Piao Liuab,
Quanzhong Tangb,
Hua Liub and
Anxian Lu*a
aSchool of Materials Science and Engineering, Central South University, 410083 Changsha, China. E-mail: axlu@mail.csu.edu.cn; Fax: +86 731 22976365
bHunan LEED Electronic Ink Co., Ltd, 412000 Zhuzhou, China
First published on 7th March 2017
The purification and separation of nano-Ag particles is difficult because of the small size, it restricts the applications of nano-Ag. In this study, the AgNHPs solution was purified and separated with a membrane separation-centrifugation cleaning method, for use as the ink of printed electronics. Meanwhile, we prepared inkjet-printed patterns of conductive inks consisting of AgNHPs and graphene (GE) in different contents. It is found that high dispersity and low electrical resistivity of AgNHPs inks can be obtained by using membrane separation-centrifugation cleaning method. The AgNHPs particles show excellent dispersion and the electrical resistivity of the AgNHPs solution is 11.2 × 10−6 Ω cm at 150 °C, it increases the electrical conductivity of GE–AgNHP. It is also found that GE can significantly improve the electrical conductivity of the patterns when sintering is done at relatively low temperatures. When the GE content is 0.15 mg mL−1, the resistivity is the lowest. For instance, when sintering is done at 150 °C, the resistivity is 2.5 × 10−6 Ω cm that is 13% of that of the AgNHPs conductive ink; after sintering at 50 °C, this ratio is 2%. This study on GE–AgNHPs conductive inks sintered at low temperatures should further the development of flexible touch screens.
Nanoscale Ag materials with spherical, cubic, flake-like, thread-like, and branch-like morphologies show special properties. Silver nanoparticles can be produced by several methods with two general approaches, physicochemical and chemical, biosynthesis methods. Xia et al. reported the synthesis of cubic Ag nanocrystals in 2002.11 Since then, Ag nanoparticles shaped like decahedrons12 and bipyramids13 have also been reported. Compared to nanoscale Ag materials with a spherical morphology, Ag nanoplates14,15 show a number of advantages, such as a larger contact area and better electrical properties. Nano-Ag can be prepared by the liquid phase reduction method. However, it is difficult to purify and separate nano-Ag particles because of the small size and high surface energy. The common ways to clean metal nanoparticles include centrifugal separation,16 ceramic membrane separation17–20 and plasma cleaning. Nersisyan21 and Sondi22 both adopt high-speed settling centrifugal machine with more than 6000 rpm of centrifugal speed to purify and separate nano-Ag particles. It is found that the centrifugal separation is very distinct aggregation of nanoparticles and high energy consumption. Ceramic membrane separation, as a new physical separation technique, is usually used, but it's disadvantage is that the separation is incomplete.23–25 Therefore, solid–liquid separation of Ag nanoparticles is a major technical problem for liquid phase method to achieve continuous production.
Graphene (GE) consists of carbon atoms tightly packed into a two-dimensional honeycomb lattice structure.26–28 Electrons encounter very little resistance when traveling in GE. Thus, GE is used for nanometer-scale circuits.29–33 However, most of these studies investigated only graphene oxide or the redox of graphene and metal nanoparticles.34–36 However, because of these oxygen-bearing functional groups, lowering the conductivity of graphene oxide. There are a few reports on adding pure GE to nanometal-based conductive inks to improve the conductivity.29,34
In this study, nanohexagonal Ag platelets (AgNHPs) were prepared by using of liquid phase reduction method. Pure GE adopted is obtained using the liquid phase exfoliation method. Membrane separation technology and centrifugal cleaning are employed to purify the AgNHPs and remove the dispersing agent used during their synthesis and to decrease the contact resistivity of the AgNHPs and GE. The two materials are then used to synthesize a GE–AgNHPs conductive ink that exhibits self-assembly.37 The electrical properties of the GE–AgNHPs conductive ink are also studied. Finally, the various factors influencing its performance as well as its underlying conduction mechanism are analyzed.
The obtained AgNHPs original fluid was marked as the sample A. The obtained AgNHPs original fluid (0.3 mol L−1) was treated by diluting with deionized water in a ratio of 1:2, then diluents (50 mL each) were centrifugated at the rate of 4200 rpm for 1 h and liquid supernatant were removed and repeated for 3 times. To remove liquid supernatant, it were marked as the sample B.
