Yimei
Chen
a,
Kaijie
Zhang
b,
Zhixiao
Xu
a,
Facheng
Gong
b,
Renfei
Feng
c,
Zhehui
Jin
b and
Xiaolei
Wang
*a
aDepartment of Chemical and Materials Engineering, University of Alberta, 9211-116 Street NW, Edmonton, Alberta T6G 1H9, Canada. E-mail: xiaolei.wang@ualberta.ca
bSchool of Mining and Petroleum Engineering, University of Alberta, 9211-116 Street NW, Edmonton, Alberta T6G 1H9, Canada
cCanadian Light Source Inc., 44 Innovation Blvd., Saskatoon, Saskatchewan S7N 0X4, Canada
First published on 19th November 2024
Zinc-ion batteries are challenged by zinc dendrites, notorious side reactions, and poor performance at low temperatures. Here, we present a dual-salt tuned electrolyte exhibiting a wide temperature range (−60 to 25 °C). The Zn(ClO4)2-based electrolyte with high hydrogen bond destruction ability and fast diffusion kinetics is suitable for application at ultralow temperatures. The introduction of Zn(OAc)2 salt enhances cation–anion interaction and facilitates the formation of an anion-rich solvation shell and salt-derived interphase, overcoming issues caused by the strong oxidation of ClO4− in the presence of protons. The selective absorption of OAc− on different zinc crystal planes favors dense zinc deposition towards (101) epitaxial while the as-formed anion-rich SEI layer, featuring 2ZnCO3·3Zn(OH)2 distributed on the surface and ZnCl2 uniformly dispersed throughout, inhibits side reactions of corrosion and hydrogen evolution. Consequently, the batteries employing the designed electrolyte exhibited excellent performances, including a high Coulombic efficiency of 99.5% over 800 cycles at 25 °C; a near-unity Coulombic efficiency (100%) for over 4000 cycles and long cycling stability for over 5 months (16500 cycles) in a Zn//I2 battery with an accumulative capacity of 7300 mA h cm−2 at −40 °C. Even at −60 °C, the solid-state electrolyte demonstrates practical applicability in Zn‖I2/AC and Zn‖VO2 batteries. This dual salt-tuned pure aqueous electrolyte also allows the reversible operation of a pouch cell for over 10000 cycles with an accumulative capacity of 19.0 A h, indicating its promising potential for constructing safe and environmentally friendly zinc-ion batteries with broad working temperatures.
Broader contextThe practical application of aqueous zinc ion batteries is challenged by rampant side reactions of corrosion, hydrogen evolution, and zinc dendrite formation, as well as the fast decay of electrochemical performance at subzero temperatures. To address these issues, instead of introducing organic solvents that compromise the inherent advantages of zinc-ion batteries, this paper proposes a simple dual-salt strategy that demonstrates superior performance across an ultrawide temperature range (−60 °C to 25 °C). In this system, the chaotropic Zn(ClO4)2 serves as the primary salt, reconstructing the hydrogen bonds and disrupting the tetrahedral structure of water, which enables the excellent anti-freezing property of the designed electrolyte. The Zn(OAc)2 salts, possessing a strong coordinate affinity towards Zn2+, buffer the electrolyte pH, enhance cation–anion interaction, and facilitate the formation of an anion-rich solvation shell. This as-formed solvation structure suppresses water decomposition and promotes the formation of an inorganic-rich interphase. Consequently, these designed pure aqueous electrolytes demonstrate high reversibility and dendrite-free deposition across wide temperature ranges. The proposed strategy paves a way toward electrolyte design for constructing wide-temperature Zn metal batteries with high safety, low cost, and fast reaction kinetics. |
