fe2O3/CNT prepared by spray pyrolysis and a subsequent bottom-up method and other samples. Reproduced with permission.131 Copyright 2021, Elsevier. (g) ORR polarization curves, (h) OER polarization curves, and (i) the discharging polarization curves and power density plots for M–MnO2/CNTs (M: Fe, Co and Ni) prepared by a hydrothermal method and other samples. Reproduced with permission.132 Copyright 2020, Elsevier. |
In addition to the above, metal oxides are also effective materials that can activate MnO2 and lead to good bifunctional catalytic activity towards oxygen reactions. For example, Hong et al. firstly through a spray pyrolysis method prepared a 3D CNT microsphere and then co-deposited MnO2 and Fe2O3 nanorods on it by following bottom-up processes.131 The three-dimensional porous structure of materials facilitates electron transport and mass transfer. Moreover, the agglomeration of MnO2 and Fe2O3 is successfully prevented by the method of preparation described above. The reduction of agglomeration can retain more active sites, which enhances the electrocatalytic performance of MnO2–Fe2O3/CNT. In terms of ORR performance, MnO2–Fe2O3/CNT exhibits satisfactory testing results, such as a large onset potential and high half-wave potential, and the diffusion-limited current density of MnO2–Fe2O3/CNT is similar to that of Pt/C, demonstrating excellent electrocatalytic activity for the ORR (Fig. 17d). In terms of OER performance, MnO2–Fe2O3/CNT exhibits a low overpotential as good as RuO2 (Fig. 17e). Especially, the Zn air battery with MnO2–Fe2O3/CNT shows a maximum power density of 253 mW cm−2, which is higher than that of Pt/C–RuO2 (Fig. 17f). The charge–discharge potential difference of MnO2–Fe2O3/CNT-based zinc–air batteries only increases a little after 3500 min of charge–discharge cycling. The 3D porous structure of the composite and the large number of active sites from the co-deposition of nanorods significantly enhanced the catalytic performance. This synthetic strategy of 3D structures consisting of CNTs and metal oxides can be used to develop efficient hybrid electrocatalysts for ZABs.
Xu et al. first prepared MnO2 by a simple hydrothermal method and then used the obtained MnO2 to react with carbon nanotubes and metal nitrates in an alkaline solution at 160 °C for six hours, followed by calcining the resulting samples in a furnace (350 °C for 1 h), finally obtaining metal oxide (MOx, M = Fe, Co, and Ni) anchoring MnO2/CNTs hybrid catalysts with a unique hierarchical structure (M–MnO2/CNTs).132 Generally “heteroatom-doped MnO2” means a uniform doping of heteroatoms (including both metal and non-metal atoms) into the whole catalyst, while “metal-anchoring” emphasizes the doping of metal atoms onto the surface, which function as “linkers” in the form of metal–O bonds. Compared with MnO2/CNTs and reference catalysts, M–MnO2/CNTs (M = Fe, Co, Ni) exhibit impressive catalytic activity, especially in the ORR and OER. When transition metal elements such as Fe, Co, Ni, etc. are introduced into MnO2, strong interactions occur between these metals and MnO2. This interaction not only changes the electronic state of the Mn but also affects the distribution of the electron cloud around it. As a result, these redistributed electrons can more efficiently interact with reactants during the ORR and OER processes, thus facilitating the reactions. The unique hierarchical structure improves mass transfer and builds a high-speed electron transfer network through composite carbon nanotubes. Co–MnO2/CNTs have a higher onset potential and limiting current density during the ORR process (Fig. 17g). Besides, M–MnO2/CNTs also exhibit high electrocatalytic performance with a lower overpotential in the OER (Fig. 17h). Moreover, Co–MnO2/CNTs exhibit a lower ΔE value compared to that of Fe–MnO2/CNTs and Ni–MnO2/CNTs. Furthermore, as shown in Fig. 17i, the Co–MnO2/CNTs catalyst used in zinc–air batteries displays good electrochemical properties, reaching the highest power density of 342.7 mW cm−2. Not only that, Co–MnO2/CNTs-based zinc–air batteries exhibit better cycling stability relative to other M–MnO2/CNTs, capable of stable cycling for 129 h. In other words, this study introduced aminated carbon nanotubes (CNTs-NH2) as a hierarchical hybridised substrate, which can significantly enhance the electron transport capacity of M–MnO2, and thus the catalytic performance of the overall composites. This study compares the catalytic performance of the composite with different oxides as cathodes for zinc–air batteries. Meanwhile, the excellent battery performance demonstrated by M–MnO2/CNTs highlights its potential application in large-scale zinc–air batteries such as high-energy electric vehicles and stationary energy stations.
