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Achievements, challenges, and stability of layer double hydroxide and carbon nanotube hybrid electrode materials for clean and sustainable energy storage supercapacitor application: an extensive review

Priyadarshi K. Ray and Kulamani Parida *
Centre for Nano Science and Nano Technology, Institute of Technical Education and Research (ITER), Siksha ‘O’ Anusandhan Deemed to be University, Bhubaneswar-751030, Odisha, India. E-mail: kulamaniparida@soauniversity.ac.in; paridakulamani@yahoo.com

Received 31st July 2024 , Accepted 15th November 2024

First published on 28th November 2024


Abstract

Considering the massive environmental concerns due to air and water pollution, exhaustion of natural sources and global warming, awareness of environmental protection is required. In this case, a disruptive method to develop sustainable energy storage systems in the form of electrochemical energy storage (EES) devices is urgent. Supercapacitors or ultracapacitors are one the best long-standing passive electronic devices that can deliver maximum power and energy density. Accordingly, in the energy field, there has been increasing interest in their charging/discharging power, with research focusing on their cost, environmental friendliness, toxicity, portability, safety, service life, and disposal. Significant research has been conducted on layered double hydroxide (LDH) and carbon nanotube (CNT) composites for the design and fabrication of electrodes, with a focus on electrolyte operating window potential and cell temperature. The aim of this review is to highlight the extraordinary properties of supercapacitors (SCs) in terms of their physical, chemical and electrochemical performances. Importantly, this review offers insights into some of the key LDH/CNT nanocomposite SC electrodes. The fundamental storage mechanism, advantages and drawbacks of LDH/CNT composites together with their popularity, physicochemical techniques, applications, environmental conditions, challenges and future perspectives are elaborated. We hope that this review will encourage the research community and will enhance the results with comparative challenges.


1. Introduction

Severe environmental pollution, global warming, and depletion of fossil resources have raised several concerns. Moreover, the widespread usage of natural resources (fossil fuels) is a critical environmental problem because it generates pollutants in the form of greenhouse gases and dust particles during the production of energy.1–4 To date, energy storage is limited, but there is a drastic increase in the population and essential needs. Therefore, researchers have found a green energy storage solution that is safe for the environment and a practical way to store electrical energy called supercapacitors or electrochemical capacitors. These passive devices have attracted interest globally to optimize their properties and characteristics owing to their limitless usage in electric vehicles (motorcycles, buses, etc.), aircraft, UPSs, cell phones, and medical devices.5 ESSs, viz. batteries,6,7 capacitors, and supercapacitors, are critical for maintaining and storing sustainable and renewable energy sources. In addition, their conversion plays an essential role in our daily lives. Secondary batteries, capacitors, fuel cells, and supercapacitors are the foremost ESSs for utilization in terms of their two basic properties of energy density and power density. Batteries are undoubtedly superior considering their energy density, especially lithium-ion batteries (LiBs), which store energy through electrochemical intercalation reactions of ions in a slow diffusion process in solid active electrode materials.8 Generally, LiBs are composed of a graphite anode and lithium oxide-based metal as the cathode, leading to low power density (nearly 500–2000 W kg−1)9 because charge/discharge is limited by lithium-ion diffusion during phase transformation. Furthermore, LiBs have other drawbacks: low power density, short life cycle, poor electrochemical durability as well as longevity and safety concerns.10 Thus, to overcome these difficulties, SCs are considered the most accurate, soft, implantable power supplies favoring high energy required devices, as shown in the Ragone plot of energy density vs. power density in Fig. 1(a). According to this graph, SCs have high power capability and relatively large energy density11–13 in comparison with conventional dielectric capacitors,14 where energy density is a crucial parameter in the energy storage-conversion-delivery chain for an instant burst of power in these innovative storage devices.15 Moreover, SCs possess better properties of a long life cycle, wide potential window, better cycle stability, sustainability, and wide operating temperature with low cost, easy maintenance, and zero pollution than both fuel cells and capacitors16–18 and LiBs. In contrast, they have a very low energy density.19 Therefore, the research on SCs is stimulated by their unique properties. Further, SCs can be achieved by improving the active materials at the electrodes and achieving a high surface area, pore size distribution, stability, and better capacitance retention after a long charge–discharge cycle.20 Besides these properties, Strandberg-type polyoxometalate cluster-based coordination polymers containing organophosphorus as the central unit show enormous hidden potential including high electron density, controllable size, catalytic active sites, unique microstructure and excellent electronic conductivity for supercapacitor performance and practical applications in molecular electronics. Thus, SCs will play vital role in realizing economic growth, decreasing harmful emissions and greenhouse gases, and reducing the dependency on diesel fuel.
image file: d4ma00772g-f1.tif
Fig. 1 (a) Ragone plot for various energy storage devices. Reproduced with permission from ref. 5. (b) Types, electrolytes, and factors affecting the performance of supercapacitors. Reproduced with permission from ref. 21. (c) Schematic view of the charge storage in SCs. Reproduced with permission from ref. 5. (d) Classification of SCs based on their storage mechanism. Reproduced with permission from ref. 12.

Moreover, unlike conventional capacitors, SCs are not composed of dielectric material. They have three basic components including active material electrodes installed in the desired electrolyte through a mechanical separator to enhance the electrolytic ion diffusion into the electrode and prevent short circuits in solution. The “current collector” collects conducting electric current from the electrodes to power sources.22–24 Accordingly, a research prospect is to develop cutting-edge energy conversion and storage technologies based on advanced materials with distinct and extraordinary properties. Therefore, the research community has focused on finding the best active electrode materials, which will simultaneously play other roles in the fabrication of smooth and robust hybrid SCs by driving the development of materials including carbonaceous materials [carbon quantum dots, activated carbon, carbon aero-gel, graphene, CNTs, graphene oxide, and rGO], layered double hydroxides (transition metal oxide LDHs),25 and MXenes.26 Among them, single-walled carbon nanotubes (SWCNTs) and multiwalled carbon nanotubes (MWCNTs) are promising. MWCNTs are one-dimensional materials composed of several concentric layers of graphene, which possess high electrical and thermal conductivity, good mechanical strength, high specific surface area and the highest specific capacitance. Alternatively, LDHs show unique 3D hierarchical porous structural attributes, good stability, optimized conductivity and feasible and experimental features for pseudocapacitance, which are essential for high-performance supercapacitors. Accordingly, composites of these materials possess the activity of their components, which can be widely used as electrode materials for supercapacitors. Mesopores and micropores are created at the boundary between composite electrodes and the electrolyte during the electrochemical synthesis process, which strongly enhance the transport of ions/electrons for energy storage. This is because of the vast redox active sites and stability of electrodes. Secondly, MWCNTs prevent agglomeration and enhance the electrode–electrolyte accessibility. The main exciting feature to be analyzed is the development of materials having a better energy density than batteries or fuel cells without hampering their other essential properties.

In this review, we provide a detailed overview of the performance of LDH and CNT composite architecture materials for supercapacitor applications due to the growing energy demand and their environmentally friendly nature, low cost, easy manufacturing process, excellent electrochemical activity, morphology depending on their synthesis process, stability during redox reactions, capacity to change their shape and size, and wide operating temperature range. Many reviews in the literature show the efficacy in developing very stable electrode materials for potential future storage strategies, especially these composites. Additionally, the porosity of composites will increase the number of reactive sites, which will create surplus ions that may be kept at the collector current and further induce the doping or modification of different elements or compounds. As a result, the microscopic perspective of structure enables the design of novel derived composites. By using the above-mentioned helpful concepts of LDH/CNT asymmetric SCs as the most suitable properties, readers should concentrate on obtaining basic properties such as storage of maximum charges, fast charging/discharging rate, high degree of crystallinity, cycling stability, retention rate, and both high energy and power density. A bird's-eye view of LDH/CNT composites is highlighted by this thorough analysis.

To date, although many articles have been published on this topic, bridging the gap between recent progress is still required. Hence, we provide an up-to-date overview and summarize the various trends of LDH/CNT composites and their application in the SC field. This is because both LDHs and CNTs have excellent physical and chemical properties as bulk or nanocomposites.27 CNTs play a leading role in a myriad of applications including electrocatalysis, micro and nanoelectronics, and flexible energy capacity building devices, and their use in the formation of composites is due to their large surface area, good conductivity, cost-effectiveness, excellent mechanical strength, and heat tolerance.28 When they are combined with materials with high mechanical strength, accessible materials with potential for ion/charge production will be obtained, which will be ideal for the fabrication of energy storage devices.29 Therefore, this review is comprised of sections discussing the evolution of electrode materials and their composites (positive, negative, and both), fundamental of SCs and their types and factors influencing their performance, as shown in Fig. 1(b). Also, their physicochemical and thermodynamic properties, different types of synthesis and characterization, commercial applications and high-temperature stability, which is a significant operating factor for space and military applications, are discussed.20,30 Finally, we present the considerable challenges, solutions, and future scope, including benign green energy approaches, cost-effective materials, maximum output energy pulse, stability of charging/discharging, environmental concerns, and bio-degradable electrode materials, and exciting continuous innovation of high-performance LDH/CNT SCs.11,12,31 Incredibly, these composites are likely to sustain a vital energy storage research arena for the research community for many years.32–37

2. Insight into supercapacitors and their storage mechanism

Supercapacitors or ultra-capacitors have attracted significant researcher interest as energy storage devices compared to other electrical passive components such as LIBs and capacitors due to their high power density, ultrafast charging/discharging rate, reasonable retention rate, long cyclability, and the ability to fill the gap between batteries and conventional capacitors. In general, SCs are classified as capacitors and complementary with rechargeable batteries in terms of energy density and power density because of their large specific surface area and short distance between the separator and electrodes as electron transport channels. Because the electrode–electrolyte boundary is limited without other reactions contributing to the storage mechanism, the charges from the electrolyte are attracted towards the electrodes upon the application of a potential to the cell21,38 and interact at the surface of the electrode to form an electrostatic double layer (EDL),12,30,39–43 contributing to the total specific capacitance with an equivalent series resistance (ESR). This EDL is responsible for all the properties of SCs, especially their energy density, which will eventually replace LIBs or capacitors if they demonstrate 100% energy capability. Meanwhile, their storage principle and mechanism take limitless advantage of putting other devices in the backdrop of the energy storage environmental setup, and the storage capacity depends on three essential components, i.e., the electrode materials, electrolyte, and separator, as shown in Fig. 1(c). Regardless, the electrode and electrolyte solution interaction is vital to achieving a better specific capacitance, charge/delivery rate, stability, energy, and power density.44

2.1 Types of fundamental storage mechanisms in supercapacitors

The storage mechanism in SCs can broadly be divided into three types depending on the materials used as the electrodes, as illustrated in Fig. 1(d).
2.1.1 Electric double layer capacitance mechanism (EDLC). This mechanism is similar to that in conventional dielectric capacitors. The charge can be stored electrostatically at the interfacial area of the electrodes through reversible adsorption/desorption of ions at the boundary of the electrolyte and submerged stable electrochemically active electrode.40 The capacitance obtained due to double-layer charged ion separation due to polarization occurs at the border of the electrode–electrolyte. A double layer is created because of the excess or lack of charges at the electrode surface, showing the development of opposite charges for neutrality. The effective capacitance increases due to the net charge stored directly at the double layer without crossing the interface, and the generation of charge combination takes place due to the adsorption/desorption ions from solution and defects in the crystal lattice in the electrode material.12,18,45 This double layer thickness extends to a few nanometers and entirely depends on the electrolyte concentration, whereas it is independent of the ion concentration in the electrolyte, as shown in Fig. 2(a).
image file: d4ma00772g-f2.tif
Fig. 2 Schematic of (a) an EDLC, (b) pseudocapacitor and (c) hybrid SCs. Reproduced with permission from ref. 16. (d) Graph of normalized capacitance vs. pore size in an electrolyte containing TEABF4 dissolved in CAN and solvated ions in pores with different distant pore walls. Reproduced with permission from ref. 28.

The interfacial double charge mechanism was developed by Von Helmholtz in the early nineteenth century. According to theory, the opposite polarity charges form a double layer around the electrode, and the electrolyte maintains a distance equal to its atomic size and stores energy electrostatically. However, later, the Gouy–Chapman model assumed diffusion statistics at the double layer and followed the Maxwell–Boltzmann distribution law to calculate the capacitance, which is higher than that in the previous model given that the potential decreases from the interface. Combining the above-mentioned two models, Stern suggested that some ions, followed by Helmholtz's inner layer and outer compact layer, are called the Stern layer and diffusion layer, respectively. Again, the inner Helmholtz plane is very close to the electrode, and the outer Helmholtz plane is contacted with an aqueous electrolyte solution. The specific capacitance associated with EDLC can be calculated as follows:

image file: d4ma00772g-t1.tif
where ‘A’ is the surface area of the electrode, ‘ε0’ is the permittivity of free space, and d is the Debye length, which is the width of the electric double layer.

The most popular EDLC materials are graphene, carbon nanotubes, and activated carbon given that they are cost-effective, are composed of different forms of carbonaceous materials, easy to synthesize, and their optimized pore size matches the electrolyte ion size. However, this technology has less energy density, i.e., between 5 to 9 W h kg−1. Thus, researchers are focused on the development of new electrolytes and modified electrodes to ensure better activity.

