Rongxing
Qiu
a,
Jun
Jia
a,
Li
Peng
*a,
Ruiqing
Li
a,
Sen
Yan
a,
Jiaran
Li
a,
Jie
Zhang
b,
Daniel T.
Sun
cd,
Zhipeng
Lan
a,
Tianwei
Xue
a,
Guangkuo
Xu
a,
Linxiao
Cui
a,
Zeyu
Lv
a,
Cheng
Li
a,
Yanzhen
Hong
a,
Yuzheng
Guo
e,
Bin
Ren
a,
Shuliang
Yang
*f,
Jun
Li
*a and
Buxing
Han
g
aCollege of Chemistry and Chemical Engineering, Xiamen University, Xiamen 361005, Fujian, PR China. E-mail: li.peng@xmu.edu.cn; junnyxm@xmu.edu.cn
bDepartment of Chemistry, National University of Singapore, 3 Science Drive 3, 117543, Singapore
cSunchem LLC, 395 South Van Ness Ave., San Francisco, CA 94103, USA
dThe Molecular Foundry, Lawrence Berkeley National Laboratory, 1 Cyclotron Road, Berkeley, California 94720, USA
eThe Institute of Technological Sciences, Wuhan University, Wuhan 430072, Hubei, PR China
fCollege of Energy, Xiamen University, Xiamen 361102, Fujian, PR China. E-mail: ysl@xmu.edu.cn
gBeijing National Laboratory for Molecular Sciences, CAS Key Laboratory of Colloid and Interface and Thermodynamics, CAS Research/Education Center for Excellence in Molecular Sciences, Institute of Chemistry, Chinese Academy of Sciences, Beijing 100190, PR China
First published on 14th December 2022
Electrochemical conversion of CO2 into liquid fuels such as ethanol, powered by renewable electricity, is an efficient strategy for CO2 utilization to produce high value-added products. In this work, we discovered that the primary C2+ product could be switched from gaseous ethylene to liquid ethanol by directly increasing the CO2 pressure when Cu2O@Cu with a hollow sphere morphology was adopted as the catalyst. The faradaic efficiency (FE) of ethanol reached as high as 36.6% at a low overpotential of −1.0 V vs. Ag/AgCl (−0.48 V vs. RHE) at 100 bar, which was 4.6 times higher than that of 1 bar. Moreover, faster kinetics and lower overpotential for ethanol formation were obtained at high CO2 pressures. In situ Raman spectroscopy studies at different pressures in combination with density functional theory calculations demonstrated that the *CO surface coverage was increased significantly at increased CO2 pressure, which is responsible for facilitating ethanol formation during the electrochemical CO2RR. This study provides a novel and promising strategy for the selective production of ethanol on Cu-based catalysts by facilely adjusting the CO2 pressure.
At present, Cu-based materials have been regarded as the most effective catalysts to generate C2+ products by the electroreduction of CO2.23,24 Many tactics for designing catalysts have been applied to CO2 (CO) electroreduction to generate C2+ products, including oxide-derived copper,25–27 selective facet exposure,28–30 morphological control,31,32 heteroatom doping/bimetallic strategies,33–35 vacancy effect,36 molecular modifications,15,37,38 introducing compressive strain,39 and free-copper based catalysts.40,41 Other experimental parameters including local pH environment,42 temperature43 and pressure44,45 have also been considered, which would greatly affect the selectivity of products in the CO2RR.
It has been recognized that the low solubility of CO2 in the aqueous electrolyte at ambient pressure often forms limited active carbon species, which results in lower current density and inferior selectivity.46,47 Thus, adjusting the type of electrolyte is a prevalent approach to improve CO2 solubility such as using ionic liquid-based electrolytes.48–50 Furthermore, some research groups have reported that increasing the CO2 concentration by increasing CO2 pressure can effectively accelerate mass transfer and thus enhance the current density, along with suppressing the hydrogen evolution reaction (HER) to improve CO2RR selectivity.51,52 For example, Fontecave et al. have reported that an Ag alloyed Zn electrode can drastically increase the partial current density of CO production from −21 mA cm−2 at 1 bar to −286 mA cm−2 at 9.5 bar. Meanwhile, FECO maintained an average of 90% over 40 h and an average of 85% over 100 h at 9.5 bar.53 Dai et al. have reported that square-wave-Cu2O/Cu can reduce CO2 electrochemically to nearly pure formate at 45 bar, while the HER was the dominant reaction at ambient pressure.46 Typically, C1 chemicals are the primary products in the electrochemical CO2RR at high pressures in previous studies. However, there are very rare studies realizing CO2–ethanol conversion using electrical energy at high pressures especially above the supercritical pressure as far as we know, which highly deserves further exploration.