In short, the synergy between manganese dioxide and the composited component usually leads to better stability and electrocatalytic activity of the cathode. With the compositing of a carbonaceous material, the overall cost can be reduced; the conductivity can be improved; there will be a greater chance for breaking the scaling effect between the OER/ORR due to the p–d band interaction;95 and the various morphologies and ease of synthesis offer considerable room for activity tuning. However, carbonaceous materials possess poor stability under alkaline and strongly oxidative conditions. Furthermore, benefiting from the strong d–d band interaction, the use of MnO2 with metal/metal oxide composites in the cathode also improves the charge transfer process, reduces the polarization of the cathode, increases the specific capacitance, and enhances the overall energy density of the cell. The incorporation of metal/metal oxide nanoparticles in the cathode may also result in the formation of a porous architecture, which provides a large surface area, facilitating the diffusion of mass. However, the stability of metals is also not very good; metal oxides are usually less conductive than carbon. In summary, the development of composite cathodes for Zn–air batteries is a promising way to conquer the limitations of traditional cathode materials. The use of manganese dioxide in combination with metals/metal oxides has been shown to be an effective approach to enhancing the performance of Zn–air batteries, leading to improved energy efficiency, stability, and durability. However, the synthesis of complexes is complex, which increases the difficulty and cost of industrial production, and many factors in the preparation process may affect the performance and it is difficult to achieve the perfect theoretical value. Therefore, when selecting composites, it is necessary to evaluate and comprehensively consider them according to specific application scenarios and select more suitable composite materials.
Strategy | Catalysts | E 1/2 (V vs. RHE) | E j=10 (V vs. RHE) | ΔE (V) | Stability (ORR/OER) | Ref. |
---|---|---|---|---|---|---|
Control of crystal structure | MnO2-IL0.5 | 0.83 | 1.624 | 0.794 | 5 h at 0.67 V/24 h at 10 mA cm−2 | 62 |
(α+δ)-Mn11 | 0.726 | 1.816 | 1.09 | — | 63 | |
ACMO | 0.81 | 1.637 | 0.827 | 12 h at 0.57 V/60 h at 10 mA cm−2 | 64 | |
Control of morphology | TiC/α-MnO2NW | 0.78 | 1.64 | 0.86 | — | 74 |
Hollow α-MnO2 | 0.80 | 1.695 | 0.895 | 12 h at 0.57 V/24 h at 10 mA cm−2 | 75 | |
Heteroatom-doped manganese dioxide | CeOMS-2 | 0.97 | 1.99 | 1.02 | — | 92 |
NiFeMn | 0.81(Ej = −0.3) | 1.74 | 0.93 | 15 h at 0.41 V/12 h at 10 mA cm−2 | 93 | |
N-MnO2 | 0.797 | 1.639 | 0.842 | 2000 s at 0.797 V | 94 | |
Composite material with carbon material | MnO2/CNTs | 0.827 | 1.677 | 0.85 | 2000 cycles | 109 |
MnO2/NRGO-urea | 0.80 | 1.96 | 0.89 | 4000 s at 0.4 V/5000 s at 10 mA cm−2 | 110 | |
U–MnO2/PSNC | 0.814 | 1.59 | 0.776 | 12000 s at 0.814 V/12000 s at 1.59 V | 111 | |
Composite material with metal/metal oxide material | MnO2–NiFe | 0.806 | 1.456 | 0.65 | 24 h at 0.8 V/25 h at 20 mA cm−2 | 130 |
MnO2–Fe2O3/CNT | 0.80 | 1.63 | 0.83 | 20 000 s at 0.8 V/12 h at 10 mA cm−2 | 131 | |
Co–MnO2/CNTs | 0.847 | 1.65 | 0.803 | 5000 cycles | 132 |
In addition to the four strategies mentioned in this paper, the fabrication of cationic vacancies and oxygen defects is also a strategy to improve the oxygen electrocatalytic activity of MnO2. Oxygen vacancies in metal oxides can improve the catalytic performance because oxygen vacancies not only act as active sites, but also change the geometric and electronic structure as well as the chemical properties of the metal oxides. For example, the OER performance of MnO2 can be enhanced by treating MnO2 with a reducing agent to produce abundant oxygen vacancies and active sites,134 and the ORR performance can be enhanced by heating MnO2 to prepare oxides with adjustable oxygen vacancy concentrations.135,136 In addition, the oxygen vacancies in MnO2 can be increased by proton irradiation and doping to enhance the oxygen electrocatalytic effect.137,138 Although these materials have shown excellent performance in a variety of electrocatalytic applications, their use as bifunctional catalysts in Zn–air batteries has been relatively less studied. This field is still in the exploratory stage and has much untapped potential. Future research could focus more on this direction to investigate the performance of these materials in zinc–air batteries and optimize their electrocatalytic activity and stability, thereby promoting the development of zinc–air battery technology.
