Ha Jun Kim†
a,
Sanjith Unithrattil†a,
Yoon Hwa Kima,
Woon Jin Chungb and
Won Bin Im*a
aSchool of Materials Science and Engineering, Optoelectronics Convergence Research Center, Chonnam National University, 300 Yongbong-dong, Buk-gu, Gwangju, 500-757, Republic of Korea. E-mail: imwonbin@jnu.ac.kr; Fax: +82-62-530-1699; Tel: +82-62-530-1715
bInstitute for Rare Metals & Division of Advanced Materials Engineering, Kongju National University, Cheonan, Chungnam 330-717, South Korea
First published on 12th January 2017
A series of new Eu2+-activated melilite-structured phosphor compounds was developed through solid-state reactions. The structural and spectroscopic properties of the phosphors were analyzed; all phosphors showed emissions in the blue to green regions of visible light. All developed compounds showed asymmetric broad-bands with shoulders on the lower-energy sides. The spectroscopic parameters of Eu2+ emission in the host compound were estimated and their correlation with the chemical composition of the phosphor was verified. The luminescence mechanism in the phosphors was analyzed through luminescence decay measurements. The broad emission band in the developed compound, due to transitions in the 4f65d–4f7 levels of Eu2+, was found to be ideal for application in solid-state lighting devices. The feasibility of the compound as a potential white LED phosphor was demonstrated by fabricating a white LED with excellent emission properties.
The development of an ideal phosphor covering the entire visible region of the spectrum is an ongoing process. Certain phosphors are widely used because they show superior emission properties. Y3Al5O12:Ce3+ (YAG:Ce3+) is one of the most prominent; however, it has drawbacks that must be addressed for white LEDs (wLEDs) to replace all conventional illumination sources.4–6 The important drawbacks to address include the low color rendering index and thermal instability of luminescence properties. In recent years, several alternative phosphors have been proposed,7,8 but a breakthrough has not yet occurred.
Researchers have followed different strategies to develop a new phosphor meeting all criteria required of the intended material. One widely followed strategy is to alter the properties of existing phosphors through substitutions of suitable elements. Although this strategy shows promise, the extent of alteration is often limited by the inherent properties of the phosphor lattice, which limits the amounts of the substituent atom that can be accommodated. Desirable changes in the properties of the material typically require substantial amounts of the substituent elements, unless the substituting species are used as dopants. Barring certain structures with inherent tolerance for large-scale substitution, most crystal lattices accommodate only low percentages of substituent elements.8–10 The identification of substitution-friendly structures is crucial in such strategies. Most such structures are of mineral origin.
Melilite is a mineral group found in high-temperature metamorphosed impure limestone and silica-undersaturated igneous rocks. Melilite compounds crystallize with tetragonal symmetry and have many applications, ranging from optical materials to fuel cell ingredients.11 The tetragonal structure of the melilite compounds can accommodate different ions through substitutions and cosubstitutions. This property of the structure has been widely utilized in achieving optical materials of desired properties.12,13 In this study, we have developed a series of new broadband-emitting phosphors utilizing the substitutability of melilite-structured compounds. Based on industrial requirements, a broadband-emitting green phosphor was materialized. The structural and optical properties of the compounds and the correlations of atomic composition with the phosphor emission properties were analyzed through X-ray diffraction (XRD) and discussed thoroughly. The feasibility of the tested compounds as potential green-emitting components in solid-state lighting was demonstrated by fabricating wLEDs.
In Sr2Ca2MgAl2Si3O14 (SCMAS), where all divalent ions in the major cation layer are alkaline earth elements, the dopant Eu2+ ions are expected to occupy these tetrahedral sites because of the similarity in ionic radii. The bonding nature of these sites is primarily determined by the major cations, which determine the interatomic spacing between cations and the O2− anions. For a broadband-emitting activator like Eu2+ in SCMAS, the emission peak position and the spectral width of the bands are determined by the bonding parameters and the polarizability of the chain-forming cations arranged in alternating layers. In SCMAS, these cations include Mg2+, Al3+, and Si4+, which ensure diversity in the bonding nature. This diversity is crucial for tuning the emission of such compounds.
The diversity in the nature of the bonding anions causes a non-spherical distribution of electron density around the major cation site where the activator ion is likely to be occupied. As discussed in the preceding section, this asymmetry arises from the dissimilarity of ions occupying the 4e sites of the structure, which are coordinated to the polyhedra and di-ortho units containing further dissimilar ions, viz. Mg2+, Al3+, and Si4+. Notably, although the 4e sites are occupied by divalent cations with different ionic radii, the polarizing tetrahedral units with electrons shared by the major cations are of diverse oxidation states, and the polyanion units bear different formal charges. These differently charged units have different polarizability levels, which determine the availability of electrons in bond formation. This causes the non-spherical charge density distribution around major cation sites. The relevant bonding parameters are estimated by the Rietveld refinement of the structure.