2.1.2 Pseudocapacitors. The energy storage in pseudocapacitors (PCs) is due to the redox reaction of the faradaic process, which provides a fast faradaic contribution to the capacitance. The demand for a high power density and a few seconds charging time drives the construction of new novel electrode materials.46 The charge transfer occurs through the electrode and electrolyte oxidation and reduction process. Due to their redox activity, PCs are similar to batteries, but their energy storage type is electrochemically accompanied by the formation of a double-layer. Therefore, this type of capacitive electrode shows a higher energy density than EDLCs, as shown in Fig. 2(b). The nature of pseudocapacitance depends on the charge storage in the potential window. This is because the charge passes across the double layer with a capacitor value, according to the amount of charge applied and potential9,12,14,40 as follows:
C = dq)/dV).
2.1.3 Hybrid supercapacitors (HSs). Hybrid supercapacitors were developed to increase the value of both energy and power density. This is because both values will always be addressed in the above-mentioned two mechanisms, where EDLC results in a high specific power, and PC delivers the maximum energy. Therefore, the hybrid SC concept emerged to combine one fundamental property with another, as shown in Fig. 2(c). Thus, it can be formed by coupling EDLC and pseudocapacitive (PC) materials. The storage mechanism principle is generated by combining the principle of EDLC and PC. The charge stored by SCs depends upon certain factors, including specific capacitance, energy, power density, operating potential, and equivalent series resistance (ESR).12,16,40

2.2 Factors affecting the activities of supercapacitor

The working principle of SCs depends on many factors and variable parameters, resulting in milestone achievements in energy storage. For example, carbonaceous materials exhibit excellent activity due to their extraordinary properties, such as maximum surface area per unit mass, tunable crystal structure, ease and availability, and environmentally friendly nature.47 These materials are obtained directly from nature or via synthesis methods such as carbonization and chemical or physical activation. Biomass or plant waste is the best example for extracting well-saturated porous carbon materials to enhance the electrode stability, specific capacitance, rate capability, energy density, and power density. These factors depend on some electrochemical components and the intrinsic properties of the electrode, which are briefly explained in Scheme 1.
image file: d4ma00772g-s1.tif
Scheme 1 Schematic summarizing the components contributing to the overall performance of hybrid SCs.

(I) Electrode material: the electrodes are the heart in electrochemical cells, which are essential parts contributing to the performance of SCs.6 Carbon-based composites provide an excellent opportunity to search for result-oriented supercapacitive values.48,49 This is because they possess both physical and chemical activity at different kinetic temperatures and pressures. Meanwhile, carbon is the most suitable material for EDLC because of its various forms, such as nanotubes, nanofibres, nanorods, and quantum dots. The mobility of ions in carbon electrodes in the electrolyte enhance the EDLC property, which depends on the size of their pores. However, the electrostatic charge storage depends on the pore size of the electrode and its preference with the electrolyte ion size. This is why the specific surface area is considered to determine the pores in different forms of carbon.

(II) Specific surface area: the specific surface area based on the BET (Brunauer–Emmett–Teller) method is calculated using the adsorption/desorption isotherm in an N2 environment. As a result, the higher surface area of the porous electrode will increase the specific capacitance.8 However, the pore size should match the electrolytic ions for their absorption for charging/discharging, followed by the EDL process. There is an appropriate relationship between the specific surface area,50 pore structure, and volumetric specific capacitance of the electrode. An increase in specific surface area leads to an increase in pore structure but a decrease in density, resulting in a net reduction in volumetric specific capacitance. Thus, a must be achieved among pores, surface area,3 and maximum specific capacitance for CNT/LDH composite electrodes. Meanwhile, there is a theoretical linear relationship between capacitance and area.

 
image file: d4ma00772g-t2.tif(1)
where the symbols εr, ε0, A and d represent the permittivity of free space (F m−1), relative dielectric constant, surface area of the electrode (m2), and dielectric between the ions in the electrolyte and the electrode surface, respectively.

(III) Morphology of electrode material: the leading performance of SCs depends on the morphology of the electrode material. This is because it provides the size and shape of nanoscopic and microscopic materials such as nanosheets, nanoparticles, and nanorods, which determines the arrangement of groups of molecules/atoms, not only to ensure their distribution pattern to form a pore structure but also information regarding the dimensions of LDH/CNT composites with absolute accuracy. Also, the pore size of the electrode should be greater than that of the electrolytic ions because of easy reversible faradaic electrocatalytic reaction.50 The necessary synthesis is required to realize the appropriate morphology for combining electrodes to create easy and fast electron transport for generating more charge at the current collector, which enhances the capacitive value.

(IV) Pore structure: pore structure analysis is always challenging. It determines the pore size and shape,28,51 and its distribution is always an impactful parameter for the specific capacitance and creating ion transportation channels via electrolytes and electrodes for storage devices. These ions must be associated with the size of pores because the size of pores should be much more than that of ions. The movement of ions in the electrolyte solution differs from their mobilization into pores. However, some articles indicate that smaller pore sizes (<1 nm) will result in greater energy values. Also, some reported a decrease in capacitance after diminishing the size of pores by two times, as shown in Fig. 2(d). Then Cs will slightly increase on further reducing the pore size than solvated ions. Moreover, the prolonged building of pores on LDH/CNT asymmetric composites during the electrochemical reaction will enhance the fabricated electrochemical cell. Finally, Cs will increase if the number of micro/nanopores increases. Thus, the number of pores and structures are responsible for the electrochemical activity.

(V) Nano-formulations: these are well-nano-structured materials suitable for ion transportation from the electrolyte to electrical storage systems via nanoporous electrodes.41,52 They have a repeated, continuous order of lattices, and there is no structural defect, line defect, interstitial defect, or strain sustainability. Therefore, nano LDH/CNT composites affect the degree of crystallinity and for playing a tremendous role in the active electrochemical activity, leading to supercapacitors.

(VI) Mean free path: the average path traveled by ions is a crucial point in determining the charging/discharging rate.41,45,49 The short displacement of ions in the electrolyte has the least interaction time with nano-porous LDH/CNT composites to convert chemical energy into electrical energy.3 As a result, this advantage leads to supercapacitor characteristics of suitability, flexibility, and longevity on both the laboratory and commercial scales.

(VII) Choice of electrolyte: a suitable electrolyte will be inevitable to amplify the strength of SCs in terms of energy density, power density, specific capacitance, retention rate, cycle life, cycle efficiency, charge/discharge time, service life, zero self-discharge time, and preference over batteries and capacitors. The electrolytes are divided into solid and liquid states, popularly used as organic, aqueous, and ionic sub-types.6 The significant properties considered are (i) high ionic conductivity,40,44 (ii) good stability, (iii) wide voltage window, and (iv) maximum ion transport number.

(a) Organic electrolytes: these electrolytes have a broad potential window but low conductivity, and are more expensive. Therefore, they are unsuitable for commercial purposes. Another drawback of these electrolytes is their operating voltage of up to 3 V. Furthermore, they are flammable, hazardous, have a low boiling point6 and low release of energy density. Also, their operation requires an inert atmosphere due to their volatility.

(b) Aqueous electrolytes: these electrolytes offer more advantages then organic electrolytes considering their properties such as non-flammability, high ionic conductivity,40 low cost, and high rate capability, leading to a better capacitance and power density. Also, based on their pH value, they are classified into three types, including acid, base, and neutral electrolytes. This type of electrolyte is widely used because of its moderate potential window range, safety, low cost, stability, and abundant availability. However, their major drawback is the addition of antifreeze substances due to their freezing point approaching below zero degrees.6

(c) Ionic electrolytes: these ionic liquid-based electrolytes possess both organic and aqueous electrolyte characteristics with a potential range of up to 35 V. They show better conductivity, non-flammability, high thermal and chemical stability, low cost, and high rate capability, leading to a better capacitance and power density.6

Besides, polymer electrolytes are treated as the fourth most popular type due to their inherent properties such as conductivity, electrochemical stability, and corrosion resistance. However, they are not involved in side-reactions at the boundary between the electrolyte and electrodes.

3. LDH/CNT-based composites for supercapacitors

Presently, LDHs have emerged as unique materials to promote the charge capacity in a long-term process because transition-based material LDHs have distinct advantages over other electrochemical energy storage materials, such as large specific area, tunable electric and thermal conductivity, and high mechanical strength. Also, they have differently tuned structural synthesis routes and chemical compositions at a low cost. Also, carbon nanotubes (CNTs) are the most impressive, reliable, and excellent potential cylindrical materials with high electrical conductivity,46 mechanical stability, high corrosion resistance, and large surface area, making them ideal candidates for charge conduction.

3.1 Advantages of LDH/CNT composites

Layered double hydroxides and carbon nanotubes have received remarkable attention due to their extensive properties for advanced asymmetric energy storage electrodes. Herein, an electrostatic assembly of LDH/CNT resulted in an improvement in electrical conductivity, mechanical strength, and chemical reactivity, facilitation of electron transfer, specific capacitance, and subsequently massive electrochemical application. Typically, these composite materials are promising material for electrochemical tests due to their good functionality, long cycle consistency, high velocity capability, and appropriate interlayer spacing for ions, which is helpful for reversible transfer and the storage of maximum ions. Some of the features are listed pictorially in Scheme 2.
image file: d4ma00772g-s2.tif
Scheme 2 Presentation of novelty, advantages, and human-friendly LDH/CNT nanohybrids.

• LDHs composited with carbon materials show improved conductivity, high specific capacitance, larger integral area, good rate performance at low current density, flexible ion exchangeability, high crystallinity, stability, increased number of active sites and improved energy storage efficiency. Besides, these compounds are eco-friendly and sustainable combinations with excellent electronic properties, leading to new composite materials and attracting new technological interest in recent years.53 Their advantages are high electroactivity, maximum exposure of active sites, enhanced conductivity, and reduced volume change during the charge/discharge process.

• Also, composites (LDH/CNT) grown without adhesion show improved conductivity,44 reduced interface resistance, increased contact area between the active substances and electrolyte, shorter diffusion distance, improved electron transmission efficiency, and then boosted redox reactions at the boundary between the electrode and electrolyte.

Another advantage is that the resistance of these composites can be significantly reduced by forming a 3D nano-core–shell structure, which leads to electrochemical stability and high rate capability.54,55

• The multilayer structures of LDH/CNT nanocomposites consistently achieve excellent electrical conductivity, extraordinary cycle performance, and pseudo-capacitance, which are further enhanced by coupling with different nano-structured carbon species in an effective systematic investigation.56

• If the slash in the EIS plot is nearly 90°, it indicates pure capacitive behavior, greater energy density, and low diffusion resistance of ions in the nanocomposite structure, which determines the conductivity, signifying the importance of hybrid composites.42,57 Therefore, with the optimal composition, these composite structure LDH/CNT electrodes show a worthy performance. It is necessary for redox reactions to improve their electrochemical behavior and resolve the conflict between mass loading and electrochemical performance.

3.2 LDH/CNT-based symmetric/asymmetric supercapacitors

Different types of electrodes have been employed to study their properties, morphology, and applications, listed in Table 1.
Table 1 List of different LDH/CNT composite electrodes for SC application
S. no. Layered double hydroxides Merit points Ref.
1 CoAl LDH Improved electrode stability and fast ion transport 2
2 NiCo LDH Better safety, low price, and maximum specific capacitance 58–61
3 CoNiFe LDH High surface area, remarkable electrochemical performance, and better energy and power density 62 and 63
4 NiAl LDH Synergistic effect of both CNT and LDH, wide potential window, high specific capacitance 64 and 65
5 NiFe LDH Wide potential range, better cycling stability, and excellent energy and power density. 66
6 NiGa LDH Tunable crystal structure, apparent morphology, and specific area. 67
7 NiMn LDH High specific capacitance, long life span, and stability 68
8 NiV LDH Facilitate electron transport & improving cycle stability 69
9 NiCoCe LDH Marvellous retention rate, appropriate surface area, and excellent electron conductivity. 7
10 NiCoAl LDH Maximum pseudocapacitive electrode material 70


3.2.1 CoAl LDH. A noteworthy CoAl LDH/CNT structure is one of the excellent examples of an electrode material used for its electrochemical performance based on its improved conductivity, chemical stability during prolonged faradaic reaction, high surface area for increase in the number of active sites, in situ growth beyond adhesives, and enhanced kinetics of electron transmission in the electrolyte. This is because multi-wall CNTs with LDHs will show improved electrode stability and enhanced ion transport facility. Therefore, CNT/CNH carbon materials formulated with CoAl LDH@CNT/CNH produced a synergistic effect in specific capacitance than the pristine LDH.2
3.2.2 NiCo LDH. The innovative, remarkable hybrid structure of NiCo LDH/CNT supports outstanding energy generation achievements and storage for all-solid-state asymmetric SCs.58 This composite supports stable structure, electrochemical stabilization, high surface area, prevention of LDH stacking, and conductivity, which enhanced the electrochemical performance of MX–CNT–LDH when nitrogen was doped on carbon-coated CNT as a 3D core–shell structure.59 Also, both LDH and MXene in the composite promote the conductivity and capacity, which strengthens the pseudocapacitive materials.

Again, CNT/NiCo LDH nanohybrids shorten the electron and ion pathway and prevents the agglomeration of LDH when MOF-derived CNT is further developed with in situ synthesized carbon fibers. Therefore, it possessed an improved chemical structure and active sites. Also, 3D CNT networks possess a large, accessible and conductive area with LDH to produce high electrical conductivity, enabling fast electron transfer in electrolytic cells, marvelous specific capacitance with better retention, and controlled charge–discharge stability.60 Moreover, 3D-structured CNT@CoS-anchored LDH enhanced the conductivity of the electrodes and structural stability and electrochemical performance due to the synergistic effect of cobalt sulfide and hydroxide.