Herein, a Cu2O@Cu hollow sphere catalyst (denoted as HS-Cu) was prepared successfully and its performance for CO2 electrocatalysis at different CO2 pressures was studied comprehensively. We surprisingly discovered that the product distribution could be regulated remarkably with an increase in the CO2 pressure, accompanied by increasing the current density. In particular, at ambient pressure, a broad distribution of products (H2, CO, CH4, HCOOH, C2H4, CH3CH2OH and n-propanol) was observed, and ethylene was the main C2+ product. Interestingly, ethylene production was suppressed and the production of ethanol was improved greatly by increasing the CO2 pressure. The FE of ethanol could reach as high as 36.6% at a low overpotential of −1.0 V vs. Ag/AgCl (−0.48 V vs. RHE) at 100 bar, which was 4.6 times higher than that of 1 bar. Moreover, in situ Raman spectroscopy measurements at different CO2 pressures coupled with density-functional theory (DFT) calculation studies demonstrate that denser *CO surface coverage at a higher CO2 pressure is responsible for the promotion of ethanol formation during the CO2 electrocatalysis process. To the best of our knowledge, this is the first report using a Cu catalyst to mainly produce liquid ethanol from the CO2RR only with the assistance of a high CO2 pressure. The primary CO2RR products could be easily switched from gaseous ethylene at ambient pressure into liquid ethanol at a high CO2 pressure.
Fig. 1 Characterization of the as-prepared HS-Cu catalyst. (a) SEM image, (b and c) HRTEM image, (d) XRD pattern, (e and f) XPS Cu 2p and Cu LMM Auger electron spectra of Cu2O@Cu. |
HS-Cu was then obtained by in situ electroreduction of the Cu2O@Cu hollow sphere catalyst via five runs of linear sweep voltammetry (LSV) with a scan speed of 20 mV s−1 over a potential range from −0.3 V to −2.1 V vs. Ag/AgCl. The XRD pattern of HS-Cu displayed only metallic Cu facets (Cu(111), Cu(200) and Cu(220)) as shown in Fig. S1.† Whereafter, the CO2RR performance over HS-Cu at ambient and high pressure was inspected carefully. For the electrochemical measurement at ambient and high CO2 pressures, the CO2 electroreduction reaction was performed in a high-pressure electrolytic cell with a two-compartment PEEK lining separated by a proton exchange membrane to prevent the crossover of liquid products (Fig. 2a and Fig. S2†). The concentration of active CO2 (aq.) and H2CO3 species in the electrolyte increased with an increase in CO2 pressure (Fig. S3†).44 The detailed calculation of the concentrations of carbon species and protons in 0.1 M KHCO3 at various CO2 partial pressures is shown in the experimental section of the ESI.†
The CO2RR product distribution at ambient and high pressures (100 bar) is shown in Fig. 2b and c. A linear sweep voltammetry (LSV) test was conducted with a sweep rate of 20 mV s−1 at different CO2 pressures. It should be noted that the LSV curves emerged with a decreasing trend of the overpotential and an increase in current density (Fig. 2d and Fig. S4†), suggesting the immense impact of the different CO2 pressures in the CO2RR. Product analysis at a low overpotential of 1 bar revealed that the reaction was dominant by the competitive HER (ranging from −1.2 V vs. Ag/AgCl to −1.6 V vs. Ag/AgCl, FEH2 > 60%) (Fig. 2b and Fig. S5†). Though the HER was suppressed at a high overpotential (ranging from −1.7 V vs. Ag/AgCl to −2.1 V vs. Ag/AgCl, FEH2 < 40%), a wide CO2RR product distribution was observed. It could be seen that CO was the dominant C1 product (FECO = 25.7% at −1.8 V vs. Ag/AgCl) and ethylene was the main C2+ product (FEethylene = 27.8% at −2.1 V vs. Ag/AgCl). In addition, the maximum FEethanol was only 7.9% at −2.1 V vs. Ag/AgCl.
