Petra
Bianchini
a,
Antonella
Profumo
a,
Lorenzo
Cerri
b,
Costanza
Tedesco
a,
Lorenzo
Malavasi
a and
Andrea
Speltini
*a
aDepartment of Chemistry, University of Pavia, via Taramelli 12, 27100 Pavia, Italy. E-mail: andrea.speltini@unipv.it
bRiso Scotti S.p.a., via Scotti 2, 27100 Pavia, Italy
First published on 10th February 2025
This paper shows the results collected in lab-scale experiments for photocatalytic H2 evolution from rice industry wastewater, by using a cheap and eco-friendly graphitic carbon nitride catalyst, one-pot prepared by the sacrificial template method. The final effluent from the production of “rice milk” beverage proved to be really rewarding compared to pure water, highlighting the possibility of taking advantage of a sugar-rich matrix to boost H2 formation. After preliminary experiments in glucose aqueous solution, yielding a maximum gas evolution above 1000 μmoles g−1 h−1, the study moved on to wastewater and the operational conditions were optimized through designed experiments, under simulated solar light. Production of about 150 μmoles g−1 h−1, at least 380-fold greater than production from neat water, was achieved by working with just 0.5 g L−1 of catalyst directly in the raw effluent, thus limiting the amount of metal co-catalyst and avoiding sample dilution. The reproducibility of the process was good, with relative standard deviations below 12% (n = 3). The production was also verified under natural sunlight, obtaining a mean production of nearby 115 μmoles g−1 h−1. The sustainability of this photocatalytic setup is strengthened by the recyclability of the catalyst, which maintains its photoactivity for at least four treatments.
Sustainability spotlightThe search for new ways to retrieve clean energy is a priority for satisfying the increase in energy demand while avoiding the adverse effects of fossil fuels on the environment. H2, the most appealing clean energy vector, can be generated from water through photocatalysis, exploiting sunlight. This work combines such elements to achieve greener H2 directly from rice industry wastewater, an abundant waste produced worldwide. The convenience of using raw effluent with a small amount of catalyst, the recyclability of the catalyst and the effectiveness of the process under sunlight were demonstrated. This study is in line with the Affordable and clean energy (SDG7) and the Climate action (SDG 13) goals of the UN 2030 Agenda for Sustainable Development. |
In recent years, polymeric organic semiconductor graphitic carbon nitride (g-C3N4) has emerged as an eco-friendly catalyst, and nowadays it is one of the most promising photocatalysts for H2 production, CO2 reduction, N2 fixation, and C–C bond formation.7,8 Its attractiveness lies in its facile synthesis from cheap precursors, extended light absorption in the visible region of the solar spectrum, and high thermal and chemical stability.7–9 g-C3N4 is a 2D material characterized by a bulk, disordered graphitic structure, but it suffers from two main drawbacks: the high recombination rate of the charge carriers and low surface area. To overcome these limitations, heterojunction engineering with other semiconductors has been the most investigated route for the first problem, while surface treatments, such as laser ablation, ultrasonication or sacrificial template methods, address the second problem.7,10,11 Using KCl as a sacrificial template in the synthesis, the formation of poly(heptazine imide), PHI, a g-C3N4 polymorph with similar optical properties to the bulk material but increased crystallinity and photoactivity, was proved.10–12
Despite this, in the modern literature the use of PHI has been documented for cellulose photoreforming,13 and hydrogen peroxide production14 but not for hydrogen evolution from wastewater. Indeed, in the green H2 economy, efforts should be undertaken to pursue the concept of sustainability, which meets another cornerstone of sustainable development, that is the circular economy.