In addition to ternary electrode systems, the NiCo LDH@Co3S4/CNT nanocomposite showed an impressive capacity and high rate capability and conductivity compared to individual electrodes, indicating its practical usage in hybrid SCs in energy storage devices due to its core–shell structure, leading to good contact sites and synergistic effect. Alternatively, LDH/CNT pseudo-capacitor electrodes are considered advanced energy storage devices because of their outstanding records regarding specific capacitance, energy density, and surface area when lamellar hierarchical LDH nano cables are prepared on conducting CNT networks. However, it is interesting to find superior SC performances when the composite LDH/CNT/NF acted as the positive electrode and AC (activated carbon)-based carbon as the negative electrode, exhibiting better cell capacitances and electrochemical performances for high energy and power density asymmetric SCs.61

3.2.3 CoNiFe LDH. A novel ternary CoNiFe LDH was intercalated with SDS (sodium dodecyl sulphate) and CNT to improve its layer spacing and charge transfer and form a porous flower-like structure to generate more active sites, high specific capacitance, and retention rate because of the intercalation of anions, which increased the layer spacing and high charge transfer rate. Moreover, the addition of CNT or carbonaceous materials reduces the charge transfer resistance. This confirms the strategic compound formation for the successful fabrication of portable, environmentally friendly, cost-effective, and all-supported high-performance wearable SCs.62

Although trimetallic CoNiFe LDH showed restricted electrical conductivity, its composite with CNT is a mature electrode that facilitates the transfer of ions and electrons and supports high active sites, large surface area, structural tunability, and electrochemical performance. Especially, the hybrid asymmetric composite enhanced the energy and power density, long cycle life, maximum retention rate, and better capacitance capability. Fe is used for boosting the electrochemical reaction, which is better than pristine LDH.63 Thus, the output of CoNiFe LDH/CNT as a promising electrode material suggests the optimization of the electrochemical data for the fabrication of perfect hybrid SCs.

3.2.4 NiAl LDH. NiAl LDH is a unique layered structured pseudocapacitive material that always favors reversible faradaic reaction, performing the best in electrochemical activity in combination with carbon materials. However, the key factor of LDH in energy storage devices is to fabricate only well-defined nanostructures, and thus the material will enhance the electrical conductivity of symmetric/asymmetric electrodes. Also, it is one of the most preferable composites because of its easy preparation and stable structure. Although pure LDH shows some limitations in terms of electrochemical performance, conductivity, ion/electron transfer, capacitance, etc., these issues can be solved by intercalating CNT or graphene and optimizing the parameters. Given that CNTs support oxides/hydroxides, eliminating the restacking issues in LDHs improves their chemical stability, speeds up the faradaic redox reaction, and leads to an emerging material for EES and conversion devices.64

A novel ternary composite cellulose-based CNT/cellulose//NiAl LDH was formed to study its electrochemical performance with a variation in the CNT/cellulose composition ratio and enable the fabrication of a flexible SC, where cellulose was extracted from various waste sources, including grass, tissue paper, and rice straw, and modified with CNTs. The specific capacitance, impressive energy density, cycle stability, retention rate, and Ragone plot confirmed the experiment with a blue LED bulb, which glowed intensely, creating a cheaper, more efficient, and portable future electronic device.65 Together with the diverse potential of CNTs, the synergistic effect of LDH composites has been observed, making them leading candidates in the storage field due to their greater number of active sites, long cycle life, and recorded cycling stability. Alternatively, NiAl LDH embedded into 3D interconnected CNTs produces abundant redox active sites and sufficient room for buffer expansion to enable fast electron transfer, and consequently high electrical conductivity.

Thus far, these composites have shown the maximum specific capacitance and good cycle stability due to their long-range connection to avoid electron transport disruption. Given that CNTs act as a conductive path due to their interfacial contact with LDH lamellar nanosheets, cell reactions can proceed to realize charge storage at both sides of the current collector. In the case, of the ternary nanocomposite mesoporous hybrid NiAl LDH/CNT/GNS (graphene oxide sheets), it exhibited a high specific capacitance, long cycle-life, and fantastic cycle stability due to both its carbonaceous CNT materials and GNS support as a conductive substrate, as well as free-electron transmission route in the LDH interlayer.57

3.2.5 NiFe LDH. NiFe LDHs are valued candidates to form composites with CNT, rGO, and FeO at a particular temperature given that the NiFe LDH–CNT–rGO–FeO electrode prevented the stacking of layered structures and promoted quick electron/ion transmission for energy storage and more conducting channels. Also, sometimes NiFe LDH/rGO/CNF (carbon nanofibers) can act as an excellent three-electrode system for SCs rather than the LDH/CNT asymmetric composite in terms of capacitance, energy density, and cycle stability due to extensive surface modification of CNF, and therefore the enhancement in conductivity, specific surface area per unit mass and porosity, fast electron/ion transfer, and stable and tunable structure for the fabrication of EES devices.66
3.2.6 NiGa LDH. Owing to the unique structural design of NiGa LDH with porous CNTs derived from an MOF, it was used as an excellent conductive skeleton for the reduction of the electron diffusion path, stopping agglomeration, reduced volume expansion due to excessive charges and discharges, and breakthrough electrochemical performances for asymmetric SCs having high cycle stability and retention rate.67
3.2.7 NiMn LDH. Despite the large usage of LIBs and electrochemical capacitors for typical energy storage and conversion, NiMn-based LDH and CNT composites or other electrodes lag behind LIBs because of some limitations in high electric power sources. However, NiMn LDH has attracted significant attention due to its power density, long life span, capacitance retention rate, and physicochemical and electrochemical properties. Furthermore, this type of LDH ensures sufficient pseudocapacitance behavior due to its large surface area, and CNT serves as the backbone for synergistic conduction to facilitate electron transport channels, provides large space for volume expansion in the active sites, and promotes exceptional electrochemical measurement for light-weight storage equipment.68
3.2.8 NiV LDH. Given that the vanadium element supports multiple oxidation states, has high abundance, and high power density, it has been suggested as one of most suitable SC electrode materials with CNT as NiV LDH composites to realize excellent electrochemical evaluation. This reveals the extraordinary outputs of SC applications, implying their great potential for energy storage.69
3.2.9 NiCoCe LDH. Cerium (Ce3+/Ce4+) doping improves the conductivity and active site density, which tends to increase the surface area, rate properties, long cycle stability, specific capacitance, and all the electrochemical properties in NiCoCe LDH/CNT nanocomposites in comparison to LDH/CNT without Ce.7 Hence, this asymmetric hybrid SC electrode shows potential for further study and optimization of the energy storage and conversion field parameters.
3.2.10 NiCoAl LDH. Nano-structured carbon composites such as CNTs have always served as pillars of strength in the electrochemical performance of ternary NiCoAl LDH–CNT/rGO nanostructured pseudocapacitive hybrid electrode composite materials, which can be used in various energy storage devices because of breakthrough answers in capacitive performance, power density, and cycling stability.70

4. Synthesis and physico-chemical characterization of LDH/CNT-based hybrid composites

The different synthesis and characterization methods for LDH/CNT flexible composite electrodes are discussed.

4.1 Synthesis methods

Different synthesis methods are adopted to prepare composites from different alkali or transition metals with additives to form a strong, suitable, sustainable, harmless, and eco-environment rigid electrodes to produce the desired outcomes. These methods include hydrothermal, solvothermal, co-precipitation, thermal deposition, and chemical deposition. They are the most convenient, suitable, easy, and cost-effective methods for achieving high yield, producing a compound with a porous structure free from contamination and moisture and without releasing harmful gases into the atmosphere. In terms of effectiveness, these techniques can methodically guide researchers under various circumstances and with different parameters. Every synthesis method has advantages and drawbacks, as listed in Table 2.
Table 2 Classification of various synthesis techniques with their advantages and disadvantages
S. no. Synthesis technique Advantages Disadvantages
1 Hydrothermal Efficient, economical, best purity sample and good crystallinity. The equipment costs a little amount & long period results in higher energy use.
2 Solvothermal Minimal loss of nanomaterials, good crystal growth, and improves structural defect. Costly equipment and the necessity of high-temperature
3 Coprecipitation Simple, pure, and homogeneous material preparation technique The final product contains the solution of salt, while separation occurs
4 Electrodeposition Increases conductivity and durability. High cost, limited thickness, and sensitivity to electrode structure.
5 Reflux Speeds up the reaction; no loss of solvent may evaporate reaction byproducts. Superheating and cooling take too much time.
6 Chemical deposition Uniform thickness, conducting films, high purity and controllable. High-temperature requirement, high throwing power.
7 Thermal chemical vapor deposition (TCVD) Selectively more accessible method, material deposited on specific regions. High purity and easy control Stress formation and high diffusion rate


(I) Hydrothermal

The hydrothermal is a low-cost, simple, and aqueous solution used as a sample preparation technique. The material is placed in a high-temperature-pressure built muffle furnace in a closed Teflon-lined vessel for a stipulated time. It is the most facile process, especially and particularly for the synthesis of nanoparticles and their appropriate composites for application under ambient conditions in energy storage and electricity generation.71 This is the most common eco-friendly solid-state synthesis method for the preparation of LDH, which forms a good-quality crystalline phase with specific properties and controllable composition, together with control of the temperature, producing high yield, homogeneously synthesized, pure, novel nanomaterials. On average, hydrothermal synthesis is a powerful tool for developing advanced materials with tailored properties.

To improve the activity of CoAl LDH-based electrode materials for energy storage applications, Zhang et al. modified the CoAl LDH electrode material by adopting a one-step hydrothermal method to synthesize CoAl LDH/carbon-based composite integrated electrode materials including CoAl LDH/CNT, CoAl LDH/g-C3N4 and CoAl LDH/AC.2 In a typical synthesis method, CoCl2·6H2O, AlCl3·6H2O, NH4F, and urea were employed as the precursor materials in three separate beakers. Then, g-C3N4, CNT, and AC (activated carbon) were added to the beaker separately. Then, 75 mL DI water was added to the above solution and stirred for 30 min, together with pretreated nickel foam, and subsequently subjected to hydrothermal treatment at 115 °C for 14 h to obtain Ni foam-deposited CoAl LDH/g-C3N4, CoAl LDH/CNT, and CoAl LDH/AC, respectively. Moreover, the authors varied the solvent composition to study its effect on the electrochemical performance of the CoAl LDH composites. Also, the authors found that by adopting this type of hydrothermal method, the electrode material can be in situ grown on Ni foam without using adhesives, which results in improved conductivity, reduction in interface resistance, increase in the contact area between the electrode and electrolyte, enhanced electron transmission efficiency, and enhancement in the overall electrochemical performance.

The conductive modification of CoAl LDH by conductive additives such as super P, rGO, carbon nanotubes (CNT), and carbon nanohorns (CNH) was reported by Yang et al.72 to investigate its electrochemical performances. However, only the binary conductive additive of CNHs/CNTs in the form of CoAl LDH@CNT/CNHs provided significant results because of the efficient long-range electron transmission. The first step involved the preparation of CNH via DC arc discharging in liquid N2 between two graphite electrodes with different diameters, whereas rGO, CNTs, and super P were directly purchased. Alternatively, a slurry of the synthesized LDH (85 wt%), required amount of PTFE (5 wt%), and respective proportion of conductive additives (10 wt%) (super P, CNHs, CNTs, rGO, SP + rGO, SP + CNT, SP + CNH, rGO + CNT, rGO + CNH, rGO + SP, and CNT + CNH) was homogeneously mixed by adding DI water, followed by persistent magnetic stirring for a few hours. Finally, this composite slurry was coated uniformly on Ni foam for 12 h at 70 °C to obtain the CoAl LDH@CNT/CNH hybrid electrode. Herein, the construction of binary conductive additives contributes to the synergistic effects on conductivity.

Again, Yu et al.73 presented a novel composite of exfoliated positively charged CoAl LDH nanosheets and negatively charged carbon nanotubes fabricated via electrostatic attraction. Initially, cobalt chloride, aluminium chloride, and urea were dissolved in DI water and stirred for 2 h at room temperature, which was further autoclaved at 120 °C for 8 h. Then, a pink precipitate of LDH was centrifuged and washed with DI water and ethanol to obtain a mixture of carbonated, exfoliated and unexfoliated LDH. Now, the carbonation of LDH was removed by adding it to NH4Cl, NH4NO3, NaNO3, and 25 wt% aqueous solution of tetramethylammonium hydroxide, transferred to shake for 12 h. Meanwhile, the unexfoliated CoAl LDH could be removed by dispersing it in formamide, followed by shaking it at 160 rpm for 2 d. Now, the conductive additive CNTs were modified by ultrasonication for 30 min, and subsequently refluxed in 9 M HNO3 at 100 °C for 12 h. Then, the mixture was vacuum filtered, washed, and dried, and the oxidized CNTs were poured into 4 M NaOH aqueous solution under N2 at 80 °C for 8 h. Now, this slurry was filtered, washed, and dried at 60 °C for 24 h and adjusted to neutral after treatment with an aqueous solution of NaOH. Finally, CoAl LDH nanosheets and modified CNTs were intercalated by adding the required amount of both to formamide, which was subjected to shaking at 160 rpm for 2 d to prepare the CoAl LDH–CNT composite with chemical stability and enhanced electrochemical performance.