At ambient temperatures, water is stable with the predominance of a tetrahedral structure that becomes increasingly prevalent as water undergoes cooling.11 The introduction of zinc-containing salts into solutions effectively disrupts the original hydrogen bonds (HBs) and reconstructs HB interactions with water molecules.7 According to the Hofmeister series, ClO4− in Zn(ClO4)2 (ZClO) emerges as the most chaotropic ion among commonly used salts, maintaining high conductivity even in the crystal state.12,13 Consequently, ZClO-based electrolytes are promising choices for constructing AZIBs working at low temperatures attributed to the reconstructed HB network and suppressed water reactivity.7,14,15 However, under ambient conditions, the heightened water hydrolysis enhances the oxidation ability of ClO4−, aggravating anode corrosion and loose zinc deposits, further leading to battery failure. Most reported studies introduced organic solvents to solve these issues of interfacial reactions and water solidification, such as the cosolvent or deep eutectic solvent (DES).16–19 Regrettably, the introduction of organic solvents into aqueous electrolytes often comes with elevated viscosity, reduced conductivity, increased costs, and flammability, compromising the safety and environmental sustainability of aqueous electrolyte systems.20,21 Formulating pure aqueous electrolytes that can handle this significant temperature range remains a huge challenge.22
An effective method to mitigate side reactions and suppress zinc dendrites is to induce an in situ formed solid–electrolyte interphase (SEI) layer. The solvent-derived SEI composed mainly of organic compounds is deemed less favorable due to low ionic conductivity and Young's modulus.23,24 Conversely, the salt-derived inorganic-rich SEI layer demonstrates superior ion conductivity, high electrochemical stability, and high mechanical strength. Enhanced cation–anion coordination facilitates the formation of an anion-derived interphase. Herein, we innovatively design a pure aqueous electrolyte system to regulate competitive coordination between salts and water. Compared to other commonly used aqueous electrolytes for ZIBs, the designed ZClO-based electrolyte with the Zn(OAc)2 salt additive exhibits excellent electrochemical stability across wide temperatures. Both experimental and theoretical evidence shows that the OAc− with strong affinity toward Zn2+ infiltrates the primary solvation shell alongside ClO4−, displacing water molecules and forming a water-poor solvation structure of Zn(OAc)0.32(ClO4)0.89(H2O)4.790.79+, assisting the formation of a 2ZnCO3·3Zn(OH)2(Zn5(CO3)2(OH)6) rich SEI layer. Of note, compared with the only ZnCl2 containing interphase, the as-formed zinc carbonate-rich SEI featuring low solubility and fast desolvation ability effectively suppresses side reactions. Additionally, the absorption of OAc− on the zinc surface guides a compact deposition and homoepitaxial growth of zinc along the (101) plane, effectively impeding zinc dendrite growth and advancing reaction kinetics. The plating behaviors in different electrolytes are shown in Scheme 1. Consequently, batteries employing the designed electrolyte demonstrate excellent electrochemical performance, including high Coulombic efficiencies (CE) of 99.5% over 800 cycles and stable zinc plating/stripping in symmetric cells for 3000 hours at 25 °C, a high CE of 99.7% over 900 cycles at −20 °C, and a near-unity CE (100%) over 4000 cycles at −40 °C. This dual salt-derived SEI-favored pure aqueous electrolyte has low-cost, high-safety, and environmentally friendly features, paving a new path for constructing AZIBs operating under challenging conditions.