Fig. 2 shows the XRD profile of the compounds A4MgAl2Si3O14:Eu2+ (A4MAS:Eu2+), where A is the alkaline earth elements Ca, Sr, and Ba, respectively, in different substitutional ratios and in increasing order of atomic radii. A starting composition of (Sr2Ca2)MAS:Eu2+ was chosen. The ratio of major cations in these sites was subsequently replaced with those of higher ionic radii from the same group, and compositions up to (Ba0.5Sr3.5)MAS:Eu2+ were obtained. XRD profiles of all samples are comparable to the reference pattern PDF# 75-1736, indicating that the compounds each form a single phase. The change in XRD profiles of the changing compounds is shown in the right panel of Fig. 2, where successive peaks at 30.5° are shifted to 30° by increasing the ionic radius of the substituent, as is expected.
Fig. 3 shows the Rietveld refinement of the XRD profile of the selected composition, SCMAS:Eu2+, using a pseudo-Voigt profile function. The structural model of CaYAl3O7, as reported by Park et al.,15 was used as the starting model. The lattice positions of the elements were assigned based on the relative ionic radii of the cations occupying the respective sites. The refinement was converged until the Rp, Rwp, and the goodness-of-fit parameter (χ2) were in acceptable ranges, indicating phase formation. The refinement parameters of the selected composition are tabulated in Table 1.
Fig. 3 Rietveld refinement of the powder XRD profile of Sr2Ca2MgAl2Si3O14. Data (points) and fit (lines), the difference profile, and expected reflection positions are displayed. |
Formula | Sr2Ca2MgAl2Si3O14:Eu2+ |
Radiation type | X-ray |
2θ range/degree | 10–100 |
T/K | 295 |
Symmetry | Tetragonal |
Space group | P21m |
Z | 1 |
a, b/Å | 7.8415(1) |
c/Å | 5.1318(1) |
Volume/Å3 | 315.55(0) |
Rp/% | 2.07 |
Rwp/% | 2.71 |
χ2 | 1.80 |
Fig. 4 shows the evolution in the unit cell parameters (a) a, b, and (b) c, and (c) the unit cell volume, V, obtained from the Le Bail method16 with corresponding values tabulated in Table 2. The increasing substitution of the larger cation Sr2+ for Ca2+ in the selected composition SCMAS:Eu2+ correlates to a linear increase in the lattice parameters, which is proportional to the amount of the substituent component. The linear fit of the lattice parameters of the compound, barring BaSMAS:Eu2+ in which the substituent ion is Ba2+, have linear fitting factors of 0.989, 0.959, and 0.999, indicating that the compounds obey Vegard's law17 for lattice parameters in the cation-substituted compounds. This suggests isostructural phase formation in the compound series.
Phosphor | a, b/Å | c/Å | V/Å3 |
---|---|---|---|
Sr2.0Ca2.0MAS:Eu2+ | 7.8415(1) | 5.1318(1) | 315.55(0) |
Sr2.5Ca1.5MAS:Eu2+ | 7.8572(1) | 5.1568(1) | 318.36(0) |
Sr3.0Ca1.0MAS:Eu2+ | 7.8797(1) | 5.1808(1) | 321.67(1) |
Sr3.5Ca0.5MAS:Eu2+ | 7.9007(1) | 5.2031(1) | 324.78(1) |
Sr4MAS:Eu2+ | 7.9304(3) | 5.2201(3) | 328.30(2) |
Ba0.5Sr3.5MAS:Eu2+ | 7.9418(2) | 5.2426(2) | 330.66(1) |
Fig. 5 (a) PL excitation and (b) emission spectra of (Ba,Sr,Ca)4MgAl2Si3O14 with variations in the major cation ratio. |
The normalized emission spectra of the compounds, shown in Fig. 5(b), depict broadband emissions with shoulders on the lower-energy sides. This is not characteristic of the emission band originating from the 4f65d–4f7 transition in Eu2+ ions. When considering the feature, as well as the fact that the compound has only one crystallographic site for substituting the activator, which is the eight-coordinated dodecahedral 4e site, the shoulder can be interpreted as a consequence of random substitution by activator ions at these crystallographic sites, which are typically occupied by diverse cations, viz. Ba2+, Sr2+, and Ca2+. These different cations have different ionic radii and bonding parameters; as a result, the corresponding sites and the adjacent sites are affected by local distortions. This affects the average distance of the metal ligands, which is important in determining the emission peak position through the crystal field effect. The crystal-field splitting parameters 10Dq of the compositions were estimated by identifying the center of gravity of the t2g and eg transitions; the corresponding values are tabulated in Table 3. Crystal field splitting is significantly decreased with increases in the average cation size. This agrees with theoretical expectations, as the average distance between Eu2+ and O2− is considerably smaller in Ba2+-substituted compounds than in non-substituted counterparts. The distorted dodecahedral site occupied by the activator ion deviates from cubic symmetry, and the crystal field varies accordingly.14 Thus, the lattice sites of the activator ion, though crystallographically similar, attain different symmetries; therefore, the overall emission shows a lower-energy-side shoulder.