A 3D core–shell structure of N-doped CNT/CoNi LDH was developed via in situ growth by Liu et al. for the fabrication of solid-state asymmetric SCs, as shown in Fig. 3(a).58 In general, this research group tried to prepare N-doped CNT by heating polyaniline-coated CNT composites at 800 °C for 2 h in the presence of N2. Then, CoNi LDH embedded on N-CNT from the raw materials of nickel nitrate, cobalt nitrate, and methenamine were added to the N-CNT dispersion in 1[thin space (1/6-em)]:[thin space (1/6-em)]1 ethanol and DI water and sonicated for 20 min. After that, the resultant was heated at 80 °C for 8 h, followed by filtration and freeze-drying to obtain the N-CNT@CoxNi LDH pristine capacitive electrode, which possessed a high specific surface area, stable structure, excellent specific capacitance, and good electrochemical stabilization. Again, another self-sustaining electrode, CoNi LDH, was built on a substrate of MXene and MWCNT by Ma et al. following a one-step hydrothermal process. In the first approach, MXene few-layer nanosheets were prepared using a certain amount of LiF dispersion in HCl solution, as shown in Fig. 3(b).59 Then, Ti3AlC2 was slowly added and stirred at 40 °C for 48 h. Subsequently, the product was washed, centrifuged, and ultrasonicated to convert it from multilayer to few-layer MXene. Then, further nanosheets could be recovered after freeze-drying. Alternatively, in the case of the MXene–CNT–LDH composite, a homogeneous mixture of a few layers of MXene and MWCNT was dissolved in DI water and ethylene glycol, which was further stirred via ultrasonication and named solution ‘A.’ Now, Co(NO3)2·6H2O, Ni(NO3)2·6H2O, and hexamethylenetetramine were added to the above-mentioned solution with continuous stirring as solution ‘B.’ Solution ‘B’ and cleaned NF were subjected to hydrothermal treatment at 180 °C, followed by washing and drying to get highly conducting, excellent electrochemical stability, and high energy density, furnishing promising electrodes.


image file: d4ma00772g-f3.tif
Fig. 3 (a) Process for the preparation of N-CNT@CoxNi LDH. Reprinted with permission from ref. 58. (b) Schematic of the synthesis of MXenes–CNT–LDH. Reproduced with permission from ref. 59.

Another study was reported by Ding et al.62 about the intercalation of sodium dodecyl sulfate (SDS) with hierarchical CoNiFe LDH with different carbonaceous materials including carbon black (CB), carbon nanotubes (CNTs), and carbon nanofibers (CNFs), which were denoted as CoNiFe (SDS) LDH/CB, CoNiFe (SDS) LDH/CNT, and CoNiFe (SDS) LDH/CNF, respectively. In the first step, CNTs and CNFs were functionalized by ultrasonic dispersion in HNO3 and refluxed at 100 °C for 12 h, as shown in Fig. 4(a). The novel composites were fabricated using the precursors of NiCl2·6H2O, FeCl3·9H2O, CoCl2·6H2O, CB (CNT & CNF), and NH4F dissolved in ultrapure water. The mixture was heated immediately at 160 °C for 12 h after adding SDS to obtain a CoNiFe (SDS) LDH/CB highly stable effective electrode for asymmetric SCs in a one-step hydrothermal process. Similarly, CoNiFe (SDS) LDH/CNT and CoNiFe (SDS) LDH/CNF were manufactured with the addition of CNT and CNF, respectively, in varying concentrations of SDS.


image file: d4ma00772g-f4.tif
Fig. 4 (a) Schematic representation of the synthesis of the CoNiFe (SDS) LDH/CNT composite. Reproduced with permission from ref. 62. (b) Representation of the process for the synthesis of CoNiFe LDH/CNT. Reproduced with permission from ref. 63. (c) Schematic of the NiAl LDH/CNT cathodic composite. Reproduced with permission from ref. 65.

Moreover, a self-supported nanocomposite ternary LDH/CNT (CoNiFe LDH/CNT) electrode was first prepared by Wang et al.63via a one-step hydrothermal process, which possessed a high specific surface area, enhanced electrochemical performance, and outstanding conductivity for asymmetric SC. The steps involved in the preparation of carboxylated CNT from pristine CNT were dispersion in concentrated HNO3 under ultrasonication and refluxing at 100 °C for 12 h. The next step was the preparation of the LDH/CNT integrated composite from the raw materials of CoCl2·6H2O, NiCl2·6H2O, FeCl3·6H2O, C6H5Na3O7, and urea dissolved in a carboxylated CNT dispersion. Then, the mixture was subjected to hydrothermal treatment at 150 °C for 48 h, followed by rinsing and drying at 80 °C as a low-cost, eco-friendly, easy process to obtain the high mechanical strength CoNiFe LDH/CNT hybrid electrode, as shown in Fig. 4(b).

Again, another fabulous article about the extraction of nanocellulose from waste material combined with CNT and NiAl LDH was reported by Acharya et al.,65 showing that cellulose–CNT–LDH is a cheaper cathode with high energy and power density for application in commercial SC devices. The first step involved the extraction of nanocellulose from different waste materials. Secondly, Ni(NO3)2·6H2O, Al(NO3)2·9H2O, and urea were dissolved in DI water, stirred and subjected to treatment in an autoclave vessel at 120 °C for 12 h, followed by rinsing with water and ethanol and drying to procure a new pseudocapacitive NiAl LDH, shown in Fig. 4(c). Here, for the fabrication of nanocellulose CNT–LDH composites, Ni(NO3)2·6H2O, Al(NO3)2·9H2O, and urea were employed as the precursors and to a homogeneous mixture of a fixed ratio of cellulose[thin space (1/6-em)]:[thin space (1/6-em)]CNT in water. Then, the solution was subjected to hydrothermal treatment at 120 °C for 12 h. The product was rinsed with water and alcohol several times to obtain a neutral biomass-derived composite as an effective SC electrode for renewable and sustainable energy applications.

An NiAl LDH/CNT nanocomposite was prepared by Bai et al.74via a facile one-step precipitation process. This procedure involved the conversion of pristine CNT to acid-treated CNT under reflux at 100 °C for 12 h. Then, nickel nitrate, aluminum nitrate, and urea were added to the suspension of CNT in DI water with constant stirring and subjected to hydrothermal at 100 °C for 24 h, followed by filtration and vacuum drying to acquire resultant formulations, achieving and excellent specific capacitance, long cycle life and good capacitance retention rate.

In the study reported by Wang et al.,64 they supported the growth of NiAl LDH nanoflakes on CNT via the hydrothermal approach to form a 3D core–shell structure. SiO2 and AlOOH were employed to functionalize the CNTs to form a CNT/SiO2/AlOOH (CSA) composite. In a typical process, CNT and CTAB (cetyltrimethylammonium bromide) were added to an aqueous solution of H2O and ethanol under continuous stirring. Then, NaOH and TEOS (tetraethyl orthosilicate) were added dropwise with vigorous stirring to form a black precipitate and filtered, rinsed, and dehydrated to get silica-modified CNT. Subsequently, the SiO2-modified CNT was dispersed in AlOOH solution for 3 h. Finally, the product was centrifuged and washed with DI water and ethanol to obtain the CNT/SiO2/AlOOH composite. In addition, a small quantity of Ni(NO3)2 aqueous solution was added dropwise into a dispersion of the CSA composite in DI water with constant stirring. Then, the mixture was transferred to an autoclave and heated at 100 °C for 6 h, subjected to centrifugation, followed by rinsing with DI water and ethanol several times for the arrangement of LDH on the CNT surface to obtain NiAl LDH/CNT for potential application in energy storage devices.

A novel NiFe LDH composite with carbonaceous materials was intensely studied by Wang et al.75 for asymmetric supercapacitors, showing great potential for commercial energy storage applications. They constructed NiFe LDH/CNF, NiFe LDH/CNT, NiFe LDH/rGO, and NiFe LDH/rGO/CNF via a single-step hydrothermal approach and studied their electrochemical properties in three- and two-electrode systems. The authors assumed the in situ growth of the LDH composite considering the addition of Ni(NO3)2·6H2O, Fe(NO3)3·9H2O to DI water containing CNF, CNT, and GO under ultrasonication with different mass ratios of GO and CNF mixture forming a homogeneous slurry. Then, the above-mentioned mixture was subjected to hydrothermal reaction at 150 °C for 48 h. The final pure carbon composites were collected after vacuum filtration, washed with DI water and alcohol, and dried overnight.

Again, Dinari et al.7 reported the preparation of Ce-doped NiCo LDH/CNT nanocomposite electrodes to obtain the best electrochemical properties for energy conversion and storage applications for high-performance SCs. Firstly, cobalt nitrate nonahydrate, cerium nitrate hexahydrate, nickel nitrate, and ammonium fluoride were added to CNTs and dispersed in ultra-pure water under stirring for 30 min. Then, another solution of NaOH and K2CO3 was added dropwise to the above-mentioned mixture and stirred for 6 h. Ultimately, Ce–NiCo–LDH/CNT was obtained after centrifugation, washing with DI water and ethanol, and vacuum drying.

An MOF-derived LDH composite was designed by Huang et al.60 to realize competitively enhanced energy and power density, electrochemical stability, and crystallinity for hybrid SC devices. In the first step, a solution of Co(NO3)2·6H2O and NiCl2·6H2O in DMF was added dropwise to a solution of CNTs in DMF containing PTA under stirring and subjected to treatment in an autoclave at 120 °C for 16 h. Then, the product was rinsed with ethanol and dried to obtain CNT/NiCo MOF. Alternatively, NiCo LDH/CNT developed from CNT/NiCo MOF was dispersed in KOH solution under stirring for 5 h, followed by centrifugation, washing in DI water and ethanol, and drying at 60 °C.

(II) Coprecipitation process

This method is unique, eco-friendly, cost-effective, and convenient for investigating nanomaterials. Also, it is a sub-class of the precipitation method, which is carried out when the precipitates of a soluble substance are formed under specific conditions. Generally, in a colloidal suspension, when substances reach supersaturation, nucleation takes place and growth occurs via the diffusion of suspended nanoparticles. The size, crystal structure, and morphology76 of NPs can be controlled by slowing down the nucleation, ion concentration, and pH of the solution during growth. The fundamental characteristics are as follows:

• Nucleation plays the leading role for control the size.

• The products are insoluble species.

• The other factors affecting the size, morphology, and properties77 are aggregation and Ostwald ripening.

Overall, this cost-effective process leads to the formation of scalable homogeneous mixtures with controlled compositions and particle sizes to produce nanoparticles, which are crucial for consistent performances in applications.

Employing the coprecipitation method, the unique synthesis of NiAl LDH/CNT was performed by Luo et al.78 for the large-scale and environmentally friendly preparation of electrode materials for high-performance SCs. Meanwhile, the precursor mixtures of Ni(NO3)2·6H2O and Al(NO3)3·9H2O in DI water were mixed in a complete dispersion medium of carboxyl CNT in DI water under stirring. Then, an alkaline solution of Na2CO3 and NaOH was added dropwise into the above-mentioned solution and stirred continuously until the pH reached 10.5. Then, the solution was heated at 60 °C for 12 h, and filtration, rinsing, and drying were performed to collect the proposed NiAl LDH/CNT composite, exhibited a synergistic effect towards high-performance energy conversion and storage devices.

In an attempt by Yue et al.,79 they expressed their view on synthesizing NiCo-layered double hydroxide and CNT@CoS hollow nanocages to produce better SC activity. Initially, the CNT/CoS precursor was derived when a small amount of carboxylated MWCNT and Co(NO3)2·6H2O were added to methanol with stirring, followed by the addition of 2-methylimidazole to the solution to construct CNT/ZIF-67. Then, the precursor was formed after the formation of a solid precipitate with the addition of thioacetamide and aged at 80 °C for 1.5 h, accompanied by vacuum drying for a long period. After that, a suitable amount of Ni(NO3)·6H2O dissolved in ethanol was further added to the suspension of CNT@CoS in ethanol and left for observation for 3 h. The formulation of CNT@CoS/NiCo LDH was confirmed after the centrifuged product was dried.

Another approach for the comparative study of carbon composites with NiMn layered double hydroxide (LDH/rGO, LDH/CB, LDH/CNT, and LDH/CNT/rGO) grafted by the coprecipitation method was deeply studied by Li et al.80 Initially, carbonaceous materials such as CB and CNT were pretreated with K2S2O8 before integration with LDH and GO via the Hummers’ method. The coprecipitation approach was employed to prepare the composite from a homogeneous Ni(NO3)2 and Mn(NO3)2 suspension dispersed in DI water with CB and continuous magnetic stirring. Then, ammonia was added under mild conditions, followed by stirring. The new formulations were converted to NiMn LDH/CB after the addition of ammonia to the above-mentioned mixture at room temperature and washing and drying at 80 °C. Similarly, other composites were fabricated, replacing CNT, rGO, and a mixture of CNT[thin space (1/6-em)]:[thin space (1/6-em)]rGO (1[thin space (1/6-em)]:[thin space (1/6-em)]1) and designed as LDH/CNT, LDH/rGO, and LDH/CNT/rGO, respectively. A super architecture of NiMn LDH/CNT hierarchical structure was invented by Zhao et al.68 for flexible and portable electronic devices. Herein, the surface modification of CNTs was performed by refluxing in HNO3 at 120 °C for 5 h, followed by washing with DI water. Then, the composite was prepared by the typical procedure involving the dispersion of treated-CNT in a salt solution of Ni(NO3)2·6H2O and Mn(NO3)2·4H2O, followed by the addition of NaOH and Na2CO3 dropwise to the above-mentioned mixture under stirring for 12 h. The product was obtained after drying at room temperature for the growth of the LDH nanosheet matrix on the CNT surface.

(III) Reflux condenser system

The process of heating for a certain duration at a constant temperature in a chemical reaction that involves condensed vapor at the top cooling part of a condenser is known as reflux heating. This process is employed for synthesizing nanoparticles, nanocomposites, nanosheets, and nanorods in a simple,81 cost-effective, lower energy requirement, no loss of solvent, and eco-friendly way.82 Besides, the size, morphology, and structure of the product can be tuned by changing parameters such as the reaction time, temperature, and mass concentration in solution, which has attracted significant attention. In addition, this process supports efficient reaction, purified sample, controlled temperature, safety during exothermic reactions, and also prevents the loss of the solvents and reactants. Consequently, all these characteristics lead to better activity.