The diffusion kinetics of electrolyte particles can be analyzed by the mean square displacement and the derived diffusion coefficient. It is obvious that all H2O, Zn2+, and ClO4− particles are transported faster in the 3.0 M ZClO electrolyte than other systems at both 300 and 273 K (Fig. 1d, and Fig. S6, ESI†), which is consistent with their ionic conductivity difference (Fig. 1e). This behavior is attributed to the disrupted tetrahedral structure of water which releases more free water molecules. Meanwhile, ZClO electrolytes also show an enhanced anti-oxidation property superior to ZSO and ZnCl2 electrolytes (Fig. 1f), and comparable to Zn(OTF)2 but with lower cost (Table S1, ESI†). The affinity of these various anions towards the Zn2+ is also studied by the X-ray adsorption fine structure (XAFS) technique. The X-ray adsorption near-edge spectra (XANES) show that SO42− donates higher electrons to Zn, followed by OTF− and ClO4− (Fig. 1g). To explore whether the ClO4− can compete with water and enter the first solvation sheath of Zn2+, we conducted an FTIR test (Fig. 1h), where the representative ClO4− peak shifts from a high wavenumber of 1105 cm−1 to a lower value of 1060 cm−1 as the concentration increases, indicating a transition from free ClO4− ions to a Zn2+–ClO4− ion pair.28 MD simulations further show the transformation of hydrated Zn2+ from Zn(H2O)62+ in 1.0 M ZClO to Zn(H2O)5(ClO4)+ in 3.5 M ZClO (Fig. S7 and Table S2, ESI†), which is consistent with the R-space Fourier-transformed extended X-ray adsorption fine structure (FT-EXAFS) analysis (Fig. 1i) that shows a diminishing Zn–O radical distribution distance with increasing concentration. The participation of ClO4− ions in the solvation shell decreases the number of coordinated water and contributes to the formation of an anion-rich SEI layer, driven by anion decomposition in aqueous electrolytes. The anion-rich SEI layer is desired for regulating electron conduction and ion transport phenomena at the electrode/electrolyte interface. However, the high solubility of ZnCl2 in aqueous electrolyte leads to the dissolution of the Cl-containing SEI during the repeated cycling process.
This coordination environment of Zn2+ is quantitively elucidated by MD calculations (Fig. 2b, c and Table S2, ESI†), where hydrated zinc ions transform from Zn(H2O)5(ClO4)+ in 3.0 M ZClO to Zn(H2O)4.79(OAc)0.32(ClO4)0.890.79+ in the designed electrolyte with a few species coexisting in the system (Fig. S10, ESI†). The entry of Zn(OAc)2 in the first solvation shell is experimentally confirmed by 1H nuclear magnetic resonance (NMR) and EXAFS results. The signal of 1H originating from the –CH3 group of OAc− shifts downfield in the designed electrolyte compared to that in the pure 0.3 M Zn(OAc)2 solution, indicating fewer electrons around the hydrogen nucleus due to the competition of combined Zn2+ (Fig. 2d). The XAFS results in Fig. 2e show increased energy adsorption edges while Fig. 2f shows a decreased Zn–O bond length with the increase of OAc− additive in the ZClO electrolytes. These phenomena can be attributed to the stronger interactions between OAc− and Zn2+. Simultaneously, the wavelet-transformed (WT) EXAFS analysis reveals a greater Zn–O coordination distance in the 3 M ZClO electrolyte (Fig. 2g) compared to the 3 M ZClO + 0.3 M Zn(OAc)2 solution (Fig. 2h). Both calculation and experimental results demonstrate that the OAc− anions are entering the first solvation sheath, suppressing the water decomposition and side reactions. Furthermore, the introduction of Zn(OAc)2 can act as a pH regulator. With 0.3 M Zn(OAc)2 additive, the pH increases from 2.1 to 2.9, manifesting lowered free H+ and suppressed corrosion and HER reaction (Fig. S11, ESI†).
The effect of the competitive coordination of Zn2+–OAc− and Zn2+–H2O on the electrochemical stability of the electrolytes is studied by the HOMO and LUMO energy levels and the desolvation process. The Zn2+–H2O complex possesses the lowest LUMO energy of −3.46 eV, indicating its preference for gaining electrons producing hydrogen (Fig. 2i). With Zn(OAc)2 inclusion, the enhanced cation–anion contact pairs weaken the Zn2+–H2O interaction and result in a significantly reduced energy barrier for water stripping compared to the Zn(H2O)5(ClO4)− species (Fig. 2j). This is conducive to the desolvation process and the repelling of water from the electrode/electrolyte interface, suppressing the reduction of Zn2+–H2O. Fig. 2j and Fig. S12 (ESI†) also demonstrate that in pure ZClO electrolyte, the stripping of H2O from Zn(H2O)5(ClO4)− is kinetically favored to occur first, due to the lower energy barrier than for ClO4− stripping. This process generates Zn–ClO4−, followed by the reduction of Zn2+ and ClO4−, forming a Cl− rich SEI layer. For the designed system, the H2O is also stripped first, leaving the Zn–OAc− complex around the electrode surface. This brings a large number of OAc− around the electrode surface, facilitating water-poor environment formation and pH regulation benefiting from the OAc− buffer effects.
