Yuanyuan Liua,
Junjie Guab,
Jinli Zhanga,
Feng Yuc,
Jiao Wanga,
Ning Niea and
Wei Li*a
aSchool of Chemical Engineering, Tianjin University, Tianjin 300072, P.R. China. E-mail: liwei@tju.edu.cn; Fax: +86-22-27890643; Tel: +86-22-27890643
bDepartment of Mechanical and Aerospace Engineering, Carleton University, Ottawa, K1S 5B6, Canada
cKey Laboratory for Green Processing of Chemical Engineering of Xinjiang Bingtuan, School of Chemistry and Chemical Engineering, Shihezi University, Shihezi 832003, P.R. China
First published on 5th January 2015
Small grain size combined with large I(020)/I(111) ratio have been proven to be an effective strategy to improve the electrochemical properties of LiFePO4 material due to increased Li-ion diffusion. In view of this, we use Tween-80 as the surfactant in hydrothermal synthesis to modulate both crystal size and orientation of LiFePO4. It is indicated that the LiFePO4 particles synthesized via the Tween-80 modified hydrothermal method exhibited a small mean diameter of 100 nm and a large I(020)/I(111) ratio of 1.19. Whereas in the surfactant-free hydrothermal system, the obtained LiFePO4 particles exhibit a relatively large mean diameter of 200 nm and a low I(020)/I(111) ratio of 0.84. LiFePO4 particles with small grain size and a large I(020)/I(111) ratio can be easily brought into contact with electrolyte, facilitating electric and Li-ion diffusion. After being coated with conductive carbon, the synthesized LiFePO4/C nanoparticles perform a high Li-ion diffusion coefficient of 1.79 × 10−13 cm2 s−1. It presents a large reversible capacity of 166.5 mA h g−1 at 0.1 C and even a high rate capacity of 119.6 mA h g−1 at 20 C.
In comparison with conventional solid-phase synthesis methods, the low temperature hydrothermal method, due to its fast reaction rate, mild synthesis conditions, is more suitable for controlling crystal size and achieving a high degree of crystallinity, purity, and narrow particle size distribution.6,12–14 The hydrothermal method has been used for the synthesis of LiFePO4 nanoparticles including nanorods,15 nanoplate,6,16 nanowire,17 and nanosphere.18 The use of surfactants during hydrothermal synthesis is a promising route to control and modify the size and crystal orientation of LiFePO4. For instance, Ferrari et al.19 utilized a polymeric surfactant (polyvinylpyrrolidone, PVP) in the hydrothermal reaction to synthesize platelet-like LiFePO4 particles with thicknesses of approximately 0.5–1 μm and diameters of 2–7 μm. This method gave preferred crystal growth along the (010) face and yielded materials with discharge capabilities of 153 and 80 mA h g−1 at rates of 0.1 C and 5 C, respectively. Pei et al.20 used the surfactant of sodium dodecyl benzene sulfonate (SDBS) in the hydrothermal reaction to synthesize LiFePO4 nanoplates (20 nm long and 50 nm wide) with larger surface areas along the (010) plane. These materials showed discharge capacities of 162.9 and 107.9 mA h g−1 at rates of 0.1 C and 10 C, respectively.
Herein, we successfully prepared LiFePO4 nanoparticles (rather than platelet-like LiFePO4 particles) with the preferential (010) face using a non-ionic surfactant Tween-80 (i.e., polyoxyethylene sorbitan monooleate) as surfactant via hydrothermal synthesis. Characterization by XRD, FTIR, SEM and size distribution analysis all indicated that the use of Tween-80 can successfully reduce the grain size and modulate the crystal growth along the (010) facet of LiFePO4 particles. To the best of our knowledge, no report has been found so far that using Tween-80 as the surfactant to hydrothermal synthesis of LiFePO4 materials, since Tween-80 has already been used as an additive to synthesize nanoparticles of silver,21 nickel,22 copper,23 gold,24 and α-Fe2O3.25 Additionally, we believe that this facie route shows potential for preparing other olive-structured LiMPO4 (M = Mn, Co and Ni) nanoparticles with preferential growth along (010) face.