Phosphor | E(2+, A) | Eem | Γem | D(2+, A) | 10Dq | εc | EZPL | ΔS |
---|---|---|---|---|---|---|---|---|
Sr2.0Ca2.0MAS:Eu2+ | 23419 | 19881 | 2722 | 10617 | 10945 | 6793 | 21459 | 3538 |
Sr2.5Ca1.5MAS:Eu2+ | 23529 | 20121 | 2718 | 10507 | 10485 | 6959 | 21668 | 3408 |
Sr3.0Ca1.0MAS:Eu2+ | 23640 | 20534 | 2677 | 10396 | 10258 | 6984 | 22075 | 3106 |
Sr3.5Ca0.5MAS:Eu2+ | 23923 | 20964 | 2636 | 10113 | 9410 | 7210 | 22471 | 2959 |
Sr4MAS:Eu2+ | 24213 | 21368 | 2460 | 9823 | 8900 | 7226 | 22883 | 2845 |
Ba0.5Sr3.5MAS:Eu2+ | 24272 | 21598 | 2545 | 9764 | 7175 | 8202 | 23201 | 2674 |
The emission spectra of the compounds also progressively shift towards the red region with substitution of smaller cations. This may be attributed to the change in centroid shift, which is the average energy of the 5d-orbitals of the excitation levels. This energy is independent of the shape and symmetry of the coordination polyhedron in which the activator ion is occupied. However, centroid shift is influenced by the nature of the ligands surrounding the central cation. Considering that the lower and higher band edges of the excitation spectrum also shift with the peak emission wavelength in a similar pattern, the emission shift may originate from the centroid shift in the 4f65d1 excitation levels of Eu2+. This is expressed as the average of the shift in the 4f65d1 levels relative to the free ion value. For the SCMAS host in which Eu2+ occupies the eightfold coordination sites, the centroid shift can be estimated from the following equation:18
(1) |
The redshift D(2+, A) of the Eu2+ 4f65d1 electronic configuration is the sum of the centroid shift and the crystal field splitting. This can be estimated from the relation18
D(2+, A) = E0(2+, free) − E(2+, A) | (2) |
To clarify the understanding of the emission mechanisms of the phosphors with different cation contents, the luminescence decay profiles of the compounds were analyzed. The decay profiles of the compounds were fitted with a three-component exponential decay model:
I = ae−t/τ′ + be−t/τ′′ + ce−t/τ′′′ | (3) |
Phosphor | a | τ′/ns | b | τ′′/ns | c | τ′′′/ns |
---|---|---|---|---|---|---|
Sr2.0Ca2.0MAS:Eu2+ | 0.346 | 90.91 | 0.361 | 6.94 | 0.293 | 1.03 × 103 |
Sr2.5Ca1.5MAS:Eu2+ | 0.355 | 90.91 | 0.416 | 7.19 | 0.229 | 1.06 × 103 |
Sr3.0Ca1.0MAS:Eu2+ | 0.362 | 90.91 | 0.402 | 6.62 | 0.236 | 1.05 × 103 |
Sr3.5Ca0.5MAS:Eu2+ | 0.371 | 90.91 | 0.403 | 7.09 | 0.226 | 1.12 × 103 |
Sr4MAS:Eu2+ | 0.371 | 90.91 | 0.402 | 6.45 | 0.226 | 1.33 × 103 |
Ba0.5Sr3.5MAS:Eu2+ | 0.324 | 90.91 | 0.391 | 3.95 | 0.285 | 1.00 × 103 |
The decay profiles of the compounds have faster and slower components. The slowest decay component, identified by the decay constant τ′′′ of ∼103 ns, indicates an origin in the non-electronic levels; in other words, long-lasting phosphorescence originates from the recombination of trapped electrons. The contribution of intrinsic trap levels to long-lasting luminescence was widely reported in previous studies on melilite-structured compounds.19 The variation in the decay constant of the slower component among different compounds indicates the difference in trap depths among the compositions. The two relatively faster components, evidently originating from the Eu2+ decay process, indicate two types of emission centers in the structure. In a structure having only one crystallographically distinct Eu2+ site, this indicates diversity in the lattice parameters arising from the random substitution of the different types of polarizing cations in the two crystallographically distinct sites of the structure. The component τ′ has a constant value for the entire sample series, suggesting that one type of emission center is identical throughout the compositional series. Meanwhile, the component τ′′ varies in different compositions, which can be attributed to the distortion of emission centers by extensive substitution. The luminescence lifetimes of the phosphor compositions, moving from a 1:1 ratio of Sr2+ and Ca2+ to a 1:7 ratio of Ba2+ and Sr2+, have no regular trend, confirming the randomness of