However, the product selectivity of the CO2RR at different high pressures (25 bar, 50 bar, 75 bar and 100 bar) showed a significant difference. In particular, analysis of the liquid products illustrated that the selectivity of ethanol was obviously improved with increasing CO2 pressure. The FEethanol values at 25 bar, 50 bar and 75 bar were 11.8%, 22.8% and 35.8%, respectively (Fig. S6–S8†). Remarkably, a FEethanol of 36.6% was achieved at a higher CO2 pressure of 100 bar, which was 4.6 times higher than that obtained at 1 bar. Also, only −1.0 V vs. Ag/AgCl (−0.48 V vs. RHE) was required for the cathodic reduction, which is a low reduction overpotential for the CO2RR to ethanol (Fig. 2c). To reveal the variation tendency of FEethanol influenced by different high CO2 pressures, the correlation between FEethanol and CO2 pressure was studied (Fig. 2e). The FE of ethanol was rapidly enhanced upon increasing the CO2 pressure from 1 bar to 75 bar. When the pressure continued to rise to 100 bar, the FEethanol reached a plateau. This indicates that the FEethanol is mainly affected by the CO2 pressure up to supercritical CO2 conditions. Surprisingly, a significant decrease in FEethylene was observed accordingly. A very low FEethylene of 3.5% was attained at 25 bar and no ethylene was detected at 50 bar, 75 bar and 100 bar as shown in Fig. 2c and Fig. S6–S8.† These results manifest that the ethylene product, as the competitive product of ethanol, was restrained by suppressing at the same potentials at 100 bar, which we surmise is due to the higher CO2 solubility at the high pressure (Fig. 2c and Fig. S5†).46,52,53 For C1 products, as displayed in Fig. 2c and Fig. S5–S8,† FECO was decreased and FEHCOOH was improved at a high CO2 pressure. Moreover, FECO, FEethylene and FEethanol in the potential range of −0.8 to −2.0 V vs. Ag/AgCl at 1 bar and 100 bar are presented in Fig. 2f, which revealed a super-low ethanol overpotential (<−0.8 V vs. Ag/AgCl (<−0.3 V vs. RHE)) at 100 bar in contrast to that at 1 bar (−1.6 V vs. Ag/AgCl).20 The FEethanol was increased accompanied by the decrease of FECO at 100 bar, which strongly implies that CO is a vital intermediate for the CO2RR to ethanol.
To investigate whether the product distribution is caused by CO2 pressure directly or pH changes at high CO2 pressure, the CO2RR experiments at 1 bar used 0.1 M KHCO3 + H2SO4 aqueous solutions of pH ∼ 5.0 as the electrolyte was operated. As shown in Fig. S10,† a similar product distribution was obtained in the CO2RR at 1 bar in different local pH environments, which indicates that the FEC2+ switching with the increase of CO2 pressure is due to the CO2 pressure inherently. For the CORR of the HS-Cu catalyst, a similar trend for FEethylene has been observed in the CORR at different CO pressures shown in Fig. S11,† which indicated that FEethylene was decreased with the CO concentration increase. There is no noticeable change in FEethanol at 1 bar and 3 bar, which is probably due to the other C2+ competitive products.
In order to compare the reaction kinetics of the CO2RR at ambient and high pressures, we obtained Tafel slopes for the CO2RR current density attributed to ethanol production (jethanol). The slopes were found to be 208 mV dec−1 and 805 mV dec−1 for 100 bar and 1 bar, respectively (Fig. 2g). The decreased Tafel slope value with increased CO2 pressure suggested that a faster reaction kinetics could be achieved at a higher CO2 pressure.44 In addition, the continuous CO2RR at 100 bar was performed at −1.0 V vs. Ag/AgCl for 12 h to illuminate the long-term stability of the HS-Cu. As displayed in Fig. 2h, there were no obvious changes in both the current density and FE of the ethanol and formate, illustrating the excellent stability of the prepared HS-Cu catalyst at a high CO2 pressure.52 Furthermore, XRD, XPS and SEM of the electrode after the CO2RR at 100 bar were characterized. Only characteristic peaks of bare Cu could be observed from the XRD pattern (Fig. S12†), but a minor signal of the Cu+ peak was detected from XPS analysis (Fig. S13†), which could be ascribed to the reoxidation of Cu0 after exposure to air during the sample transfer process. The SEM image showed that the sample still exhibited the hollow sphere morphology (Fig. S14†), which further indicated the good stability of the catalyst.