To obtain detailed information on the SEI layer, the cross-sectional image of the cycled zinc was intuitively observed using a focused ion beam-transmission electron microscope (FIB-TEM). The electrode cycled in 3.0 M ZClO shows an uneven surface with an SEI thickness of around 200 nm, indicating severe electrode corrosion and electrolyte decomposition. The fringes with spacing (d) of 0.27 nm, d = 0.32 nm, and d = 0.33 nm were assigned to the (100) plane of ZnO, (200) plane of ZnCl2, and (200) plane of Zn4ClO4 (OH)7, respectively (Fig. 3b). For the electrode obtained in the designed electrolyte, a dual-SEI layer with a thickness of around 20 nm was observed, featuring an amorphous outer layer and a crystalline inner layer (Fig. 3c). The ZnO and ZnCl2 components were observed in the inner layer. The outer amorphous layer belongs to the ZnCO3-rich component, which is proved later. Additionally, Fig. 3c and the TEM mapping results in Fig. S15 (ESI†) show that the zinc content above SEI and within the SEI is low, demonstrating the zinc is primarily deposited beneath the SEI layer. This behavior is beneficial for suppressing dendrite formation.
The composition of the SEI layer in the designed electrolyte system was further investigated via in-depth X-ray photoelectron spectroscopy (XPS) with Ar ion sputtering. In the C 1s spectrum of the zinc surface obtained in 3.0 M ZClO electrolyte, one apparent peak at 284.8 eV was detected which is assigned to the C–C/C–H groups.34 Meanwhile, a minor peak at 290 eV appears, attributed to CO32− groups originating from the air atmosphere (Fig. S16, ESI†). In comparison, the C 1s signal obtained in the designed electrolyte demonstrates a predominant –CO3 signal, indicative of the formation of 2ZnCO3·3Zn(OH)2. With the increasing sputtering time, the –CO3 intensity decreases but remains noticeable (Fig. 3d). This is consistent with the O 1s spectrum, where hydroxide/carbonate peaks at 530 eV are more pronounced with the OAc− containing electrolyte than in the pure ZClO system (Fig. 3e and Fig. S17, ESI†). The Cl 2p peaks located at around 199 eV and 208 eV belong to the Cl− and ClO4−, respectively. Fig. S18 (ESI†) demonstrates a high Cl-content through various depths of the SEI layer, deriving from the by-products of ZnCl2, and a moderate signal of ClO42−, possibly stemming from the by-products of Zn4ClO4(OH)7 and some electrolyte residues. In contrast, the results for the designed electrolyte display an absence of conspicuous ClO4− peaks and consistently low intensity of Cl− signal across different depths of the SEI layer, indicating an alleviated electrolyte consumption (Fig. 3f). The XPS analysis and XRD results suggest that the designed electrolyte favors the in situ formation of the Zn5(CO3)2(OH)6–ZnCl2-rich interface, where ZnCl2 distributes evenly across the various depths of the SEI layer and basic zinc carbonate displays a decreased gradient distribution from top to bottom, isolating the electrode from H+ attack. Unlike the solvent-derived, inherently unstable, and heterogeneous SEI layers, which cannot bear large volume changes, leading to a continual degradation of active material and rapid dendrite growth, those salt-derived anion-rich SEI layers enhance ionic conductivity and inhibit dendrite growth, as documented in lithium metal batteries.35,36