To date, research on photocatalytic H2 production has been only partially directed to the recovery of wastewater,6,15 which could be a resource owing to residual oxidizable compounds being used as sacrificial agents to boost H2 evolution.15,16 Nevertheless, to date some pioneering studies have provided evidence for the concrete possibility of valorising waste to retrieve hydrogen gas.15–24 In particular, simulated wastewaters were tested using MoS2 quantum dots-decorated ZnIn2S4 combined with reduced graphene oxide,16 and a platinized H2WO4/TiO2 S-scheme heterojunction.24 Other studies were conducted on real effluents employing different catalysts, namely sulfide wastewater from biogas production using Cu2S@TiO2 core–shell composites,22 olive mill wastewater with conventional Pt/TiO2,18 biodiesel wastewater using Pd/TiO2,23 refinery sulfide wastewater with cerium-doped TiO2,19 effluent from a plant producing fruit juice with Au/TiO2,20 and brewery wastewater using graphitic carbon nitride (g-C3N4) catalysts.15,21 A recent overview of photocatalytic hydrogen production, including water splitting and biomass/waste valorisation, provides evidence of the importance of this research area.25
Based on such a background, the novelty of the present work is the evaluation of rice industry wastewater to obtain H2via photocatalysis through a last-generation catalyst, viz. a poly(heptazine imide) material prepared by a single-step synthesis from low-cost precursors. In particular, the final effluent from the production of so-called “rice milk”, provided by the Italian company Riso Scotti S.p.A., was considered in view of its large-scale production and residual content of saccharides, mainly glucose, valuable as sacrificial agents to sustain H2 production from water.6,15 This food product, more properly described as a rice drink due to its vegetal origin, is particularly rich in saccharides (40–80 g L−1) derived from starch during the maceration of rice in water in the presence of enzymes. This is a two-phase enzymatic digestion involving dextrinization and saccharification, promoted by alpha amylase and glucoamylase, respectively. Briefly, rice, water, and the enzymes are put into a reaction for the transformation of starches into dextrins, and dextrins into sugars. Once the extraction process has taken place, the drink is homogenized with rice oil to improve palatability and cooled. Through a decanter, the fibres are separated from the drink, which is then sterilized and packaged in cartons. The Riso Scotti S.p.A. division that is in charge of the production of “rice milk” and other beverages, uses approximately 800 m3 of water per day and generates approximately 650 m3 of wastewater every day; thus seeking possible ways to utilize this high-volume production waste is relevant for the vision of a circular economy.
The process was first studied in a standard aqueous solution of glucose as a model sacrificial biomass, then in the industrial wastewater. The best conditions were established through a chemometric study and then the performance of the system was compared to that of commercial titanium dioxide, as the conventional benchmark semiconductor. Further experiments were conducted under natural solar light, and the possibility of recovering the catalyst for consecutive photocatalytic treatments was also investigated.
The PHI was characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), UV-vis diffuse reflectance spectroscopy (DRS), and Brunauer–Emmett–Teller (BET) surface area measurements (for details, see ESI†).
Experiments under natural sunlight were performed on a window ledge in Pavia (45°11′46′′ N, 9°09′38′′ E, 77 m altitude) on a sunny summer's day (11 am–3 pm, 5 July 2024); the solar power, measured by HD 9221 (Delta OHM) (450–950 nm) and multimeter (CO.FO.ME.GRA) (295–400 nm) pyranometers, ranged from 478 to 500 W m−2 in the visible range, and between 25.6 and 27.2 W m−2 in the UV region. The global radiation ranged from 580 to 900 W m−2 while temperature varied between 26 °C and 28 °C.
For catalyst recycling, the powder was recovered (0.45 μm filtration) and washed with distilled water before reuse.
All analytical determinations are described in ESI.† The H2 production data are hereafter reported as micromoles of gas per gram of catalyst per hour (μmoles g−1 h−1, HER). Reproducibility was evaluated based on the RSD% from independent photoproduction tests.
The optical characterization of the photocatalytic material is reported in Fig. 2.
The UV-vis absorption spectrum confirms, in agreement with the literature,12,26 an absorption edge of about 460 nm, and a band gap value of 2.7 eV, as calculated from the Tauc plot.
The morphology and microstructure of PHI, investigated by TEM and SEM, are displayed in Fig. 3. It is apparent that the PHI sample exhibits an exfoliated sheet structure with the presence of small particles and large reduction of the thickness of the layer, as evident from the light colour of the TEM image.
From the BET measurements it was verified that the PHI semiconductor has a surface area very close to that of the bulk, 15.5 m2 g−1 and 17.5 m2 g−1, respectively, and this may suggest that the higher HER of PHI, previously evaluated in standard tests,26 is imputable mainly to the increased density of active sites in the modified photocatalyst together with the improvement in optical response.26
This catalyst, very appealing in being prepared from cheap precursors through a simple one-pot procedure, and showing greater visible light absorption than titanium dioxide,6 was here evaluated to move towards more sustainable H2 production from aqueous biomass, which was optimized by a multivariate approach. With this aim, in the first part of the work a series of lab-scale experiments was planned in water containing glucose,20 chosen as a representative biomass-derived sacrificial agent, considering that different food industry wastewaters contain up to tens of grams per litre of residual sugars.20,21 This has become relevant, as bio-oxygenated compounds for H2 photoproduction are now counted as alternative resources to meet energy needs.31
A full 23 design of experiments (DoE) was accomplished following the experimental domain reported in Table S2,† where the variables involved in the photocatalytic process, namely glucose concentration (x1), catalyst concentration (x2) and co-catalyst loading (x3), are studied at two levels (low and high). The responses, experimentally obtained as mean HER from duplicate experiments (Table S3†), were modelled using CAT software (Chemometric Agile Tool),32 which provided the plot of the coefficients of the model together with the response surfaces, as shown in the ESI (Fig. S1 and S2),† as the output of the elaboration. It was found that the biomass concentration was the most influential factor (**p < 0.01), with the highest level favouring the reaction, probably due to the facilitated mass transfer of the solute to the catalytic surface.27,33 The same is true for the high level of co-catalyst, although to a lesser extent (*p < 0.05), but combined with the lowest amount of catalyst (**p < 0.01 for their interaction). The production peak, above 1000 μmoles g−1 h−1 for the model monosaccharide, is competitive compared to previous studies on aqueous glucose treated under UV or solar radiation in the presence of metal-decorated g-C3N4 (ref. 21 and 34) or TiO2 (ref. 35 and 36) semiconductors, and it highlights the potential of this PHI photoactive material.