The precursor mixture was transferred into a 0.5 L stainless steel autoclave (Dalian Co., China, Model GCF-0.5L) under a nitrogen atmosphere where it underwent hydrothermal crystallization at 180 °C for 3 h. After the reaction, the resulting suspension was filtered and washed several times with deionized water and ethanol. The solids were then dried at 120 °C for 12 h under vacuum, after which the LiFePO4 powder was mixed with 17 wt% glucose. In order to improve electronic conductivity, the material then underwent calcination at 750 °C for 6 h in a tubular furnace under a nitrogen atmosphere, yielding LiFePO4 particles coated with carbon (LiFePO4/C). The prepared LiFePO4 and LiFePO4/C samples were denoted as LFP-Tween and LFP/C-Tween. The LiFePO4 and LiFePO4/C samples prepared in the absence of Tween-80 were denoted as LFP and LFP/C for comparison (Scheme 1).
Fig. 1 XRD patterns of the precursor precipitates synthesized in the absence (Precursor) and presence of Tween-80 (Precursor-Tween). |
FTIR analysis was carried out in order to understand how Tween-80 facilitates the formation of Fe3(PO4)2·8H2O crystal. The FTIR spectrum of neat Tween-80 is also given for comparison. As shown in Fig. 2, the sample Precursor shows typical peaks at 1054 cm−1 and 837 cm−1 corresponding to the P–O bond of PO43−.26 For the Tween-80 modified precursor precipitates, the presence of the peaks of surfactant involving –H2C–O–CH2– (946 cm−1), –CO–O–CH2– (1100 cm−1), –CH2–CH3 (2855 cm−1 and 2900 cm−1)27,28 indicates that the functional groups of Tween-80 have been anchored onto the surface of the precursor precipitates. The absorption band due to CO stretch at 1732 cm−1, however, does not appear in Tween-80 modified precursor precipitates. At the same time, a broad band centered around 1640 cm−1 assigned to the C–O–Fe bond formation is clearly observed.25 This indicates that there might exist chemical interaction between Tween-80 and Fe3(PO4)2·8H2O precipitate via the oxygen of CO group.25 These Tween-80 capped Fe3(PO4)2·8H2O precipitates are covered or encapsulated by surfactant micelles, leading to a reduction of Fe3(PO4)2·8H2O precipitates in the precursor solution. Therefore, the dissolution reaction of the two precipitates needs to maintain equilibrium by encouraging the dissolution of the first precipitate Li3PO4 (with Ksp = 3.2 × 10−9) and accelerating the precipitation of Fe3(PO4)2·8H2O (with Ksp = 1.0 × 10−36),29 which is consonant with the XRD observation in Fig. 1.
Fig. 2 FTIR spectra of the precursor precipitate synthesized in the absence (Precursor) and in the presence of Tween-80 (Precursor-Tween), together with the FTIR spectrum of pure Tween-80. |
To investigate the effect of the surfactant-modified precursor on the crystal growth of LiFePO4, we treated the precursor mixtures in the autoclave with a fast rising temperature to 125 °C, 130 °C, 150 °C, respectively, and then quickly cooled down to room temperature. It is observed that for the Precursor with thermal treatment to 150 °C there were still small amounts of Fe3(PO4)2·8H2O in the particles. Whereas for the Precursors-Tween, perfect crystal LiFePO4 particles (Fig. S1†) were formed. This suggested that the more Fe3(PO4)2·8H2O crystals appeared in the precursor mixture, the quicker the crystals of LiFePO4 formed during the next hydrothermal crystallization process.
Fig. 3 XRD patterns of the LiFePO4 prepared via hydrothermal crystallization from Precursor (a) and Precursor-Tween (b) for 3 h at various temperatures. |
In order to confirm the LiFePO4 crystals grow preferentially along the (010) facet, the peak intensity ratios of I(020)/I(111) for the synthesized LiFePO4 were calculated according to the XRD patterns (see Fig. 4). It is clear that the I(020)/I(111) ratios for LiFePO4 synthesized from Precursor at the temperatures of 150 °C, 160 °C, 170 °C and 180 °C are 0.75, 0.79, 0.80 and 0.84, respectively; whereas it is 0.90, 1.00, 1.10 and 1.19 for LiFePO4 synthesized from Precursor-Tween. The increase in I(020)/I(111) ratio demonstrated that the preferred orientation along (010) facet of LiFePO4 was successfully achieved by using Tween-80 during hydrothermal synthesis.