Li et al.83 investigated the performance of nickel aluminum LDH and CNT for SC and asymmetric hybrid capacitor applications. In the first step, pristine CNT was changed into modified CNT by refluxing with HNO3 at 120 °C for 6 h, and subsequently filtered, washed, and dried to produce negatively charged CNT. Secondly, AlOOH solution was prepared from γ-Al2O3via a hydrolysis-reflux combined method and CNT suspended in DI water mixed with the AlOOH solution to form AlOOH in the CNT backbone. Then, the solution was refluxed at 100 °C, followed by filtration and washing to obtain the AlOOH/CNT composite. Again, it converted into Al2O3/CNT by aging at 700 °C in N2 for 1 h. The final composite was obtained from a dispersion of Al2O3/CNT powder in water followed by the addition of Ni(NO3)2·6H2O and 50 mL NH4NO3. An aqueous ammonia solution was added dropwise to the above-mentioned solution to maintain pH = 7. Then, it was refluxed in a microwave reactor for 2 h and filtrated, rinsed, and dried at 70 °C.

A practical and emerging battery-type ternary nanocomposite electrode CNT/Co3S4@NiCo LDH was developed by Wei et al.,61 suggesting its superior electrochemical performance for employment in the energy storage field. Step I involved the preparation of cubic ZIF-67 by the addition of Co(NO3)2·6H2O and 2-MIM in an aqueous CTAB solution under vigorous stirring. Then, the product was centrifuged, washed, and vacuum-dried. Step II involved the synthesis of hollow and cubic Co3S4. Here, thioacetamide and ZIF-67 were dispersed in ethanol under sonication, and solvothermal treatment was performed at 120 °C for 4 h to produce hollow and cubic Co3S4 after centrifugation, which was rinsed with alcohol and subjected to vacuum drying. The next step was carried out to obtain a hollow, cubic and core–shell structure of Co3S4@NiCo LDH from Co(NO3)2·6H2O and Ni(NO3)2·6H2O, which were added to a dispersion of polyvinylpyrrolidone-functionalized Co3S4 in ethanol, followed by the addition of hexamethylenetetramine and trisodium citrate dissolved in the above-mentioned solution with stirring and placed in a refluxing oil bath for 2 h with vigorous stirring for the in situ growth of Co3S4@NiCo LDH. This was followed by centrifugation, ethanol rinsing and drying at 70 °C. Finally, NiCo LDH@Co3S4/CNT was harvested from different mass ratios of CNT and Co3S4@NiCo LDH dispersed in a mixture of H2O and ethanol with stirring, followed by centrifugation, washing with ethanol, and drying at 70 °C for 12 h.

In the article by Yu et al.,72 they described the synthesis of transition metal-based ternary NiCoAl LDH combined with various carbon nanohybrid materials as potential pseudocapacitor electrode materials. Firstly, CNTs were modified by acid oxidation by dispersing them in DI water under ultrasonication for 30 min, and GO was manufactured using the modified Hummers’ method. Also, NiCl2·6H2O, CoCl2·6H2O, AlCl3·6H2O, and urea were mentioned as raw samples for the preparation of the ternary composite LDH. Henceforth, they were dispersed in DI water under ultrasonication containing individual specified carbon materials including CB, CNT, GO, or CNT/GO. Then, a desired amount of solution was refluxed at 180 °C with continuous magnetic stirring for 48 h, followed by filtration, rinsing with alcohol, and drying at 80 °C in the air for 12 h to create new pure LDH/CB, LDH/CNT, LDH/rGO, NiCoAl LDH/CNT nanohybrid composites, respectively.

The importance of the NiV LDH/CNT composite manufactured by Tu et al.69 in a modified and facile single-step reflux method for asymmetric SC energy storage devices was demonstrated. The straightforward reflux approach needed the precursors of NiCl2·6H2O, VCl3, and urea, which were dissolved in water, followed by the introduction of CNT dispersed in H2O under sonication with vigorous stirring for 4 h. Then, the solution was transferred to a reflux system and heated at 105 °C for 24 h to obtain the NiV LDH/CNT hierarchical composition. Meanwhile, LDH/CNT and activated carbon inks were prepared in the protocol following the insertion of the LDH composite and acetylene black by the diffusion of PTFE in H2O and ethanol under continuous stirring until a homogeneous ink was formed.

(IV) Electrochemical deposition method

Electrochemical deposition or electrodeposition is a powerful, versatile, superficial, and established anticorrosion deposition technology,84 spanning a range of nanocoatings to some millimeter-thick coating via redox reaction, which can be used as thermoelectric thin films with a uniform coating of metal oxides on a substrate by connecting an electric current in an electrochemical cell.85,86 This ion/electron bottom-up nano-electrochemical deposition approach is also employed for the preparation of nanomaterials, nanowires, nanorods, and nanotubes, and also a convention for surface modification via surface charge, conductivity, and broad functional groups. In particular, it has gained more popularity due to its wide range of applications in laboratory research, the electroplating industry, decoration, protection of domestic applications, manufacturing of dies and molds, etc. Electrodeposition allows precise control of the thickness of the deposited layer with high purity and quality, enabling the creation of uniform coatings tailored to specific applications, in situ modification, incorporation of dopants, and cost-effective environmental support.

A fiber-shaped SC of NiAl LDH hierarchical electrode was developed on 3D CNT for practical and potential applications in energy storage devices through electrochemical deposition by Zhang et al.87 Initially, a CNT dispersion was prepared using a suspension of sodium cholate and MWCNT in DI water under stirring at 80 °C, and then ground for 30 min. The carbon fiber (CF)@CNT composite was developed through the immersion of modified CF in a CNT dispersion for an impregnation time of 45 s and dried at 70 °C, resulting in CF@CNT. Then, an electrolyte containing 0.09 M Ni(NO3)·6H2O, 0.03 M Al(NO3)3·9H2O, and 0.45 M KNO3 was deposited on CNT CF@layer at the cathodic potential of −1.0 V with varying deposition times, which was successfully represented as NiAl LDH/CNT@CF as the positive electrode and tremella-derived activated carbon with CF as the anode to fix the novel LDH/3D CNT nanocomposite.

In a study, the rGO–FeO–CNT–NiFe LDH electrode was adopted as the anode and AC-NiO as the cathode by Hsiao et al.,66 revealing the electrochemical preparation of a composite via a hydrothermal, CVD, and electrodeposition process. The synthesis of the GO solution was carried out using a modified Hummers’ method. The rGO–FeOOH combination was synthesized from oyster shell powder and iron sulfate powder added to GO solution and subjected to a hydrothermal process at 180 °C for 12 h, and subsequently freeze-drying. Then, CNT was deposited on rGO–FeOOH via chemical vapor deposition and transferred to a tube furnace. FeOOH decomposed into Fe2O3 and further reduced to FeO under acetylene gas flow. It also acted as a catalyst for the growth of CNT on rGO–FeO at different temperatures. Then, rGO–FeO–CNT was converted into electrodes under heating at varying temperatures in a slurry of polyvinylidene fluoride, rGO–FeO–CNT, and carbon black and dried at 120 °C for 12 h to provide the maximum surface area for redox activity.

NiFe LDH was constructed from a dispersion of its precursors of 0.15 M Ni(NO3)2·6H2O and 0.15 M Fe(SO4)2·7H2O in DI water. Then, NiFe LDH was electrolytically deposited on rGO–FeO–CNT-700 (where 700 °C represents the CVD temperature) at the potential of −1.0 V employing rGO–FeO–CNT-700, Ag/AgCl, and Pt wire as the working, reference, and counter electrodes, respectively, showing that rGO–FeO–CNT-700–NiFe LDH exhibited a synergistic effect in energy capacity.

Again, Zhao et al.88 explored the development of high-performance NiCo LDH on mono-dispersed CNT coaxial layer on a carbon fiber substrate as the cathode and tremella-derived activated carbon as the anode material, which exhibited excellent electrochemical properties for application in both flexible and asymmetric SCs. The merit of this synthesis is the completely eco-friendly electrodeposition method. The precursors were 0.04 M Ni(NO3)2·6H2O and 0.06 M Co(NO3)2·6H2O solutions, which were electrodeposited on a CNT layer at a cathodic potential of −1.0 V for a varying deposition times, resulting the formation of NiCo LDH. Previously cleaned CFs dispersed in CNT were electrodeposited with LDH several times to explore optimized [NiCo LDH/CNT]@CF different-layered electrodes. Then, the anode material of tremella-derived activated carbon on CF was prepared using a tremella precursor and KNO3 by mixing well and heating at 700 °C, 800 °C, and 900 °C for 2 h. Subsequently, this AC was washed in HCl and H2O, denoted as TDC, and mixed with carbon fiber and PVDF in N-mehyl-2-pyrrolidone to form a slurry and further coated on CF to form the TDC@CF composite.

Also, Zhu et al.89 described the preparation of a core–shell nanotube architecture of NiCo LDH@CNT on CFs via hydrothermal treatment and electrodeposition for application in energy storage and conversion devices. In this approach, the authors showed the preparation of ZnO nanorods on the surface of CF via a hydrothermal approach and porous interface layered with ion exchange CNTs was derived from ZIF-8 and grown on carbon fiber via hydrothermal treatment at 300 °C, resulting in a shorter electron pathway and ion diffusion route. Then, the composite of LDH/CNT was manufactured from raw materials of nickel nitrate hexahydrate and cobalt chloride hexahydrate dispersed in water, and for electrochemical deposition, CF with hollow CNT, calomel electrode, and Pt plate acted as the working electrode, reference, and counter electrode, respectively. Then, CF@CNT was deposited at the cathodic potential of −1 V for different deposition times to obtain the NiCo LDH@CNT pristine electrode, which was further rinsed and dried.

The hierarchical NiGa LDH grown on in situ CNT was effectively employed to fabricated high-performance SC electrodes, as discussed by Li et al.67 through four chemical synthesis routes. The preparation of NiGa LDH/CNT/carbon cloth (CC) involved four steps. Initially, FeOOH/CC was derived by soaking CC in ferric nitrate and sodium sulfate dispersion in water. Then, it was aged in a Teflon-lined autoclave at 120 °C for hydrothermal treatment, followed by washing with DI water and drying. Then, Fe-MOF/FeOOH/CC was prepared through coprecipitation by adding 2-methylimidazole and FeOOH/CC in methyl alcohol. Next, Fe-MOF/FeOOH/CC was heated at high temperature under Ar, and the product was immersed in HCl solution, followed by rinsing with water many times to fabricate hollow CNT/CC via carbonization. Finally, the unique design of the asymmetric SC electrode NiGa LDH/CNT/CC was obtained using precursors of a hydrated compound of both nickel nitrate and gallium nitrate dispersed in water for electrodeposition at a deposition voltage of −1.0 V in a range of deposition times, where CNT@CC was assembled as the working electrode, a saturated calomel electrode was used as the reference electrode and Pt as the counter electrode (Fig. 5).


image file: d4ma00772g-f5.tif
Fig. 5 (a) The NiMn LDH/CNT composite electrode synthesis method. Reproduced with permission from ref. 68. (b) Schematic representation of the NiAl LDH/CNT composite. Reproduced with permission from ref. 83. (c) Illustration of the preparation of NiGa LDH/CC. Reproduced with permission from ref. 67.

(V) Chemical deposition

This type of deposition involves a reaction in which vapors or gases are deposited on a solid substrate by a current flow into a liquid/electrolyte containing dispersed charged particles. Therefore, it has more advantages than chemical reactions. The resulting solid material may be formed as uniformly coated thin films and single crystals and its thickness controlled to the atomic or molecular level, with high purity, nanostructured blend films, or nanoparticles, and this method is environmentally friendly.90,91 A wide range of physical, chemical, and tribological properties can be studied by varying the substrate, substrate temperature, liquid composition, and purging gas. This process is more economical than other processes given that no high temperature or pressure is required for this pioneering synthesis.92 This method is broadly divided into chemical vapor deposition and chemical bath deposition.

The design of high energy density, high surface area, and excellent electrochemical performance NiCo LDH nanoflakes directly grown on CNT through a simple chemical deposition method was studied by Chen et al.93 to produce a low-cost performance pseudo-SC. Specifically, a piece of CNT was immersed in a solution of NiCl2 and CoCl2 in water with a total concentration of 1 M, followed by the dropwise addition of ammonia until the pH became 9. After mixing for 3 h, the sample was rinsed with water and ethanol and dried for 48 h, generating a nanoflake structure of NiCo layered double hydroxide on carbon nanotube with electrochemical stability.