The obtained AgNHPs solution was filtered using a split-ceramic membrane tube.38 A circulating pump was used to result in cross-flow micro-filtration.39,40 The cleaning process and equipment diagram was shown in Fig. 1, and the steps as follows: first, deionized water was added to the AgNHPs sol (1 L) in a 1:1 ratio. Deionized water was added when there was 1 L of the circulation fluid remaining. Next, 2 mL of the waste liquid was removed to add 2 mL of a HCl solution (1 mol L−1) while using 2 mL of potassium dichromate (0.02 mol L−1) as an indicator. The cleaning process was stopped until no sediment was observed. The cleaned samples were marked as the sample C.
The sample C (50 mL) with membrane cleaning was centrifugated at the rate of 4200 rpm for 1 h and liquid supernatant were removed. The centrifugates were marked as the sample D.
NMP was added to a GE–NMP solution (0.5 mg mL−1) in different amounts to obtain solutions with different concentrations (0.3 mg mL−1, 0.15 mg mL−1, 0.1 mg mL−1, and 0.05 mg mL−1). Then, 10 wt% of the total AgNHPs was added in each of the five GE–NMP solutions with different GE contents. The mixtures were subjected to ultrasonication for 1 h and then passed through a filter. The viscosity of the resultant ink was controlled to be 2–5 cp, while the surface tension was controlled to be 35–40 dyne cm−1. It was confirmed that neither the AgNHPs nor the GE settled at the bottom after the inks had been left standing.
As shown in Fig. 3b, the sample treated with membrane separation did not show any noticeable weight loss before 350 °C, but there is decomposition of PVP at 400 °C. It proves that the residual organic material in the sample C with membrane separation is mainly PVP, and there is no lower-molecular organic residuals such as glucose. The AgNHPs content of sample C is about 80%.
This is because the ceramic membrane tube with 50 nm of pore diameter can filter most of lower-molecular organic residuals, but not those macromolecular impurities.16 With certain pore diameter, it is hard for macromolecular to penetrate the ceramic membrane. The sample D was prepared using the ceramic membrane separation method to clean and remove most of lower-molecular organic materials, and then to treat AgNHPs with only once of centrifugal separation. In Fig. 3d, the loss weight of sample D is less than 5% at 600 °C. AgNHPs with small amounts of residuals can be obtained. The residual impurities are less than sample B and cleaning efficiency is higher. Therefore, the obtained AgNHPs has better dispersion effect after re-dispersion with ultrasonic treatment.
The morphologies of the AgNHPs that were separated and cleaned with different methods were also shown in Fig. 2. Fig. 2 shows the TEM images of sample A, B, C and D after re-dispersion. As shown in Fig. 2a, the AgNHPs in sample A shows clear dispersion effect without obvious agglomeration. A similar result is also obtained as shown in Fig. 2b for the AgNHPs with membrane separation treatment. It can be seen from Fig. 2c that there is obvious agglomeration after the sample experiencing many times of centrifugal separation. Compared to the dispersion effect as shown in Fig. 2c. The dispersion of AgNHPs in the sample D with membrane separation and then one-time centrifugation disperse is better, as seen in Fig. 2d.
Fig. 4 shows the morphologies of GE and GE–AgNHPs ink (GE: 0.15 mg mL−1). Fig. 4a is an image of the GE material used to prepare the GE–AgNHPs conductive inks. As can be seen from the figure, the size of GE particles was relatively large and the GE sample did not exhibit multilayer stacking, indicating that, owing to good exfoliation, the GE sample was monolayered. The TEM image in the Fig. 4b is of the AgNHPs (sample B) on the surface of GE. The AgNHPs (sample D) on the surface of GE is also shown in Fig. 4c. Fig. 4d is a magnified version of the image in Fig. 4c and shows that most of AgNHPs were absorbed on the GE surface. It can be seen from Fig. 4b that there is obvious agglomeration of the sample B after the AgNHPs experiencing three times of centrifugal separation. This affects the interaction between AgNHPs and GE. As shown in Fig. 4c and d, the AgNHPs on the surface of GE shows clear dispersion effect without obvious agglomeration. This proved that the Ag nanoplates combined closely with the GE. The nanoparticles were arranged in an orderly manner on the GE surface, possibly owing to self-assembly.