Fig. 4 Peak intensity ratios of I(020)/I(111) for LiFePO4 prepared via hydrothermal crystallization from Precursor and Precursor-Tween for 3 h at various temperatures. |
It is well known that the crystal growth is mainly controlled by nuclei surface energy. Nuclei surfaces with low surface energy have a faster growth rate along these directions.12 During the LiFePO4 nuclei growing process, the functional groups of surfactant Tween-80 may adhere to the outer layer of (010) surfaces of the newly created LiFePO4 nuclei, making the Tween-80-terminated (010) surfaces more stable and further suppressing crystal growth along the (010) facet. It is reported that the Li-ions migrate along [010] direction,30 so reducing the length in [010] direction and enlarging the surface area of (010) facet can accelerate the Li-ions diffusion. Therefore, with the assistance of Tween-80, the LiFePO4 grows more slowly along the [010] direction, resulting in a large scale of (010) facet for the Li-ions diffusion, and hence enhancing the diffusive rate of Li-ions and improving the electrochemical performance of LiFePO4 material. In addition, the I(020)/I(111) ratio is also affected by and increases with the hydrothermal reaction temperature. LiFePO4 particles synthesized from the Precursor-Tween via hydrothermal crystallization at 180 °C for 3 h showed the largest (010) facet, and were chosen as the subject for further investigation.
In addition, the particle size distribution of the obtained LiFePO4/C samples was also investigated and the results were listed in Fig. 5b. It is clear that the LFP/C sample shows a broad particle size distribution with peak located at 1.26 μm. Whereas the LFP/C-Tween sample illustrates a relatively narrow size distribution with decreased peak value located at 0.83 μm. This reduction of particle size is also confirmed by SEM.
SEM and TEM analysis were carried out to reveal the morphology and structure of the LiFePO4/C samples. From the SEM images in Fig. 5c and d, it can be seen that both of the LiFePO4/C particles exhibit a rod-like structure, indicating the shape does not change after the addition of surfactant Tween-80. However, the LFP/C-Tween particles exhibit smaller size (∼100 nm) than that of LFP/C (∼200 nm), which can be attributed to the faster dissolving rate of Precursor-Tween and more rapid growth rate of LiFePO4, as suggested by the XRD patterns given in Fig. S1.† Furthermore, the HRTEM images in Fig. 5e and f also confirmed the preferred orientation of LiFePO4 crystal modified by surfactant Tween-80. For the sample LFP/C, the interplanar distance of 3.476 Å corresponds to the (111) plane of orthorhombic LiFePO4. Whereas for the sample LFP/C-Tween, HRTEM image shows the lattice interplanar spacing of 3.478 Å and 3.003 Å assign to the (111) and (020) planes of LiFePO4 respectively, which indicates that the largest exposed plane of the LiFePO4/C is the (020) facet, giving the strongest (020) line in the XRD pattern (Fig. 5a). In addition, TEM images in the inserted section of Fig. 5e and f indicate the amorphous carbon layer. The conductive layer of LFP/C-Tween (1.8 nm) is thinner than that of LFP/C, which might ascribed to the smaller grain size of LFP/C-Tween particles.
Base on the above analysis, it can be concluded that using surfactant Tween-80, LiFePO4/C material with enlarged (010) facet and smaller grain size can be synthesized hydrothermally, which can provide a more favourable pathway for Li-ions transport and larger contact area of electrode/electrolyte, resulting in the improved electrochemical performance.
As shown in Fig. 6b, the LFP/C-Tween materials still exhibited higher specific capacities of 129 mA h g−1 and 119.6 mA h g−1 as the current rate rose to 10 C and 20 C, and the discharge voltage plateau at 20 C is still higher than 3 V, implying low polarization.