(VI) Solvothermal process

This type of synthesis of nanomaterials is performed in a nonaqueous solution at elevated temperature and pressure. The materials are transferred to Teflon-lined autoclave vessels above their boiling point to explore sanitary, moisture, and contaminant-free, as well as free from structural and chemical defects to achieve an appropriate degree of crystallinity, pore size, shape, and crystal morphology.94 This process is used to prepare various NPs, including single crystals, thin films, 1D wires, 2D nanorods, and 3D spheres, owing to its many advantages such as easy, green, cost-effective, fast synthesis of crystalline structures and stable materials, with low power utilization. Therefore, this novel approach plays a significant role in diverse of research fields ranging from biomedical applications, sensors, photocatalysis, electrocatalysis, and crystal growth to energy storage and its conversion.95

The synthesis of a three-dimensional flower-like architecture of NiAl LDH/CNT combined with reduced graphene oxide sheets (GNS) via a single-step ethanol solvothermal process was demonstrated by Yang et al.57 The superficial electrode was composed of raw materials of Ni(NO3)2·6H2O, Al(NO3)·9H2O, and urea dissolved in ethanol with continuous magnetic stirring and further transferred to an autoclave at 140 °C. Then, the sample was washed with water and alcohol and dried after cooling to obtain the host NiAl LDH. Then, a mixture of Ni(NO3)2, Al(NO)3, and urea was poured into a dispersion of a specific amount of GNS, which was prepared from GO and CNT in ethanol with continuous stirring through a solvothermal approach at 140 °C to establish the new ternary nanocomposite NiAl LDH/CNT/GNS by controlling the ratio of GNS and CNT.

(VII) Thermal chemical vapour deposition (TCVD)

TCVD is a sub-technique that belongs to the chemical vapor deposition family in which atoms or molecules in gaseous form coat a solid thin film through the excitation of thermal energy. The gases are decomposed into atoms or molecules at high temperatures and coated on the surface of the high-temperature substrate. The uniqueness of this process is that it is a simple, environmentally friendly, and single-step process for designing CNTs, graphene, deposition of carbides, nitrides, and borides on respective electrodes, and multilayer films can be produced by changing the reactant gases.96,97

A 3D core shell of NiCo LDH was combined with CNT and nickel foam as the positive electrode and activated polyaniline-derived carbon (APDC) was employed as the negative electrode in the study by Li et al.98 for the fabrication of advanced asymmetric SCs. The first step involved the preparation of APDC from PANI (polyaniline)-derived carbon, which was heated at 700 °C for 1 h, followed by heating in an aqueous KOH solution.

In the next step, a CNT layer was grown on cleaned nickel foam (NF) through a thermal chemical vapor deposition process by passing Ag gas into the furnace at 600 °C, and subsequently cooling. Then, the electrolyte solution containing 0.1 M Ni(NO3)2, 0.2 M Co(NO3)2, and 0.75 M NaNO3 was electrodeposited at the cathodic potential of −0.7 V on an electrochemical workstation to deliver the NiCo LDH@CNT/NF conductive electrode after washing with DI water and drying.

4.2 Physico-chemical techniques

Several techniques have been employed to confirm the formation of materials, including phase identification, surface topography, and electrochemical studies, as noted in Table 3, together with supporting information and the scientific tools used.
Table 3 List of experimental characterization techniques used for the synthesis of SC electrodes
S. no. Name of tool Type Supporting information Ref.
1 X-Ray diffractometer Analytical instrument Lattice and crystal structure 2, 70, 75 and 87
2 Electron microscope Imaging tool Surface morphology including pore size and shape 62, 63, 72 and 87
3 Transmission electron microscopy Imaging tool Inner shell surface structure 62, 75 and 87
4 Fourier transform infrared spectrometer (FTIR) Analytical instrument Chemical bond and functional group 7, 62 and 70
5 Raman spectrometer Analytical instrument Chemical composition 7, 57 and 66
6 X-Ray photoelectron spectrometer (XPS) Analytical instrument Chemical and electronic state of atom, atomic ratio 57, 59 and 69
7 Brunauer–Emmett–Teller (BET)   Specific surface area 57 and 70
8 Electrochemical workstation Cyclic voltammetry Identification of anodic and cathodic peak 57, 59 and 69
9 Electrochemical workstation GCD (galvanostatic charging–discharging) Specific capacitance 57, 59 and 69
10 Electrochemical workstation Ragone plot Electrostatic discharge energy 62, 66 and 75
11 Electrochemical workstation Electrochemical impedance spectroscopy (EIS) Equivalent series resistance 57, 59 and 70


The physicochemical properties of synthesized CoAl LDH/CNT power were analyzed by XRD, SEM, and XPS, as reported by Zhang et al.2 The diffraction peaks of CoAl LDH/gC3N4, CoAl LDH/CNT, and CoAl LDH/AC located at 2θ = 11.5°, 23°, 34.48°, 39°, 46°, 59.9°, and 61.45° correspond to the Bragg planes at (003), (006), (012), (015), (018), (110), and (113), respectively, as shown in Fig. 6(a) and (b). The intensities of the peaks were high, indicating the maximum degree of crystallinity. Moreover, the (003) and (006) planes show the direction of crystal growth and single phase, and the extra carbon peaks proved that the linking between the LDH and carbon materials was perfect. The surface morphology and pore size were characterized by electron microscopy images, which confirmed the presence of ultrathin nanosheets of all three carbon composites with LDH. The aggregation between two nanosheets was optimized and greatly influenced the electron transport. A further XPS study was carried out, showing the electronic transition of CoAl LDH/activated carbon at 284.8 eV for sp2 hybridized carbon element and the spectra of Co split at the binding energies of 781.77 eV and 797.7 eV as 2p1/2 and 2p3/2 subshell transitions, respectively. Yang et al.72 arranged a CoAl LDH/CNT composite and carbon nanohorns via the hydrothermal route. The X-ray diffraction pattern of LDH matched the corresponding JCPDS No and the narrower peak at 26° corresponds to the (002) plane for CNT and super P carbon, indicating their high crystallinity and small size. Similarly, the XRD pattern of rGO matched the plane crystal (002) of graphite. The chemical composition of LDH was investigated by FTIR, with the peaks in its spectrum at 3480, 1638, and 1368 cm−1 corresponding to the metal–OH stretching, H–O–H bending at the interlayer, and asymmetric vibration of the C–O bond, respectively. Therefore, both the XRD and FTIR analyses confirmed the LDH formation with absolute accuracy. Again, the analytical Raman spectra revealed two major characteristic peaks of carbonaceous materials at 1350 cm−1 and 1590 cm−1 for the D and G bands, respectively. Fig. 7(a)–(c) show the hexagonal morphological structure of CoAl LDH and carbon additives (CNT/CNH) with simple flower- and fiber-like structures, respectively, and Fig. 7(d) shows their good electrical conductivity. Also, the maximum surface area per unit mass, which allows accessible electron/ion transportation channels, is shown in Fig. 7(e).


image file: d4ma00772g-f6.tif
Fig. 6 (a) XRD spectra of CoAl LDH/AC, CoAl LDH/CNT, and CoAl LDH/g-C3N4. (b) XRD pattern of CoAl LDH/AC at different ratios. Reproduced with permission from ref. 2.

image file: d4ma00772g-f7.tif
Fig. 7 SEM images of (a) CoAl LDH CNH and (b) and (c) CoAl LDH CNH/CNT. (d) Electrical conductivity of LDH prepared using different additives. (e) Schematic representation of the electrolyte ion diffusion path in LDH and CNH/CNT electrodes. Reproduced with permission from ref. 72.

Further characterization of the CoAl LDH/CNT composite was performed by Yu et al.73 The peak intensity for the (003) and (006) planes in the LDH composite with CNT diminished in comparison to the pre- and post-treated LDH with aqueous solution because the peak due to hydrotalcite disappeared after shaking with formamide, proving the formation of single nanosheets. As in the previous literature, the material structure was hexagonal according to the SEM images, and a curled nanosheet stacking of pristine LDH was observed. However, a rupture was observed in the LDH/CNT composite. Also, TEM revealed the presence of ultrathin nanosheets in the composite, which increases the area for contact with the electrolyte ions. Therefore, CoAl LDH/CNT is a better candidate for electrochemical study than pure LDH. Again, the chemical investigation was performed by X-ray photochemical spectroscopy using the charge potential model, that is, the BE of the composite increased due to the positive charge of CNT on LDH, which validates the formulation of LDH/CNT, a 3D core–shell structure of CoNi LDH tied on N-doped carbon coated (N-CNT) via the hydrothermal route, as reported by Liu et al.58 According to the XRD analysis of both N-CNT and composite, both samples possess the characteristics peak at 26° for the (002) crystal plane, showing the presence of hexagonal graphitic carbon due to CNT. The other crystal planes correspond to the hydrotalcite LDH phase, confirming the successful combination of the LDH shell and N-CNT core. The SEM images validated the vertical growth of LDH on N-CNT as the core–shell engineered architecture. Also, TEM verified the 3D core–shell structure and authenticated the absence of nanosheet stacking and large surface area for an increased number of active sites, promoting the electrochemical redox activity. Similarly, XPS confirmed the chemical composition of Co, Ni, O, N, and C elements, which was consistent with the XRD pattern. The results for CoNi LDH/CNT showed the splitting of Co 2p3/2 and Co 2p1/2 at the BE 781.2 eV and 796.6 eV, respectively, creating a spin energy separation of 15.4 eV. This indicates the oxidation state, similar to the case of the Ni-splitting satellite peaks. These concepts are clear with the XRD validation for successfully synthesizing LDH/CNT. The synthesis of carbon fiber (CF), CNT@CF, NiCo LDH@CF, and NiCo LDH-CNT@CF was reported by Zhang et al.87via the electrodeposition process and the lattice phases were identified by X-ray diffraction analysis. Fig. 8(a) shows the strong peak at 25.5° and 43.8°, referring to CF and CNT@CF, respectively. An impurity was detected, which had no impact on the sample composite, and all the strong diffraction peaks indicated that this composite is potential candidate to investigate its overall performance. The CNT nanoparticles were completely and continuously adhered to the NiAl LDH ultrathin sheets, which could prevent their structural damage, according to the SEM analysis, as shown in Fig. 8(b) and (c). The second layer showed a nano flower-like morphology with a CNT NP network. Alternatively, the TEM image, as shown in Fig. 8(d), demonstrated irregular hexagonal-like structure features with an interplanar distance 0.26 nm (Fig. 9(a)), corresponding to the (012) plane of NiAl LDH, and Fig. 9(b) shows the high-resolution TEM image. The presence of Ni, Al, O, and C was authenticated by the energy dispersive X-ray mapping (EDS), as shown in Fig. 9(c). Fig. 9(e) confirms the electronic and valence state of the elements according to the XPS analysis. The C 1s spectra show three peaks at 284.8 eV, 285.6 eV, and 287.8 eV, corresponding to C[double bond, length as m-dash]C, C–O, and C[double bond, length as m-dash]O, respectively, showing the presence of oxygen-containing functional groups in NiAl LDH/CN. The O 1s, Al 2p (Fig. 9(d)), and Ni 2p (Fig. 9(f)) spectra were recorded, indicating the interconnection between LDH and CNT by smooth electrodeposition, and further the crystal structure and morphology of the surface to react with electrolytic ions, which can reduce the paths for electron/ion movement in the electrochemical cell. Thus, it will promote fast charge transfer, indicating better energy storage ability.


image file: d4ma00772g-f8.tif
Fig. 8 (a) XRD patterns of CF, CNT/CF, LDH/CF, and LDH/CNT//CF. SEM images of (b) LDH/CNTs and (c) LDH/CNT@CF. (d) TEM analysis of LDH/CNT@CF. Reproduced with permission from ref. 87.

image file: d4ma00772g-f9.tif
Fig. 9 (a) TEM image of NiAl LDH/CNT@CF. (b) EDS image and (c) corresponding color mapping. XPS spectrum of (d) Al 2p, (e) LDH/CNT@CF and (f) Ni 2p. Reproduced with permission from ref. 87.

Hsiao et al.66 described the electrochemical deposition of NiFe LDH on rGO–FeO–CNT to prepare rGO–FeO–CNT–NiFe LDH as the negative electrode and AC/NiO as the positive electrode, thereby enhancing the electrochemical properties in an asymmetric supercapacitor. According to the analysis of rGO–FeO–CNT by X-ray diffraction, the peak at 26.6° corresponds to the (002) plane of CNT, as shown in Fig. 10(a). Also, CaSO4 was found given that this powder was collected from oyster shells, which reacted with SO42− ions in solution to form CaSO4. Then, a small-angle X-ray scattering (SAXS) experiment was conducted for the pristine LDH, Fe2O3, and the composite to determine their phases and crystallinity. The diffraction pattern of the graphite and iron oxide phases was detected at the appropriate positions, and the crystal atomic plane of (003) indicates the presence of LDH. The surface morphology and size were illustrated in the FESEM and HRTEM images. FeOOH nanorods were reduced to ion clusters at different temperatures, and HRTEM revealed that CNT nanorods with a diameter of 700 nm were uniformly grown on the rGO ultra-thin sheets. There were clear visible of fragments of rGO–FeO–CNT aged at 700 °C uniformly grown on rGO nanosheets, acting as the electron transport path for conductivity. Similarly, the LDH thin layer was nearly 120 nm in the composite, as analyzed by high-resolution FESEM.


image file: d4ma00772g-f10.tif
Fig. 10 (a) Small-angle XRD patterns. (b) Raman spectra of electrodes electrodeposited at different times. XPS spectra of (c) different rGO–FeO–CNT–NiFe LDHs and (d) C 1s. Reproduced with permission from ref. 66.

The chemical composition of rGO–FeO–CNT–NiFe LDH was described by Raman spectroscopy. The Raman spectra (Fig. 10(b)) showed peaks for Fe2O3 at 221 and 288 cm−1, indicating two different modes. The D and G bands were estimated for the ordered and disorder carbon atoms in the composite. Moreover, the higher ID/IG ratio at different temperature treatments showed the better-ordered structure of atoms, which means greater crystallinity, significantly enhancing the electron flow to the current collector via the electrode. Fig. 10(c) and (d) show the band energy, chemical bond, electronic state, and structural view obtained by full-range XPS scanning. The C 1s, O 1s (Fig. 10(a)), Fe 2p (Fig. 10(b)), and Ni 2p (Fig. 10(c)) spectra of rGO–FeO–CNT–NiFe LDH showed peaks at the binding energies of 284.4 eV, 531.5 eV, 710.8 eV, and 856.3 eV (BE), respectively. Alternatively, in the high-resolution XPS survey spectrum, the C, O, Fe, and Ni peaks split into a doublet around their spectral position. Again, the same elemental composition of the composite was also verified by the EDS analysis and high-angle annular dark field scanning transmission electron microscopy (HAADF-STEM).