Driven by these outcomes, we then moved on to the processing water from the production of so-called “rice milk”. The first trials were carried out in duplicate both on the sample as-received and after 1:
4 v/v dilution to reduce the apparent opalescence of the waste, which can hamper light penetration during irradiation. Under these conditions (1 g per L of catalyst, 0.5 wt% Pt), gas formation was low (around 5 μmoles g−1 h−1) in the raw sample, but significantly higher compared to deionized water (<0.4 μmoles g−1 h−1, not quantifiable), which was tested as the control. Only traces of H2 (<0.4 μmoles g−1 h−1) were found from the diluted matrix, suggesting that a smaller dilution factor could be considered.
These preliminary results prompted us to further investigate the possibility of recycling this waste. Another DoE was set up and experiments were carried out, based on the experimental domain shown in Table 1.
Levels | ||
---|---|---|
−1 | +1 | |
Waste dilution (v/v), x1 | 1![]() ![]() |
None |
Catalyst concentration (g L−1), x2 | 0.5 | 2 |
Pt loading (wt%), x3 | 0.5 | 3 |
To evaluate the possible effect of the amount of biomass (quantified as glucose), the wastewater was used after 1:
2 v/v dilution (low level) or as-received (high level).
The HERs achieved according to the experimental plan are reported in Table S4,† while the plot of the coefficients of the model is shown in Fig. 4.
As can be seen, the first and second variables significantly affect the process. In particular, the HER is improved by avoiding waste dilution (x1, high level) and using 0.5 g L−1 as the catalyst concentration (x2, low level). Moreover, the x2x3 coefficient indicates that the interaction between catalyst amount and Pt loading is significant; in particular, when using the lowest concentration of catalyst, the highest value is required for the co-catalyst. In any case, the amount of metal deposited on the g-C3N4 surface is strongly mitigated by the low concentration of the catalyst, and by its durability for multiple photoreactions (see later in the text).
The response surfaces (Fig. 5) graphically show the role of the variables relative to their interactions in terms of H2 produced (y-axis).
![]() | ||
Fig. 5 Response surfaces obtained by CAT from the experimental results of H2 production from the wastewater. |
The model, elaborated on the experimental data is given in eqn (1):
HER = 54 + 17x1 − 27x2 + 10x3 − 6x1x2 + 10x1x3 − 17x2x3 | (1) |
The chemometric study clearly indicates that the best conditions are: no waste dilution, 0.5 g per L catalyst, 3 wt% Pt. This conclusion was confirmed at the test point [x1 = 0; x2 = 0; x3 = 0], which means 1:
1 v/v dilution, 1.25 g per L catalyst, 1.75 wt% Pt, obtaining an HER of 53 ± 6 μmoles g−1 h−1 (p = 0.05, n = 4). The experimental datum is not statistically different from the value predicted by the model (see eqn (1)), viz. 54 μmoles g−1 h−1; therefore the model is validated.