the substitutions, which is also evident from the multi-component emission bands. As explained in the preceding section, the introduction of diverse cations to the major cation site, along with the diversity of the polarizing cations distributed randomly in the unit cell, induces multiple emission levels because of the difference in the centroid shifts among activator ions substituted at different crystallographic positions. The presence of additional pathways for the luminescence decay process is known to negatively affect the average lifetimes of the excited levels. These additional pathways are created by the additional and repositioned levels in the band structures of the substituted compounds. The distortions in existing emission centers also contribute to the decay process.
In a multi-phosphor converted wLED configuration using a blue or near-UV excitation source, a phosphor that covers the green region of the visible spectrum is of utmost importance. An efficient phosphor with an emission band in this region often provides higher luminous efficacy when used in combination with broadband-emitting orange-red phosphors. Therefore, we chose to further optimize the green-emitting SCMAS:Eu2+ for potential applications. Fig. 7(a), (b) and (c) show the PL excitation and emission spectra of the selected composition, peak emission wavelength, and relative intensity of the phosphor, respectively, as functions of the activator concentration. The optimum activator concentration of the selected composition is 0.02 mole content; this compound has a peak emission wavelength of 505 nm. The emission peak position of the compound experiences a redshift with increases in the activator concentration. The emission peak position shifts from 502 to 512 nm as the concentration is increased from 0.01 to 0.05 mole content. This red-shift in the emission peak is due to the reabsorption of Eu2+ emission. The probability of such reabsorption increases with decreases in the average separation between emission centers, because of the increased concentration.
In order to investigate the concentration-related quenching phenomenon of the phosphor, the critical distance between activator ions was estimated using a relation proposed by Blasse:20
(4) |
(5) |
Prototype wLEDs were fabricated to determine the feasibility of the optimized compound as a component in solid-state lighting devices. The phosphor, along with a yellow-emitting YAG:Ce3+ (Force4 Corp.) phosphor and red-emitting K2SiF6:Mn4+ (KSF:Mn4+) (Force4 Corp.), were taken in 6:3:1 ratio in combination with a blue-emitting LED, was prepared. Fig. 8(a) shows the EL spectra of the fabricated wLED under various forward bias current values. The corresponding Commission Internationale de l'Eclairage (CIE) chromaticity coordinates from the devices are shown in Fig. 8(b). The luminescence intensity of the phosphor combinations is increased with increases in the forward bias current, indicating the absence of saturation. The wLEDs provided a cold white light with the CIE color coordinate of (0.36, 0.30) under a bias current of 20 mA. The corresponding correlated color temperature (CCT) was 6542 K and the color rendering index (CRI) was 96. This confirms that the developed phosphor is a viable candidate material for applications in solid-state lighting devices.
The phase formations of all prepared phosphor samples were determined by analyzing the XRD data obtained from Cu Kα radiation (Philips X'Pert diffractometer) over the angular range 10° ≤ 2θ ≤ 100° with a step size of 0.026°. Rietveld refinement was performed on the obtained data with the GSAS22 using a pseudo-Voigt profile function. The luminescence properties of the samples were investigated using room-temperature photoluminescence (PL) spectra measured on a Hitachi F-4500 fluorescence spectrophotometer over the wavelength range of 200–650 nm. Fluorescence decay curves were measured using a 374 nm pulsed laser diode on a spectrometer at the KAIST, Daejon, South Korea.
Footnote |
† Authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2017 |