In the report by Li et al.,83 they prepared an NiAl LDH/CNT composite using a reflux system and explored the diffraction data, crystal structure, and phase of acid-treated CNT, AlOOH/CNT, Al2O3/CNT, and NiAl LDH/CNT. The XRD plot CNT was properly indexed to the (002) crystal plane at 26.1°, as shown in Fig. 11(a). Well-defined peaks for AlOOH/CNT and Al2O3/CNT were observed, but the characteristic peaks of the composite were determined with the R3m space group of the hydrotalcite structure. Also, the spectrum of CNT in the refined form in Fig. 11(b) reveals the FTIR vibrational peaks of acid-treated CNT and the composite electrode NiAl LDH/CNT. The peaks at 1384 cm−1 and 3434 cm−1 correspond to the N–O and H2O(OH) vibrational bonds at the interlayer of LDH and prove the presence of NO3− and OH ions, and water molecules, respectively, strengthening its conductivity. XPS was also performed to study the composition of the LDH/CNT composite. Fig. 11(c) shows the Ni 2p1/2, Ni 2p3/2, O 1s, C 1s, N 1s, and Al 2p spectra, which agree with the FT-IR vibrational peaks. Fig. 11(d) shows two satellite peaks of Ni 2p3/2 and Ni 2p1/2 at 855.8 eV and 873.4 eV, respectively. The pore size of the material was measured using its BET surface area, i.e., 110 m2 g−1, which was one of the excellent results for faradaic redox reaction active sites in electrochemical cells. The SEM analysis revealed that the size of the nanorod of CNT was 20 nm, which agreed with the XRD plot. The LDH ultrafine nanosheets were connected with CNT in the composite, as observed by TEM.


image file: d4ma00772g-f11.tif
Fig. 11 (a) XRD analysis of CNTs and LDH. (b) FTIR spectra of CNTs and the LDH/CNT composite. (c) XPS analysis of NiAl LDH/CNT. (d) Ni 2p spectra of NiAl LDH/CNT composite. Reproduced with permission from ref. 83.

5. Electrochemical applications of LDH/CNT

LDH/CNT-based supercapacitors are revolutionary devices with distinctive features for the fabrication of sustainable and clean energy storage system. Their storage capacity in nearly 100–1000-times per unit volume that of conventional capacitors. Also, their other advantage is the fast charging and discharging of the cell in a wide temperature range. These passive devices have greatly improved with the development of a wide variety of advanced materials and new innovative technologies. Moreover, their energy and power must be optimized to meet the power density, energy density and cycle life demands. These activities can be further improved by tuning LDH/CNT composites via research methodology and data available in the literature. Owing to the fact that the state of the art of the optimization performance metrics has been significantly investigated in the past few decades, it has been shown that their performance depends on various parameters. These parameters include novel architectural manufacturing, increasing the interfacial surface area, shorting the ion diffusion path and increasing the equivalent series resistance (ESR), self-discharge rate, specific capacitance, operating voltage and life cycle. Regardless of the conditions, the development of LDH/CNT nanocomposites should be easy, cost effective and support the significant collection of charged ions at the collector region to furnish the maximum energy of 0.5 CV2 in units of joules.

Recently, Zhang et al.2 designed CoAl LDH/g-C3N4, CoAl LDH/CNT, and CoAl LDH/AC nanocomposite electrodes for the fabrication of effective electrochemical supercapacitors. These innovative composites possessed a large surface area and abundant active sites, high electrical conductivity for the smooth charge process, and stability during faradaic reversible redox reactions. They showed the contribution of capacitance and diffusion properties of all types of electrodes. The extraordinary discharge-specific capacitance of CoAl LDH/AC varied from 1700 F g−1 (850 C g−1) to 1891 F g−1 (946 C g−1) according to the GCD plot. The Cs values of other composited carbons were calculated. According to the EIS graph, the charge transfer resistance of LDH/gC3N4 is high, and its value is the smallest compared to the LDH/AC and LDH/CNT electrodes, as shown in Fig. 12(a) and (b). The AC composite showed the maximum surface area, number of active sites and porosity. The retention rate increased after 5000 cycles, which is one of the best flexible and wearable electrodes for energy storage SC materials, as shown in Fig. 12(c).


image file: d4ma00772g-f12.tif
Fig. 12 (a) EIS graph of three electrodes. (b) EIS of the CoAl LDH/AC composite in different solvents. (c) Cycling stability of CoAl LDH/AC. Reproduced with permission from ref. 2.

The binding effect of CoAl LDH and carbon deployed as highly conductivities additives such as CNT and CNH (carbon nanohorn) effectively improved the electronic conductivity, as studied by Yang et al.,72 which further built up the charge storage in a hybrid supercapacitor (HSC) by producing the largest enclosed area in the CV plot, as shown in Fig. 13(a)–(c). Also, the capacitance was calculated using the GCD plot (Fig. 13(d)), with highest Cs of 754 F g−1 or 125.7 mA h g−1 at current density 1 A g−1. Further, the newly developed accurate electrochemical cell provided a rate capability of 78.5% and 81.7% retention after 6000 cycles. The output of the device was calculated in terms of energy density and power density from the Ragone plot, i.e., as shown in Fig. 13(e). The maximum energy density of 62.2 W h kg−1 at the power density of 632.5 W kg−1 was generated from CoAl LDH@CNT/CNH//AC in AC as the negative electrode and CoAl LDH@CNT/CNH as the positive electrode in the potential range of −1–0 V and 0–0.6 V in the electrochemical cell, respectively.


image file: d4ma00772g-f13.tif
Fig. 13 (a) Cyclic voltammetry plot of LDH@CNT/CNH and AC. (b) CV plot of HSC device. (c) CV plot at different scan rates. (d) GCD plot at different current densities. (e) Ragone plot of the device. Reproduced with permission from ref. 72.

In addition, Yu et al.73 reported the electrostatic connection between CoAl LDH and modified carbon nanotube developed via the hydrothermal approach to achieve an excellent electrochemical performed, in which the redox peaks increased at different scan rates due to conversion of Co2+ to Co3+ in the potential range 0 V to 0.6 V. Alternatively, the CV (Fig. 14(a)) area enclosed at a particular scan rate and the current of redox peak for the composite were much larger than that of the pristine LDH and CNTs, indicating its better electrochemical properties. Consequently, the composite delivered an average specific capacitance (Fig. 14(b)) of 884 F g−1@current density of 0.86 A g−1 with high retention rate characteristics of 88% after 2000 a long cycle life (Fig. 14(c)). Again, the Ragone plot (Fig. 14(d)) showed that the electrochemical cell had an energy density of 28 W h kg−1@power density of 444.1 W kg−1 in an essential asymmetric energy storage SC. The Nyquist plot of EIS (electrochemical impedance spectra) (Fig. 14(e) and (f)) was examined for a pure capacitive value of the composite than individual LDH and CNT, given that the EIS curve was closer to 90° and the diameter of its natural impedance curve was smaller than that of the others, representing its low charge transfer resistance. CNT possesses negligible resistance, chemical stability, and high conductivity and is employed for the fabrication of electrode materials with outstanding results. A 3D core–shell structure of CoNi LDH and nitrogen-doped CNT was designed by Liu et al.58 to fill the gaps and opportunities in the field of SCs due to its high specific capacitance, large specific surface area per unit mass, maximum energy and power density, and electrochemical stabilization performance, as represented by the enclosed area in the CV (Fig. 15(a)) of the composite, which was greater than that of N-CNT and pristine LDH. The N-CNT/CoNi LDH composite showed a high specific capacitance, Cs, of 693 C g−1 at a current density of 1 A g−1 with 80% retention rate at 20 A g−1 and 93% retention after 10[thin space (1/6-em)]000 GCD (Fig. 15(b)–(d)). Also, its Ragone plot (Fig. 15(e)) showed the high energy density of 51.3 W h kg−1 at the high power density of 533 W kg−1 using N-CNT–CoNi LDH as the positive electrode and HPC (honeycomb porous carbon) as the negative electrode, delivering excellent results for the constructed ASC (asymmetric supercapacitor).


image file: d4ma00772g-f14.tif
Fig. 14 (a) CV of asymmetric SC (CoAl LDH-CNT//AC). (b) GCD curve of CoAl LDH-CNT//AC. (c) Cycling stability. (d) Ragone plot of energy density vs. power density. (e) EIS spectra of CNTs, LDH, and LDH/CNT. (f) Magnified view of EIS. Reproduced with permission from ref. 73.

image file: d4ma00772g-f15.tif
Fig. 15 (a) CV plot of different electrodes. (b) GCD curve of different electrodes at a fixed current density. (c) GCD curve of N-CNT–CoNi LDH. (d) Calculation of specific capacitance. (e) Ragone plot of the N-CNT–CoNi LDH-based asymmetric SC. Reproduced with permission from ref. 58.

A thorough discussion on the construction of CoNi LDH on a highly conductive MXene surface and multiwall carbon nanotube (MWCNT) for application as a high-performance novel electrode material in SCs was presented by Ma et al.59 The MX–CNT–LDH composite showed the maximum integral area among the tested materials at 50 mV s−1, suggesting its superior specific capacitance. Also, the CV (Fig. 16(a)–(c)) plots of the composite were measured at different scan rates. Moreover, the best specific capacitance result was 1382.2 ± 2 C g−1 at 1 A g−1 with a high capacitance retention of 96.7% for 6000 cycles. This ASC offered a high energy density of 78.7 ± 0.8 W kg−1 at a power density of 800 W kg−1, satisfying the most accurate result for building new asymmetric SCs. The article introduced by Ding et al.62 on SDS incorporated CoNiFe LDH (SDS)/CNT, carbon black (CB), CoNiFe (SDS)–LDH, and carbon nanofibre (CNF)/CoNiFe (SDS)–LDH as novel composites for promoting asymmetric supercapacitors. The redox peaks and areal curves of the SDS-modified composites were calculated from their CV (Fig. 16(d) and (e)) plots. The carbon-based composite showed the maximum integral area and GCD curve (Fig. 16(f)), with the high capacitance of 193.9, 204.2, and 203. 3 mA h g−1 at 1 A g−1 for CB/CoNiFe (SDS)–LDH, CoNiFe LDH (SDS)/CNT, and (CNF)/CoNiFe (SDS)–LDH, respectively, with a retention of 71.3%. Among them, the ASC-based composite (CNF)/CoNiFe (SDS)–LDH//AC possessed the highest Cs value of 148.1 F g−1 at 1 A g−1. The three ASCs showed excellent Cs, proving that they are prospective candidate electrode materials in the energy storage area. Luo et al.78 introduced the conducting composite electrode material NiAl LDH and CNT using the coprecipitation approach to deliver its practical outputs in a symmetric SC after an electrochemical cell kinetic study. The solid-state supercapacitor showed the Cs of LDH of 2447 F g−1 at 2 A g−1 with cycling stability of 90.1% after 2500 cycles. The leaf-like curve graph explained the pseudocapacitive attitude of the composite to determine its specific capacitance, ranging from 0.1 V to 0.4 V at different scan rates and current densities. Further, the faradaic pseudocapacitance and EDLC combination were verified from its GCD plot at different scan rates to deeply understand its usage in future generation SCs. All the graphs are presented in Fig. 17(a) and (b).


image file: d4ma00772g-f16.tif
Fig. 16 (a) CV curves of the ASC cell in different potential windows. (b) CV curves of the ASC device at different scan rates. (c) CV curve of the ASC device at different current densities. Reprinted with permission from ref. 59. (d) CV curve of the CNF/CoNiFe (SDS)–LDH//AC ASC cell at different potential windows. (e) CV plot of CNF/CoNiFe (SDS)–LDH//AC at different scan rates. (f) GCD curve at various current densities. Reproduced with permission from ref. 62.

image file: d4ma00772g-f17.tif
Fig. 17 (a) GCD curve of NiAl LDH/CNT at various current densities. (b) Retention of NiAl LDH/CNT is 90.1% after 2500 cycles. Reprinted with permission from ref. 78. (c) Chronoamperometry curve of the ‘light-on’ vs. ‘light-off’ state. (d) Discharge curve after chronoamperometry test. Reproduced with permission from ref. 99.