The possible formation process of the SEI layer in different systems is proposed. For pure ZClO systems, the severe HER reaction and the reduction of perchlorate anions lead to the formation of Zn4ClO4(OH)7 (eqn (1)) and ZnCl2 (eqn (2)) by-products, respectively. The lowest LUMO energy of ClO4− facilitates the continuous decomposition of electrolytes, and considering the high solubility of ZnCl2 in the aqueous electrolyte, this layer is not stable during cycling. For the designed system, the addition of OAc− increases electrolyte pH, promoting the continuous dissolution of CO2 (eqn (3)), which combines with OH− (leftover from the HER) and Zn2+ forming 2ZnCO3·3Zn(OH)2 on the Zn surface (eqn (4)).32,37 Compared with Zn4ClO4(OH)7–ZnCl2 components, the 2ZnCO3·3Zn(OH)2-based SEI with lower solubility and fast Zn2+ conduction, assures the long-lasting protection of the SEI layer and can isolate the electrolyte from reduction. To investigate if the CO32− formation is derived from dissolved CO2, we assembled a battery in a CO2-free atmosphere and tested the in-depth XPS of the cycled zinc (Fig. S19, ESI†). The C 1s peaks at 290 eV are quite the same as that obtained in 3 M ZClO electrolyte (Fig. S16, ESI†). Compared with the C 1s peaks obtained in Fig. 3d, the C 1s signal at 290 eV in a CO2-free atmosphere indicates significantly lowered CO32− content. The remaining CO32− may come from the slow permeation of CO2 from the environment during cycling. After 120 s sputtering, the CO32− peak almost disappears, revealing the significance of CO2 participation in forming 2ZnCO3·3Zn(OH)2.
4Zn + ClO4− + 8H2O → Zn4ClO4(OH)7 + 4H2↑ + OH− | (1) |
Zn + 2ClO4− + 8H2O + 14e− → ZnCl2 + 16OH− | (2) |
CO2 + OH− ⇌ HCO3− ⇌ CO32− + H+ | (3) |
5Zn + 2CO32− + 6OH− → 2ZnCO3 + 3Zn(OH)2 + 10e− | (4) |
Under the synergy effects of OAc− additive, the designed 3.0 M ZClO + 0.3 M Zn(OAc)2 electrolyte system allows for ultralong cycling of symmetric cells for over 3500 hours at 1.0 mA cm−2 and 1.0 mA h cm−2 at room temperature, contrasting to 100 hours in the pure ZClO electrolyte system (Fig. 3g). Besides, the battery assembled in a CO2-free environment failed after 350 hours likely due to the incomplete formation of the 2ZnCO3·3Zn(OH)2 layer in the absence of CO2 (Fig. S20, ESI†), highlighting the benefits of the 2ZnCO3·3Zn(OH)2 layer in protecting the anode. Meanwhile, a significantly lower voltage hysteresis of around 30 mV throughout the process is observed attributed to the favorable wettability of the Zn(OAc)2-based electrolyte, reducing surface energy and promoting Zn2+ diffusion towards the electrode (Fig. S21, ESI†). This stability of the designed system is also observed at both higher and lower current densities (over 2800 hours at 3.0 mA cm−2 in Fig. S22, and over 2100 hours at 0.2 mA cm−2 in Fig. S23, ESI†). The battery with the designed electrolyte also displayed excellent rate capability over a current range of 1.0–5.0 mA cm−2 compared with that cycled in pure ZClO electrolyte (Fig. S24, ESI†). The designed electrolyte system also allows for operating under more challenging conditions. With a Zn foil of 30 μm, long cycling over 550 hours and 300 hours is achieved at a depth of discharge (DOD) of 32.5% (5.0 mA h cm−2, and 5.0 mA h cm−2) and 52.0% (4.0 mA cm−2, and 8.0 mA h cm−2), respectively (Fig. S25 and S26, ESI†), indicating the zinc dendrite growth and side reaction of corrosion and the HER under ambient conditions are greatly suppressed. At −40 °C, stable cycling over 1300 hours is obtained at a DOD of 32.5%, whereas the pure 3.0 M ZClO electrolyte system fails within 100 hours (Fig. 3h). The excellent electrochemical performance strongly supports that the designed electrolyte with OAc− inclusion not only inhibits the water decomposition, alleviating the H+ attack and the subsequent HER but also regulates the zinc deposition, preventing the formation of porous flakes and dendrites.