The low polarization of Li/LiFePO4 suggests small electrolyte resistance and interfacial resistances on both the anode and cathode, which is desirable for achieving high rate performance.1 Fig. 6c compares the cycle performance of LiFePO4/C particles at the current rates from 1 C to 20 C. Even at high rate of 20 C, the special capacity of LFP/C-Tween particles was still maintained at 93% after 50 cycles, which is 13% higher than that of the LFP/C particles. We compared our results with those reported by other research groups in Table 1. It is clear that the present LiFePO4/C composite exhibits the highest rate capacity at 20 C. All of these improvements are attributed to the enlarged crystal orientation along the (010) facet and the reduced Li-ion transport length of LiFePO4/C. In addition, the energy density of the cathode LiFePO4/C (calculated by integrating the discharge curve after 50 cycle at 20 C) was 380 W h kg−1. This value meets the target specific energy density for EV battery, indicating great potential for commercial applications.
Method | Structure | Capacity (mA h g−1) | Reference | |
---|---|---|---|---|
10 C | 20 C | |||
Carbothermal method | LiFePO4/C | 90 | 70 | 31 (2013) |
Chemical vapor deposition | LiFePO4/graphic | 100 | 80 | 32 (2013) |
Mechanochemical activation | LiFePO4/C | 111 | 92 | 33 (2009) |
In situ polymerization restriction method | LiFePO4/C | 115.6 | 84.5 | 34 (2013) |
Carbothermal reduction route | Cl-doped LiFePO4/C | 120 | 90 | 35 (2010) |
Solid-state method | Li0.97Na0.03Fe0.97Ti0.03PO4/C | 121.4 | 97.3 | 36 (2013) |
Hydrothermal method | LiFePO4/C + graphic | 124 | 112 | 37 (2011) |
Tween-80 modified hydrothermal method | LiFePO4/C | 129 | 119.6 | This work |
Fig. 6d shows the first-round CVs profiles of LFP/C and LFP/C-Tween sample for an open circuit voltage (OCV) of 3.42 V vs. Li/Li+ at a scan rate of 0.1 mV s−1. The CV profiles show one distinct anodic peak (charge) and cathodic peak (discharge) corresponding to the charge–discharge reaction between LiFePO4 and FePO4. The LFP/C-Tween sample shows a higher peak current than that of LFP/C sample, indicating a better rate capability. In addition, the peak potential difference between the anodic and cathodic peaks is 0.19 V for LFP/C-Tween particles, whereas it is 0.30 V for LFP/C particles. A small peak potential difference in the CV curve suggests that the reversibility of the electrode reaction of LFP/C-Tween is markedly ameliorated by the preferential growth of the (010) plane and reduced grain size.
Fig. 7a shows the electrochemical impedance spectroscopy (EIS) of the synthesized LiFePO4/C particles. It is clear that the impedance spectrum is composed of an intercept at high frequency, a depressed semicircle at medium frequency and a straight line in low frequency region. A simple equivalent circuit model in the inserted section of Fig. 7a is constructed to analyse the impedance spectra. The intercept impedance on the real resistance axis is attributed to the ohmic resistance (RΩ), which represents the resistance between electrolyte and electrode. The semicircle at medium frequency relates to the charge-transfer (Rct) in cathode–electrolyte interface while the straight line in low frequency region relates to Warburg impedance (Zw) associated with Li-ion diffusion in LiFePO4/C crystal. The numerical value of the diameter of the semicircle on the real axis is approximately equal to Rct. The Rct value for LFP/C-Tween cathode is about 37 Ω, much smaller than that of LFP/C cathodes (63 Ω). This indicated that the impedance of electrochemical reaction was mediated by using surfactant Tween-80 during the synthesis, which is consistent with their electrochemical properties.
In addition, the Li-ions diffusion coefficient of the LiFePO4/C was also calculated based on the low frequency spots.38 According to the slopes of the lines (Fig. 7b), the Li-ions diffusion coefficient in the LFP/C-Tween sample was calculated to be 1.79 × 10−13 cm2 s−1, which is higher than that of LFP/C (1.15 × 10−13 cm2 s−1). This enhanced Li-ions diffusion is ascribed to the enlarged (010) lattice plane and reduced particle size.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c4ra14791j |
This journal is © The Royal Society of Chemistry 2015 |