Fig. 4 TEM images of GE and GE–AgNHPs conductive ink. (a) GE; (b) the AgNHPs (sample B) on the surface of GE; (c) the AgNHPs (sample D) on the surface of GE; (d) magnified version of (c). |
The stability of nanocolloids depends mainly on electrostatic potential energy and van der Waals force among the colloid particles. Graphene oxide and GE can not only form ordered structures by self-assembly, but also show liquid crystalline properties when arranged by self-assembly.27
AgNHPs colloids cleaned with different method were printed by printer. Then the resistance of these samples sintered at different temperature was measured, respectively, as shown in Fig. 5. It can be seen from Fig. 5 that sample B prepared at 100 °C has poor conductive, and its electrical resistivity is about 5.8 × 10−2 Ω cm when the sintering temperature increases to 150 °C, at the same temperature, the electrical resistivity of sample D is 11.2 × 10−6 Ω cm. It is also found that the resistivity of sample B, C and D decrease with the increase of temperature. On one hand, the electrical conductivity of AgNHPs depends mainly on the connection degree between particles at low sintering temperature. With the increase of sintering temperature, the nanoparticles start to fuse because of surface effect, resulting in the decreasing of contact resistance. On the other hand, the PVP coated on the surface of AgNHPs prevents the contact among nanoparticles at low sintering temperature. With the increase of sintering temperature, the PVP start to melt which increases the surface of bare AgNHPs particles, causing the reducing of electrical resistivity. However, when PVP content is higher, it results in a higher electrical resistivity as sample C.
The sample D has low electrical resistivity because of lower PVP content and excellent contact among AgNHPs particles. Although sample B has small amounts of PVP, many times of centrifugation leads to the agglomeration of AgNHPs particles, which increases the average particle size and melting temperature of these particles. Thus, the electrical resistivity of sample B is not influenced obviously by sintering temperature.
Number | GE content (mg mL−1) | Ag content (wt%) | Thickness of film (μm) |
---|---|---|---|
E | 0 | 10 | 2.3 |
F | 0.05 | 10 | 2.5 |
G | 0.1 | 10 | 2.6 |
H | 0.15 | 10 | 2.8 |
I | 0.3 | 10 | 3.0 |
J | 0.5 | 10 | 2.8 |
The sheet resistivity is tested by a four-probe resistivity tester, and the relationship between resistivity value (ρ) of the conductive film, sheet resistivity (Rγ) and thickness (d) is ρ = Rγ × d. The result are shown in Fig. 6.
As can be seen from the Fig. 6, the resistivity decreased as the sintering temperature was increased. Meanwhile, with an increase in the GE content, the resistivities at the different temperatures became approximate. The resistivity value of the AgNHPs ink was 5.2 × 10−4 Ω cm after sintering at 50 °C for 30 min (in Fig. 6).
When the sintering temperature was increased to 250 °C, the resistivity was the lowest, at 3.2 × 10−6 Ω cm. It was lower than the results reported in ref. 29 (at 3.6 × 10−6 Ω cm). This was because increasing the temperature resulted in the fusing of the nanoparticles. Similar to the case for the AgNHPs conductive ink, the resistivity of the film of (GE: 0.05 mg mL−1) ink changed the most between 200 °C and 250 °C.
This suggested that the Ag nanoparticles in the conductive ink were fused at 250 °C. The resistivity values of the films of the (GE: 0.1 mg mL−1 and 0.15 mg mL−1) inks changed the most between 100 °C and 150 °C, indicating that the AgNHPs started to fuse together between 100 °C and 150 °C, in the presence of GE, the fused nanoparticles came into contact with the GE sheets as well. However, with a further increase in the GE content, the film conductivity depended mainly on the mutual overlapping of the GE sheets. Therefore, when the GE were 0.3 mg mL−1 and 0.5 mg mL−1, it can be seen that temperature did not affect the resistance significantly.
A comparison of the electrical properties of the GE–AgNHPs conductive inks showed that the resistivity values of two of the ink samples (GE: 0.1 mg mL−1 and 0.15 mg mL−1) were much lower than those of the others. This suggested that the addition of GE in a certain amount improves the electrical conductivity, especially when sintering is performed at a low temperature. Fig. 5 shows the electrical properties of the AgNHPs conductive ink and a GE–AgNHPs ink (GE: 0.15 mg mL−1) after sintering at different temperatures. When sintering was performed at 150 °C, the resistivity of the GE–AgNHPs conductive ink (GE: 0.15 mg mL−1) was 2.5 × 10−6 Ω cm, which is 13% of that of the AgNHPs ink and lower than that of the AgNHPs ink after sintering at 250 °C. It was lower than the results reported in ref. 29 (at 2.7 × 10−6 Ω cm). When sintering was performed at 50 °C, the resistivity of the GE–AgNHPs ink (10.2 × 10−6 Ω cm) was 2% of that of the AgNHPs ink (5.2 × 10−4 Ω cm) as shown in Fig. 6.