Aside from deposition morphology, the tuned interfacial chemistry is studied with a series of electrochemical tests. Specifically, the inclusion of Zn(OAc)2, buffering electrolyte pH and suppressing water decomposition, lowered the HER potential from 0 to nearly −0.1 V vs. Zn2+/Zn (Fig. 4d). The Tafel plots manifest that the electrolyte containing the Zn(OAc)2 additive shifts the corrosion potential to a more positive value (−0.71 V vs. −0.72 V for 3 M ZClO) along with a diminished corrosion current density (3.32 mA cm−2vs. 5.13 mA cm−2 for 3 M ZClO), illustrating the lowered corrosion rate in the presence of the Zn5(CO3)2(OH)6 protection layer (Fig. S28, ESI†). The CV curves present the reversibility of different electrolyte systems (Fig. S29, ESI†). The cell with 3 M ZClO − 0.3 M Zn(OAc)2 presents overlapped CV curves while the reference one shows great fluctuations. These results suggest that the water-induced corrosion and HER reactions are effectively controlled under the assistance of OAc− additive. The activation energy, which influences the reaction kinetics, is studied by electrochemical impedance spectroscopy (EIS) (Fig. 4e and Fig. S30, ESI†). Within the temperature increase from 50 to 80 °C, the resistance of both electrodes decreases, and at any given temperature, the charge transfer resistance (Rct) of the symmetric cell employing the designed electrolyte is considerably lower than that using pure ZClO electrolyte, highlighting an improved charge transfer capability. The activation energy (Ea) for the designed electrolyte determined through the Arrhenius equation is also lower than that obtained in pure ZClO electrolyte (44.69 kJ mol−1vs. 55.53 kJ mol−1), illustrating that the in situ formed SEI layer promotes the Zn2+ desolvation process.
The mitigated side reactions at the Zn–electrolyte interface in the designed electrolyte are further reflected by the CE in Zn‖Cu cells. The cell using pure ZClO electrolyte failed in a few cycles whereas with an optimal concentration of 3 M ZClO + 0.3 M Zn(OAc)2, a high CE of 98.0% is achieved within 50 cycles and maintained at 99.5% for over 800 cycles, along with a low voltage hysteresis of 35.67 mV (Fig. 4f and Fig. S31, ESI†). In contrast, lower Zn(OAc)2 concentrations (e.g., 0.1 M) fail to achieve effective regulation while higher concentrations (e.g., 0.5 M) adversely impact battery conductivity and the desolvation process (Fig. 4i). The ionic conductivity and viscosity of the electrolyte with 0.3 M Zn(OAc)2 addition are presented in Fig. S32 (ESI†). The gradually increased high CE in the designed electrolyte system is attributed to the progressive formation of a protective SEI layer. The CE was also tested at a low current density of 0.5 mA cm−2, where the HER is more pronounced (Fig. S33, ESI†). The results show the battery with the designed electrolyte shows satisfactory performance, a high average CE of over 98.6% is obtained, along with a long cycling stability of over 1600 cycles, demonstrating the regulated zinc deposition and suppressed side reactions. In contrast, the cell using pure 3.0 M ZClO electrolyte failed in 200 cycles. Under an elevated current of 5.0 mA cm−2, an ultrastable operation is obtained for over 1500 cycles, maintaining an average CE of 99.5% (Fig. S34, ESI†). At a low temperature of −20 °C, the CE rises quickly to 99.5% in 10 cycles and remains at 99.7% for over 900 cycles, in contrast to the poor cycling stability of 150 cycles with a low CE of 97% in pure ZClO solution (Fig. S35, ESI†). More impressively, a near-unity CE (100%) over 4200 cycles is achieved at −40 °C in the designed system with a current density of 2.0 mA cm−2, while the pure ZClO system exhibits a large fluctuance in the CE and is dead within only less than 1000 cycles (Fig. 4j). These results strongly support that the water-induced side reactions of corrosion and the HER reaction are largely suppressed in the designed electrolyte.