Generally, the four different strategies can all optimize the ORR and OER performance but with different mechanisms ranging from (I) improving the conductivity and surface area to (II) introducing p states; (III) introducing a second adsorption site; (IV) introducing a proton acceptor group; (V) the strain effect; and (VI) O–O direct coupling in the absence of *OOH, in which (I) is a general idea for electrocatalysts and (II)–(VI) refer to the mechanisms of breaking the scaling relationship.95 From the crystal structure point of view, the crystal structure design of the ORR focuses more on the rational utilization and distribution of oxygen vacancies; the crystal structure design of the OER focuses more on the stability of reaction intermediates and the optimization of electron transport. Tuning the crystal structure to change the electrocatalytic properties of manganese dioxide is related to mechanism (I) and mechanisms (V and VI). From the viewpoint of morphology, the morphology design of the ORR often requires highly structurally controllable morphologies, such as porous structures or highly structured surfaces, to increase the adsorption of oxygen molecules and improve the diffusivity of oxygen on the surface of the catalyst, while the OER design focuses more on the generation of more active sites and the enhancement of the electron transport efficiency. Modulation of the morphology of MnO2 to improve the catalytic activity and stability to provide better performance for electrocatalytic applications is mainly achieved through the “improving conductivity and surface area” mechanism (I) and the “strain effect” mechanism (V). From the perspective of doping, the ORR often needs doping with some elements with large electron affinity to increase the electron affinity of the active sites, to promote the adsorption and dissociation of oxygen molecules; the OER may require more the improvement of electrical conductivity and the increase of active sites, by, for instance, the doping of some elements with better electrical conductivity, such as Co, Ni, and so on. Doping of different elements can improve the electrocatalytic properties of MnO2 through mechanisms (I)–(VI), but mechanism (VI) is more difficult to achieve. With respect to the composite, a composite with materials that show good ORR/OER performance or a composite with substances that can improve conductivity and stability can improve the performance of catalysts. Similarly, the electrical conductivity of the MnO2 composites can be altered by increasing the electron migration and conduction efficiency through mechanisms (I)–(II), and the adsorption rate of reactant molecules on the surface can be increased while the reaction kinetics can be improved and the catalytic activation energy can be reduced through mechanisms (III)–(VI). It is worth noting that even if the same measure is used to optimize the material, it can produce different results depending on the method of preparation of the material.
The mechanism of each strategy is summarized as follows.
(2) With other metal/metal oxide materials: Due to the strong d–d band interactions, compounding with metal components can accelerate electron transfer, optimize the catalyst surface properties, enhance the contact between the electrolyte and electrode, and promote the diffusion of O2.
Despite the progress mentioned above, extensive research and development are required before these materials can achieve wider adoption in rechargeable zinc–air batteries. In our opinion, great effort is still needed in the following aspects:
(1) The mechanism of the ORR/OER catalytic process of manganese dioxide-based materials is still not well understood due to the various crystal structures and the complex charge–discharge process. The effect of atom arrangements, phase transition, and oxygen defects on the bifunctional activity still lacks systematic investigation. One typical example is whether there is a lattice oxygen mechanism during the OER process of defective MnO2. In addition, it is recommended to explore the ORR/OER catalytic process by using in situ analytical techniques and measurements, which can provide insights into the catalyst property changes and reaction process in real-time, thus providing more accurate and reliable data, which can help to deeply elucidate the catalyst reaction mechanism and optimise the catalyst design.
(2) The expansion of the surface area of manganese dioxide-based catalysts to improve ORR and OER performance has been studied extensively, but controlling the different exposed crystalline surfaces of manganese dioxide as a cathode in zinc–air batteries has been less studied. Therefore, it is highly demanded that the control of the exposed crystal facets of MnO2-based catalysts be widely investigated in zinc–air batteries in the future.
(3) In contrast to the single strategy, a combination of multiple strategies is more effective in further improving the activity of MnO2.
(4) Like in battery science, at the initial stage of the electrochemical catalytic process, the electrochemical reduction of MnO2 produces unstable Mn3+ ions. The Mn3+ is considered one of the active sites during the ORR/OER as stated in the manuscript; however, the Mn3+ ion undergoes a disproportionation reaction which transforms it into Mn2+, which is highly soluble in the aqueous electrolyte. Subsequently, it migrates to the negative electrode due to the electric field and deposits on the electrode, which has a strong destructive effect on the electrode. The dissolution of Mn3+ leads to the loss of active components, which greatly reduces the catalytic stability. Although many efforts have been made to try to solve the manganese dissolution problem, including material doping modification, adjusting the composition of the electrolyte (adding soluble manganese salts, hydrogel electrolyte), etc., manganese dissolution is still a major challenge in the battery field.
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