The maximum production, i.e. 148 μmoles g−1 h−1, corresponds to a TON of around 4, with an AQY about 0.65% higher than the data collected on brewery and dairy wastewaters using oxidized g-C3N4 (coupled with Pt) as an alternative to commercial titanium dioxide.21 In terms of H2 produced, recycling this type of effluent is rewarding, as is apparent by comparing its HER to that observed under sunlight in other wastewaters rich in saccharides using TiO2 coupled with Au20 or modified g-C3N4 coupled with Pt.21
Although deep insight into the reaction mechanism is beyond the scope of the present study, the central role of the biomass in the wastewater was ascertained from the same experiments performed in pure water (distilled water) that yielded an HER at least 380 times lower, with the evolved H2 being negligible (<0.4 μmoles g−1 h−1), as the contribution from “direct” water splitting.37 This is clear evidence of the action of the residual saccharides in the industrial waste as sacrificial electron donors6,38 in sustaining gas formation through photoreforming, also referred to as “sacrificial water splitting”,37 supporting the recovery of this waste for energy retrieval. Conversely, H2 was not detected (<0.003 μmoles h−1) either in the dark or without PHI, as expected, maintaining the same amount of metal co-catalyst in the sample solution (both under light and in darkness), thereby confirming the photocatalytic pathway that underlies the reaction and the role of the PHI catalyst. On the other hand, the gas formation below 0.4 μmoles g−1 h−1 observed in Pt-free irradiation experiments, with PHI alone, confirms both the action of the co-catalyst and the synergistic effect that takes place when the metal is coupled with the graphitic carbon nitride polymorph, providing 148 μmoles g−1 h−1 (the highest HER achieved under the best conditions).
The composition of the liquid phase after photocatalysis was investigated by liquid chromatography (Table S5†). With regard to the organic fraction, the reduction of the glucose concentration (around 90%) proves the transformation of the sugars during treatment, which was also confirmed by the identification of furfural and hydroxymethylfurfural, investigated as key byproducts, in the solution, at concentrations of 41 μg L−1 and 13 μg L−1, respectively, while methylfurfural was not detectable. Since formic acid was present after the reaction but was also in the original sample, as determined by ion chromatography, it is reasonable to assume that the final concentration derives from both processes of sugar oxidation and conversion of formic acid in solution to carbon dioxide by dehydrogenation.28,31 Indeed, CO2 was found in the gas phase (122 μmoles g−1 h−1), but CO was not detectable. Given these experimental data and based on previous studies on H2 production from aqueous phase saccharides over platinized catalysts,21,27,39–41 we can hypothesize a mechanism that combines sugar oxidation with water splitting under anaerobic conditions, called biomass photoreforming,28 in which (1) the catalyst absorbs the radiation that generates the typical charge separation (holes and electrons); (2) the sacrificial electron donor organic compounds act as scavenger of oxidizing species and supplies electrons and protons by undergoing oxidative photoreforming;39,40,42 (3) the metal acts as an electron collector to enhance biomass photoreforming, also sustaining hydrogen ion reduction, while preventing charge carrier recombination.27,40,43,44
The HER obtained was satisfactorily compared to experiments done using historical P25 TiO2. The latter was tested in the effluent under the conditions previously reported for standard saccharide solutions,21 observing a mean HER of 638 μmoles g−1 h−1, possibly attributable to its higher surface area.45
Overall, the performance of the system is attractive as the HER is similar to or even higher than those attained in other food industry streams,20,21 with a remarkably more eco-friendly g-C3N4 catalyst that does not require any post-synthesis treatment.21,46
After the optimization of the photocatalytic system, the subsequent part of the work was addressed to assessing the sustainability of the process. The latter is definitely improved when stable and recyclable photoactive materials are available.47 Recycling tests in the effluent under the best conditions – simply washing the recovered powder with water – provided evidence for the long-term stability of g-C3N4 (Fig. 6). Indeed, it was used four times with almost unchanged photocatalytic activity (Fig. 6), with just a 24% decrease at the fourth use.
![]() | ||
Fig. 6 Reusability of the g-C3N4 catalyst in raw wastewater under simulated solar light (n = 2): HER (y-axis on the left), TON (y-axis on the right). |
These findings are supported by the XRD spectrum of the spent catalyst (Fig. 1, green line) compared to the pattern of the fresh one (Fig. 1, black line). The main peaks of the PHI phase at 8°, 10° and 27° are still clearly visible after four photocatalytic cycles, and this could justify the retention of the PHI performance. However, progressive peak broadening and a reduction in the relative intensity of the main peaks as a function of the number of reuse cycles indicate a slight loss of PHI crystallinity, possibly due to the repeated exploitation of the catalyst, but which does not significantly influence the HER. However, we cannot exclude possible catalyst fouling caused by the lipid component18 derived from the rice oil used as an additive in the beverage production.
To demonstrate the feasibility of carrying out the photoreaction under natural solar light, irradiation experiments were done on a window ledge under natural illumination (outdoor conditions), during the central hours of the day. The mean HER was 114 μmoles g−1 h−1 under the real conditions described in the experimental section, with good reproducibility (RSD < 12%, n = 4). This value is in good agreement with that measured, 130 μmoles g−1 h−1, under simulated conditions in solar box (800 W m−2, 35 °C). These results point towards a solar-driven H2-evolving system, to be assessed in future studies at the pilot plant scale.38,39
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4su00567h |
This journal is © The Royal Society of Chemistry 2025 |