To further investigate the interfacial electrolyte configuration in different electrolytes, molecular dynamics (MD) simulations and in situ Raman spectroscopy were conducted. In the 3 M ZClO electrolyte, the zinc surface is adsorbed by a layer of H2O molecules with a peak position at 0.4 nm and a number density of 135 N nm−3, followed by a layer of ClO4− ions at 0.41 nm with a number density of 39 N nm−3 (Fig. 4h). When 0.3 M Zn(OAc)2 is added, a new peak corresponding to OAc− ions appears, with a number density of 6 N nm−3, accompanied by a decrease in the intensity of H2O (131 N nm−3) and ClO4− (36 N nm−3) at the interface (Fig. 4i). Furthermore, compared to the pure ZClO system, the electric double layer in the designed electrolyte is significantly suppressed. The peak positions of both H2O and ClO4− shift closer to the interface, reducing to 0.25 nm, while OAc− ions exhibit an even closer adsorption position at 0.24 nm, indicating a strong affinity toward the zinc surface. Furthermore, in situ Raman spectroscopy was employed to monitor the changes in interfacial substances on the zinc anode during Zn2+ deposition in various electrolytes. The process of Zn2+ plating was studied under a constant-current density of 1 mA cm−2. The designed electrolyte exhibits a peak at 2945 cm−1, corresponding to the symmetric vibrations of the –CH3 group from OAc− (Fig. S36, ESI†). Upon discharging, the intensity of the –CH3 group gradually increases, which can be attributed to the diffusion of Zn2+ towards the cathode, bringing a large amount of OAc− to the electrode/electrolyte interface. The accumulation of OAc− during the Zn2+ plating not only excludes H2O from the surface area but also weakens the Zn–H2O interaction due to the strong binding affinity of OAc− towards Zn2+, thus suppressing the HER. The ClO4− in the designed electrolyte shows a low intensity at the open circuit potential (OCP), and the intensity gradually increases upon discharging due to the co-diffusion with Zn2+ towards the anode (Fig. 4j). Conversely, in the 3 M ZClO electrolyte, the ClO4− intensity decreases with continued discharge (Fig. 4k). This is due to the severe HER in which the H+ competes with Zn2+ gaining electrons, as reflected by the initial low CE in aqueous electrolyte. The leftover OH− and electrostatic repulsions push the ClO4− away from the electrode. The HB evolution at the cathode/electrolyte interface upon discharging was also investigated. The O–H stretching band can be deconvoluted into three types of O–H stretching vibrations: strong HBs at 3250 cm−1 (symmetric H2O), medium HBs (solvated H2O) at 3450 cm−1 and weak HBs at around 3600 cm−1. The O–H stretching band at the OCP in the designed electrolyte is low, attributing to the absorption of OAc− on the zinc surface. Upon discharging, the O–H stretching signal intensified, and the signal at 3550 cm−1 corresponding to the HBs formed between ClO4−/OAc− and H2O increases, ultimately causing the breakage of HBs between water molecules (Fig. 4l). In contrast, the HBs in the 3 M ZClO electrolyte is high at the OCP, consistent with the MD results that in 3 M ZClO electrolyte, the electrode surface is absorbed by a layer of H2O molecules. Upon discharging, the intensity at 3550 cm−1 gradually decreases, attributed to the low ClO4− level and the decomposition of water.