In order to observe the morphologies of the Ag layers formed, FESEM and DSC were used to characterize films of the AgNHPs conductive ink. Fig. 7a and b shows SEM images of the AgNHPs conductive ink after sintering at different temperatures for 30 min. As can be seen from Fig. 7a, the sample sintered at 150 °C, the formed Ag layer was distributed uniformly on the surface of substrate. The AgNHPs were connected together primarily, forming an agglomeration, at below the 150 °C. But it can also be seen from Fig. 7b that, as the sintering temperature was increased from 150 °C to 250 °C, the nanoparticles started to fuse together. Especially, significant interparticle sintering was observed at 250 °C, and most of the particles were fused with each other (Fig. 7b), and the resistivity of the AgNHPs films decreased markedly.
This was because the AgNHPs had a comparatively large surface energy and thus could be fused at temperatures lower than their melting temperature.
Fig. 8 shows the DSC curve of the AgNHPs samples sintered at 80–400 °C. A distinct endothermic peak can be seen between 125 °C. This is the melting peak of the Ag nanoparticle, it is caused by the surface effect of the Ag nanoparticles to melt at lower temperature than the melting point of Ag (960.8 °C). For a wider Ag nanoparticle size distribution (20–80 nm), the melting-related endothermic peak also widened. This result is in line with the results of the SEM analysis as well as the resistivity measurements.
This can be explained as follows: when a pattern was printed using the AgNHPs conductive ink, a few voids were produced, owing to its low stacking density. In particular, at low sintering temperatures, only a few AgNHPs formed contacts because of fusion; instead, most of them formed a conductive path because of stacking. As a result, the resistivity of the conductive ink coating was relatively high. On the other hand, when GE was added to the AgNHPs conductive ink, it filled the voids between the AgNHPs. Further, the AgNHPs were arranged in an orderly matter on the GE surface. This also improved the electrical performance of the ink. However, with the increase in the sintering temperature, more nanoparticles came into contact with each other. Hence, the effect of the GE weakened.
However, this does not mean that higher the GE content, the better the electrical properties of the conductive ink will be. When the GE content was 0.3 mg mL−1, the resistivity of the ink was higher than that of the ink with a GE content of 0.15 mg mL−1. Further, with an increase of the GE content to 0.5 mg mL−1, the resistivity increased again. An SEM analysis was performed to compare the GE–AgNHPs inks after sintering at 150 °C, as shown in Fig. 7c and d.
This was because, with the increase in the GE content, a certain number of the Ag nanoparticles were adsorbed randomly onto the surface of the excess GE. This decreased the stacking density and lowered the extent of contact between the AgNHPs, as shown in Fig. 7a, the degrees of flatness and uniformity of the conductive films were higher without the GE. But, as shown in Fig. 7c and d when the GE contents were 0.3 mg mL−1 and 0.5 mg mL−1, voids appeared and the films became uneven. Another reason is that, with the increase of the GE content, the amount of GE in the ink came closer to the saturation or supersaturation level, further affecting the ink's stability. Both AgNHPs and GE have high surface energies and cannot be uniformly dispersed in a high-concentration system. With the increase of sintering temperature, the solvent evaporated and the solids in the ink started to aggregate, causing voids to appear in the conductive films. Therefore, increasing the GE content beyond a certain threshold value lowered the conductivity of the coatings. But, when added in small amounts, GE can fill the voids between the AgNHPs. So, the resistivity of the conductive ink coatings decreases markedly at low temperatures.
The Raman spectra of GE and GE–AgNHPs in 530 nm excitation wavelength is shown in Fig. 9. The Raman peak at 1580 cm−1 is calculated for a clean G peak of graphene, This is made up of carbon atoms in the surface movement. The D peak is observed between 1340 and 1350 cm−1, D peak and G peak intensity ratio (ID/IG) is the important indicators of graphene irregular degree and order.33 It can be found from Fig. 9 that the Raman spectra of GE–AgNPs is significantly enhanced when graphene composite with AgNHPs. This is consistent with the result from literatures,33 which has obvious SERS effect after AgNHPs compositing with GE. The interaction of graphene with functional groups in the end of the molecular plays an important role for SERS effect. The enhanced Raman spectra powerful proved that it exists a relatively close interaction between AgNHPs and graphene. This is conducive to uniform distribution of the silver nanoparticles on the surface of graphene. Certainly, it is also conducive to decrease the resistivity of the GE–AgNHPs.
Thus, a holistic approach for producing highly conductive GE–AgNHPs conductive inks that can be sintered at low temperatures was demonstrated. Such inks will be widely used in flexible circuit.
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