To gain insight into the reaction mechanism on HS-Cu for the CO2RR at different CO2 pressures, in situ Raman measurement was conducted at various applied potentials in a custom-made high pressure in situ Raman cell (Fig. S15†). As shown in Fig. 3 and Fig. S16,† the spectra at different potentials were collected to uncover the reaction intermediates at different CO2 pressures. The CO stretching vibration of adsorbed *CO at ca. 2091 cm−1 and the C–H stretching vibration of adsorbed CH3 at ca. 2861 and 2930 cm−1 were clearly observed at negative applied potentials from −0.8 V to −1.3 V vs. Ag/AgCl at 80 bar (Fig. 3a), which could be assigned to the key intermediates for producing ethanol.57–59 Moreover, the peaks at ca. 278 cm−1 and 352 cm−1 assigned to the Cu–CO stretching vibration modes could be unambiguously detected. In addition, a broad peak emerging at ca. 2091 cm−1 corresponds to the *CO vibrational mode. With the applied potential being increased to −1.3 V vs. Ag/AgCl, the peak intensity increased continuously, which indicates that the *CO coverage on the catalyst was improved (Fig. 3a).60 Furthermore, in situ Raman spectra at different CO2 pressures were compared at a controlled potential (−1.0 V vs. Ag/AgCl). Due to the weak adsorption of *CO on the catalyst surface at ambient pressure, no obvious peak could be observed at different potentials at 1 bar CO2 pressure. The elevated peak intensity of the Cu–CO and *CO stretching vibrations with the increased CO2 pressure from 1 bar to 80 bar is due to the effective enrichment of the adsorbed *CO intermediates on the surface of the catalyst under the high-pressure conditions (Fig. 3b). In situ Raman data collected at various applied potentials and CO2 pressures thus directly and clearly demonstrates that the high CO2 pressure contributes to improving the *CO coverage on the catalyst,60,61 which effectively promotes C–C coupling and enhances ethanol selectivity. Besides, the characteristic Cu2O peaks at around 520 cm−1 and 620 cm−1 disappeared with the overpotential from −0.1 to −1.3 V vs. Ag/AgCl, further indicating that only Cu(0) existed stably during the CO2RR at high pressure (Fig. S16†).
On the basis of the observed pressure-dependent activity for CO2 conversion to ethanol, DFT calculations were further conducted to gain a more in-depth understanding of the underlying relationship between the production pathways of ethylene, ethanol and the local *CO concentration on the catalyst surface (Fig. 4 and S17†). Previous reports proposed that the formation of the intermediate *CHCOH is a decisive step in generating C2+ products during the process of the CO2RR on the Cu(111) surface model systems.60,62 The *CHCOH intermediate is further hydrogenated to form *CCH and *CHCHOH, which are the critical intermediates for ethylene and ethanol formation, respectively (Fig. 4a). We first calculated the binding energy of *CHCHOH and *CCH intermediates (Fig. 4b). We found that the binding energy decreases more for the formation of *CHCHOH (ethanol path) compared with that of *CCH (ethylene path) in the presence of *CO. With the increase of *CO coverage from 1/9–4/9 ML, the binding energy of *CHCHOH intermediates also reduces continuously, which indicates that more heat is released during the formation of *CHCHOH intermediates. Therefore, we discovered that higher *CO coverage on the catalyst surface effectively facilitates the selective formation of ethanol rather than ethylene. Besides, it is reasonable to calculate the required free energy for generating the intermediates *CCH and *CHCHOH to evaluate the possible reaction paths (Fig. S18†). The free energy of *CHCHOH decreases more than that of *CCH with *CO coverage reaching from 1/9 to 4/9. This phenomenon, which allows for high *CO coverage on the catalyst surface, is beneficial for generating *CHCHOH, thus promoting the production of ethanol. The good agreement with experimental results and the DFT calculations suggests that the selectivity for C2+ products in the CO2RR could be effectively controlled by modulating the *CO coverage on the surface of Cu-based catalysts.
Furthermore, we have also conducted techno-economic analysis (TEA) of the electrocatalytic CO2 conversion to ethanol at high pressures. From the technology and its impact on society, the process of electrochemical CO2 reduction to produce ethanol is the green pathway for CO2 conversion relevant to carbon reduction/utilization. Meanwhile, the high-pressure strategy does not obviously depend on the pressurization/CO2 supply cost but mainly on the electrolysis energy cost (as displayed in the ESI† in detail).
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d2gc03343g |
This journal is © The Royal Society of Chemistry 2023 |