The enhanced reaction kinetics and suppressed side reactions were then studied by electrochemical tests. The cell deploying the designed 3.0 M ZClO + 0.3 M Zn(OAc)2 electrolyte shows higher specific capability than that using pure ZClO electrolyte at various current densities (e.g., 165 vs. 151 mA h g−1 at 0.1 A g−1) (Fig. 5f and Fig. S42, ESI†). Meanwhile, surprisingly long-term stability for over 12000 cycles at 1.0 A g−1 with an extremely low decay rate of 0.0025% per cycle is achieved, contrasting with the lower specific capacity and faster capacity drop (from 120 to 70 mA h g−1) in pure ZClO electrolyte (Fig. 5g). Full cells were also tested under more harsh conditions of a low N/P ratio of 4:1 and a lean electrolyte of only 11 μL mA−1 h−1. A high initial capacity of 120 mA h g−1 is obtained at 2.0 A g−1, with a high-capacity retention of over 82% after 2700 cycles in the designed system (Fig. 5h). Conversely, the cell with pure ZClO electrolyte experiences a substantial capacity decline after only 1200 cycles. This high capacity, long lifetime, and high accumulated capacity obtained with the designed electrolytes are very competitive among reported papers using ZClO as electrolytes6,27,29,43–45 (Fig. 5j). The self-discharge in various electrolytes was also tested, where the designed electrolyte demonstrated higher voltage retention (1.5 V vs. 1.38 V in 3 M ZClO) after 48 hours of resting, illustrating the inhibited shuttle effect of I3− and alleviated reduction of I3− with the introduction of OAc− (Fig. S43, ESI†).
XRD analyses were further performed to study the surface evolution of the cathode (Fig. 5i). The identified peaks in the XRD spectrum correspond to ZnO and 2ZnCO3·3Zn(OH)2. Additionally, a discernible signal associated with ClO4− is observed, likely originating from residual electrolyte remnants on the cathode surface. The observed formation of a composite CEI comprising ZnO and 2ZnCO3·3Zn(OH)2 has significance in mitigating undesirable reactions at the cathode–electrolyte interface, contributing to the enhanced stability of the cathode materials. These results illustrate that the OAc− serves a dual role by not only suppressing dendrite growth and side reactions at the zinc anode but also inhibiting the dissolution and decomposition of cathode materials.
Under the favorable SEI formation, the pressure-free pouch cell of I2‖AC with an electrode area of 3 × 3 cm2 also demonstrates promising performance. At a current density of 1.0 A g−1, the cell delivers a high capacity of 80 mA h g−1 at −40 °C, maintaining a high accumulative capacity of 19 A h and a high-capacity retention of 90% over an extended running life of 10000 cycles (Fig. 6d). Compared with coin cells, a bit lower capacity is obtained in pouch cells resulting from the poor contact of electrode and electrolyte. Meanwhile, the charge/discharge curves over different cycles show consistent shapes (Fig. S48, ESI†). The powder density and accumulated energy density of the Zn–I2 full cell, utilizing the designed electrolyte, are highly competitive compared to the reported electrochemical performance achieved with pouch cells17,46–51(Fig. S49, ESI†). These results underscore its considerable potential for practical applications. Even at −60 °C, three pouch cells connected in series can power an LED light (Fig. S50, ESI†). Notably, the Zn‖I2 full cells in the designed system also exhibit a rather competitive cumulative capacity across an extensive temperature range (Fig. 6e), far outperforming those of the reported aqueous ZIBs.8,14,18,22,27,29,34,43,52,53 Subsequent SEM and confocal microscope analyses were conducted on the zinc anode after 16500 cycles (Fig. 6f). The images reveal a consistently flat surface and a dense morphology of zinc deposits, contrasting with the uneven and rough surface obtained in pure ZClO electrolyte (Fig. S51, ESI†). The 2D XRD images in Fig. S52 (ESI†) also prove the (101) epitaxial electrodeposition, indicating well-regulated zinc deposition throughout the prolonged cycling of the full cell. The obtained satisfactory performance with the introduction of Zn(OAc)2 suggests that the SEI-favored electrolyte featuring excellent zinc reversibility, low price, high conductivity, and broad working temperature range, has significant promise for constructing reliable zinc-based batteries (Fig. 6g).
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4ee04803b |
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