6. Other crucial conditions

The literature survey in Table 4 illustrates the properties, characteristics, and detailed features of several LDH/CNT nanocomposites manufactured via various routes. However, their discharge curves measured via chronoamperometry need to be explained. This behavior was studied by Lee et al.99 by direct light incidents, which may result in low transport resistance and drastically enhanced ESD activities (electrochemical storage devices). This happens mainly in some cathodic materials, such as LiMn2O4, to create highly energetic electron–hole pairs sufficient to separate distinct charges, leading to a better charging rate, followed by massive energy storage at the collector region. Fig. 17(c) and (d) show the current generation and constant capacitance discharge curve from chronoamperometry for white ‘light on’ vs. ‘light off’ conditions.99 Meanwhile, the applied electric field must be affected by the contribution of charge distribution in the electrolyte, in which the distribution of vanadium diselenide nanosheets (VSe2) in sulphuric acid was verified to cause the fast migration of charged ions/electrons, better capacitance retention and hydrogen evolution reaction performance due to the presence of hydroxonium ions (H3O+) in the outer surface of the nanosheets when the voltage decreased from 126 to 70 mV. SCs are electrochemical cells with more advantages than batteries in terms of durability, wide operating temperature range, portability, chemical stability, power density, and charge/discharge rate. However, here, the temperature as a state variable affects the thermochemical and kinetic performance of the electrolyte, electrode, and storage devices. High-temperature storage equipment is impossible to achieve because the transport of ions will kinetically fail in the storage sites to acquire the maximum accessible area at high rates. For an example, Fletcher et al.100 found that the electrolyte resistance and equivalent series resistance (ESR) decreased with an increase in temperature in the range of 15 °C to 40 °C and the ionic mobility increased in an ionic electrolyte EDLC cell containing activated carbon aerogel electrolyte; however, the capacitance increased after increasing the temperature of both the test cell and the commercial capacitor. Also, no reduction in capacitance was observed at lower temperatures, although there was an increase in the voltage window.
Table 4 Summary of the literature survey discussed in this review including the results of electrochemical applications from various LDH/CNT heterostructure composites
S. no. Electrode materials Synthesis route Specific capacitance (F g−1) Energy density (W h kg−1) Power density (W kg−1) Capacitance retention (%) Ref.
1 CoAl LDH/CNT, CoAl LDH/g-C3N4, CoAl LDH/AC, Hydrothermal 1891 for CoAl LDH/AC 66.3 2
2 CoAl LDH/CNT/CNH Hydrothermal 754 62.2 632.5 78.5 72
3 CoAl LDH/CNT Hydrothermal 884 28 444.1 88 73
4 NiCo LDH/N-CNT Hydrothermal 693 C g−1 51.3 533 80 58
5 NiCo LDH/MX- MWCNT Hydrothermal 1382.2 C g−1 78.7 ± 0.8 800 96.7 59
6 CoNiFe(SDS)–LDH/CNFs/, CoNiFe(SDS)–LDH/CNT, CoNiFe(SDS)–LDH/CB Hydrothermal 176.33 of CoNiFe (SDS)–LDH/CNT 43.0 779.9 85.2 62
7 CoNiFe LDH/CNT//AC Hydrothermal 96.1 29.9 750.5 85 63
8 NiAl LDH/CNTs Hydrothermal 694 87 74
9 NiAl LDH/CNT Hydrothermal 1017 C g−1 85 64
10 NiFe LDH/CNT, AC//LDH–RGO–CNFs Hydrothermal 1330.2 of AC//LDH–RGO–CNFs 33.7 785.8 97.1 75
11 NiCoCe LDH/CNT Hydrothermal 187.2 85.6 7
12 NiCo LDH/CNTs Hydrothermal 1628 38.89 800 99.379 60
13 NiAl LDH/CNT/cellulose Hydrothermal 72.4 32.6 18[thin space (1/6-em)]000 99 65
14 NiAl LDH/CNT Electrodeposition 1800 35.6 7531.9 65.8 87
15 rGO–FeO–CNT-700–NiFe LDH Electrodeposition 411.9 41.4 5600 102.2 66
16 NiCo LDH/CNT Electrodeposition 758 C g−1 26.2 7569.2 112.5 88
17 NiCo LDH/CNTs Electrodeposition 176.33 mA h g−1 37.38 800 90.22 89
18 NiGa LDH/CNT//CC Electrodeposition 2580 52 952 83.3 67
19 NiAl LDH/CNT Co-precipitation 2447 90.1 78
20 NiCo LDH/CNT@CoS Co-precipitation 2794.6 31.38 3750 87 79
21 NiMn LDH/CNTs/rGO Co-precipitation 1268 80
22 NiMn LDH/CNT Co-precipitation 2960 88.3 850 79.5 68
23 NiAl LDH/CNT Reflux 1500 52 70.3 83
24 NiCo LDH@Co3O4/CNT Reflux 744 C g−1 58.3 575 90 61
25 NiCoAl LDH/CNT/rGO Reflux 1188 72 70
26 NiV LDH/CNT Reflux 1493 95.6 5417.8 68.8 69
27 NiAl LDH/CNT/rGO Solvothermal 1562 57
28 NiCo LDH/CNT Chemical deposition 1843 51 3300 93
29 NiCo LDH/CNT/NF Thermal chemical vapour deposition (TCVD) 2046 41.7 8700 78 98


6.1 Environmental footprint and economic feasibility

Environmental footprint and economic feasibility of LDH/CNT composites: LDH/CNT composites are conventional materials, considering their production, processing, and transportation and the rich source of various metal ions, anions and carbon sources, which are easily available from plants, coal, fossil fuels, and natural gases. Thus, they are accessible from both economic and environmental perspectives such as ecological footprint, pollution, and water usage purity. Also, their synthesis consumes less energy ranging from different manufacturing processes to disposal, highlighting renewable energy alternatives. Also, the waste generated as a by-product should be minimized and the impact of their disposal on the environment investigated. Otherwise, by reprocessing and reusability of these materials must drastically reduce the environmental footprint and be economically feasible. Finally, given that they are non-hazardous materials, they can be disposed as solid waste.

6.2 Challenges and future perspectives

According to demography, global warming and the extinction of fossil fuels have increased across the globe, and there is a long-standing demand for sustainable, harmless, and environmentally friendly green energy for the future generation. The improvement of future research guided by experimental designs can be achieved by addressing some key points, which will be useful information with the minimum number of experiments. (1) Hybrid supercapacitor system design: experiments with hybrid systems that integrate supercapacitors with batteries (e.g., lithium-ion) to assess performance metrics such as energy density and cycle life. (2) Material synthesis variations: synthesize various carbon-based materials using different methods (e.g., hydrothermal, sol–gel) to study the impact on specific surface area and pore size distribution. (3) Electrochemical impedance spectroscopy (EIS): EIS over a wide frequency range to assess the charge transfer resistance, ionic diffusion, and dielectric properties of materials. (4) Data interpretation: a machine learning approach or advanced statistical data may provide deeper insights. In fact, it will also benefit consistency or modification requirements, leading to a new skillful representation model with variation of analysis. (4) Refinement of objectives: a specific goal must be defined with proposed experimental design. Among the EES devices, SCs are the most inevitable and emerging candidate to fulfill all the demands in the energy storage field with minimal loss in an extended range of parameters variation in terms of charge–discharge, specific capacitance, capacitance retention rate, and cycle stability, but their only limitation is their low energy density in comparison to batteries and fuel cells. Therefore, efficient, permanent, and calculated technology will be vital to avoid this hurdle. The factors in detail are discussed below in Fig. 18.
image file: d4ma00772g-f18.tif
Fig. 18 Gist of future perspectives.

• Technology improvement of energy density: presently, technology-based research is on-going to improve the development process of LDH/CNT nanocomposite electrodes and achieve the best energy density output, but it is long way forward, with difficulties in finding electrolytes with higher correlated electrochemical values. Also, this can be achieved by only increasing specific surface area and operating window potential.

• Commercial brand: the healthy development of supercapacitors will never be neglected from international or national standards with a reasonable market price. Therefore their storage, precautions, standard operating procedures, performance test methods, electrolyte specification, production technical report, and green recycling disposal should be labeled.

• Assembly with electrical components: supercapacitors are often used in conjunction with regenerative braking systems. Ensuring the compatibility and household or industrial optimal operation between these systems is critical but complex.

• Control systems: the system design is complex for the development of sophisticated control algorithms to manage the interplay between supercapacitors and batteries.

• Stable electrodes: the invention and fabrication of new binary/ternary LDHs combined with CNT is a challenging topic, requiring a sufficient nano pore distribution of maximum specific surface area for faradaic reversible redox reaction active sites to create diffused electrons/ions. Also, these mobile charge particles will further enhance the activities of SCs with suitable dopants without altering the phase of the composite.

• Aqueous or non-aqueous electrolyte: analysis of both the electrode and electrolyte is crucial for EES devices, especially SCs, which are being treated as efficient and the most advanced energy storage devices to execute all needs. A reduction in the diffusion length of ions in the electrolyte is beneficial for fast transport to the collector current via a stable electrode, resulting in a better performance for electrochemical reactions as well as high energy/power per unit volume.

• Resistance of SC devices: reducing the resistance of the whole system, including the ESR (equivalent series resistance) and charge transfer resistance, is a significant hurdle to overcome and achieve the best output during a chemical reaction. This arises due to the quantity of materials/composites used in ultracapacitors, which resist the path of charged particles. Hence, the use of suitable conductive materials as the electrolyte is the only solution for minimizing the specific capacitance loss, leading to fast charging/discharging, high retention rate, and high energy and power density.

• Minimizing self-discharge: SCs have a conventional self-charging process through electron/ion transfer from the electrolyte into the electrode for charge storage by changing the potential according to the Nernst equation. The material defect, charge distribution at the faradaic sites, and internal resistance often generate leakage currents, which significantly govern the intrinsic self-discharge and are the only major disadvantages of SC. The second reason is that water formation by oxygen reduction at the two electrodes causes unwanted self-discharge and a short lifetime. In practical aspects, groundbreaking research on proton exchange separators can eliminate the self-discharging process unconditionally through proton transfer from the LDH/CNT anode to the LDH/CNT cathode. Despite the many efforts to tackle the issue of major drawbacks, (1) low energy density and (2) self-discharging are concerns in a methodological calculation for researchers to build new LDH/CNT hybrid composites. These are the only distinguished materials that possess all the properties of SCs and other EESDs.

The power density, specific capacitance, capacitance retention, and stability of composites have always shown impressive results in electrochemical studies. However, there are gaps in finding optimized data by doping/modifying the structure to further enhance the kinetic balance of LDH/CNT-based hybrid SCs, which is discussed below.

(1) Incorporation of proper element: doping suitable elements in the lattice site of composites without any defects will enhance their electrical conductivity, leading to fast electron/ion transfer and charging/discharging. Therefore, the search for new elements must be innovative to bring outstanding output in LDH/CNT and their prospects for application in SCs. Also, the faradaic reversible redox reaction benefits from tunable structures, ultra-nanopores for maximum surface area, large active sides, and conductive electrolyte due to energetic ions/electrons, which will exhibit excellent performances in integrated composites.

(2) Interaction between LDH and CNT: there must be a clear understanding of the interactions between LDH and CNT, i.e., van der Waals force, weak force, and covalent bonds in different layers, which will help improve the electrochemical performances of LDH/CNT hybrid composite-based SCs.

(3) Proton exchange separator: the partial redox reaction, current leakage, faradaic reaction, and charge distribution promote inherent self-discharging. Thus, a proton exchange separator can be employed to restrict the self-discharging process and act as a barrier for protons at the anode, but is suppressed to the cathode by minimizing the faradaic reaction at electrodes and the discharge rate.

(4) Cost effective: the synthesis of LDH/CNT hybrid electrodes is much cheaper than other composites using any technique, safe, eco-friendly, requires less energy, and no harmful gas is produced.

7. Conclusion

In this review, we elaborated on the fundamental storage mechanism, its advantages and drawbacks, different types of synthesis methods, and outcomes of varying the incorporated transition metal in binary/ternary LDH integrated with CNT to form nanohybrids to deliver high energy and power density, better specific capacitance and retention rate for application in flexible, wearable, and stable long-life EES device ultracapacitors. A detailed analysis of LDH/CNT composites and their inherent effects in diverse applications on the electrochemical study of storage devices and the intrinsic effect mechanism with bio-sustainability were presented to cover an extensive chapter on nanohybrid composite-based EES devices. Furthermore, the electrochemical properties and updated advancement of LDH/CNT nanocomposites were analyzed, including systematic experiments and high-resolution characterization (XRD, HRTEM, FESEM, XPS, Raman spectroscopy, and electrochemical workstation) with varying parameters and conditions, but still there is much room to be filled regarding greater accuracy, which will be challenging and encouraging.

The collective knowledge of LDH/CNT nanocomposites synthesized by different techniques was terrific. The awareness in this field has increased due to their extraordinary properties, which were discussed in this review. The importance of these compounds created a milestone in energy storage and a remarkable achievement among supercapacitor enthusiasts. All their features and properties were characterized by high-end equipment (both analytical and microscopy), which motivates further improvement in detail, analyzing both internal and external morphology and electrochemical reaction setup. However, there are mixed results in different synthesis methods regarding specific capacitance, energy and power density, retention rate, and cycle stability, considering the different surface areas, tunable structures, and electrical/thermal conductivity of electrodes and their strength. Therefore, the broad operando research on LDH/CNT-based electrodes keeps the door open across the globe for its magical electrochemical properties as a hybrid supercapacitor. Although EDLC and pseudocapacitors play a role in many applications, they are limited to some extent in wide applications and many more. Accordingly, nanohybrid supercapacitors based on the fusion of layered double hydroxides and carbon nanotubes have essential aspects in the field of hybrid energy in different computer storage chips, vehicles, cars, and other storage devices given that they overcome all the barriers associated with their EDLC and pseudocapacitor contemporaries. Also, it is essential for continuous research to invent worthwhile methods to fabricate LDH/CNT nanocomposite electrode-based hybrid supercapacitors to explore and develop new energy generation and storage technologies, which can overtake all the results for the commercially available devices with great potential in future endeavors.

Declaration of generative AI in scientific writing

The authors now declare that there is no use of AI-related tools or software to analyze and prepare this manuscript.

Data availability

Data will be made available on request.

Conflicts of interest

There is no competing financial interest or any beneficial purpose.

Acknowledgements

The authors are thankful to Siksha ‘O’ Anusandhan (Deemed to be University) management for their constant support and motivation.

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