Guangjie Yang,
Tianli Ning,
Wei Zhao,
Wenxiu Deng and
Xikui Liu*
College of Polymer Science and Engineering, Sichuan University, Chengdu, 610065, P. R. China. E-mail: xkliu@scu.edu.cn
First published on 14th March 2017
Here, using water as the only solvent, we report the first green approach to the morphological controlled synthesis of robust ambient dried polyimide aerogels composed of interconnected hollow spheres. The addition of graphene oxide can direct the growth of polyimide into nanofibers and form 1D–2D nanohybrid aerogels. The mechanism behind is a soft/hard template directed dissolution-polymerization-reprecipitation process. After carbonization, a monolith carbon aerogel with monodisperse micropores could be formed. Such a green approach for the morphology controlled synthesis of robust polyimide aerogels and their carbon aerogels should be of great value for their environmental and energy related applications.
The production of polymeric aerogels generally involves the direct gelation of a molecular precursor in a sol–gel process,15 extended hydrolysis and condensation beyond particle formation eventually lead to an interconnecting porous network containing a continuous liquid phase. To keep the scaffold from collapsing during the removal of the liquid phase, a supercritical drying process or freeze-drying is needed. During the gelation process and solvent exchange process, large amount of solvents that may serious damage our environment were used. Taking account of the increasing atmospheric pollution and growing concerns on environmental issues, green process for the preparation of high performance polymeric aerogel without using any organic solvent but only water become an emergency task.
Polyimide (PI) is a kind of high performance polymer with excellent mechanical properties and thermal stability. Many researchers especially NASA have carried innovative researches on the preparation of PI aerogels using various dianhydride and multifunctional amines,16–18 and generally, high boiling point solvents like N,N-dimethylformamide (DMF), N,N-dimethylacetamide (DMAc) and N-methyl-2-pyrrolidone (NMP) are used to prepare the polyamic acid (PAA) precursor, followed by supercritical CO2 dying to afford PI aerogels. Most of these high boiling points are very difficult to recycle and thus cause serious environmental pollution.
Water is an environmentally friendly and benign solvent, in recent years, Unterlass, Weber and Antonietti have carried innovative studied on the synthesis of linear aromatic PIs under hydrothermal (HT) conditions,19–22 in most of the case, crystalline PI nanoplates or their flower-like aggregates were formed, and the morphological evolution over time suggests that PI crystallites grow via a dissolution-polymerization-crystallization process. Given the huge academic and industrial interest for various properties such as high modulus, high temperature stability, gas permeability, dielectric and optical properties, such a new and green synthesis routine towards high performance polyimide would be of high interest. So far, many progress are still needed, for example, most of the research were focused on linear PIs, those with highly cross-linked framework structure thus possess more excellent thermomechanical properties have been seldom reported. More importantly, for their industrial use, monolith morphology like aerogel is of vital importance, however, so far, almost all of the hydrothermal synthesized PIs were small powders.
Here through a soft/hard template directed hydrothermal polymerization process using nylon-salt-type monomers as precursor, we reported the first green approach to the morphological controlled synthesis of monolithic fully aromatic polyimide aerogels and their graphene nanohybrid aerogel using nothing but water. The polyimide aerogel are mechanical robust which can be directly dried in oven without significant contraction. SEM revealed the aerogel was composed with tightly interconnected hollow microspheres. With the addition of graphene oxide as hard template, an unusual polyimide nanowires were grown on the surface of GO and thus form the 1D–2D nanohybrid aerogels. A generalized mechanism based on dissolution-polymerization-reprecipitation was proposed for such a morphological controlled growth of PI aerogels. To the best of our knowledge, this is the first example of highly cross-linked, fully aromatic polyimide aerogel showing a monolithic character and high compressive strength with excellent reversibility.23
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Fig. 1 SEM images of monomer salts (A, C, E) and SEM images and digital photos of PI aerogels (B, D, F) using different dianhydride as ODPA (A, B), BPDA (C, D) and PMDA (E, F). |
The monomer salt aqueous solution was transferred to a PTFE autoclave and heated to 200 °C for 24 h to finish the imidization process to form polyimide. Such a hydrothermal process has been intensively researched and generally PI particles or powders were obtained. However, when we chose a triamine to form network PI instead of linear PI, the results were totally changed, to our surprise, instead powder precipitates, after hydrothermal process, monolith compressible PI aerogels were obtained, the PI aerogels are mechanical robust which can be directly dried in oven without significant contraction (Fig. 1). To the best of our knowledge, this is the first example of highly cross-linked, fully aromatic polyimide aerogel showing a monolithic character and high compressive strength with reversibility, not to say we using water as the only solvent in the whole process.
A closed investigation using SEM revealed the morphologies of the hydrothermal synthesized PI aerogel are totally different. For PMDA–TAPB aerogel, loosely interconnected microfibers were observed, however, for ODPA–TAPB and BPDA–TAPB aerogel, interconnected hollow spheres were observed, some of the spheres were broken, and hollow interior can be clearly identified. Their morphologies have a direct influence on their macroscopic mechanical properties, among the three samples, ODPA–TAPB polyimide aerogel composed with uniform micro-hollow spheres possess the best compressibility and reversibility.
Most of the polymer aerogels reported so far are composed with interconnected micro/nano spheres or fibers, elucidate the origin of hollow spheres in PI aerogel is of great interest. We prefer a “spontaneous bubble-template” mechanism where the bubbles formed in situ during stirring were employed as a template for the growth of hollow spheres, this assumption can find support from the fact that if the nylon-salt-type monomers aqueous solution was degassed by vacuum for 1 h, after hydrothermal imidization, solid sphere were obtained. While for the un-degassed sample, hollow spheres can be clearly observed from the early step of hydrothermal process (after 2 h) (Fig. 2).
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Fig. 2 SEM images of ODPA–TAPB aerogel: (A) the monomer salt was degassed for 1 h before hydrothermal treated for 24 h. (B) Hydrothermal treated for only 2 h without degas. |
The successful preparation of nylon-salt-type monomers and their corresponding PI aerogels was confirmed by FT-IR. The FT-IR spectra of all the nylon-salt-type monomers showed two broad arylammonium vibration modes around 2800 cm−1 and 2600 cm−1 as well as the N–H vibration around 3400 cm−1 and 1470 cm−1. Moreover, the bands corresponding to carboxylic acids can be clearly identified around 1700 cm−1, (Fig. 3a). After hydrothermal process, all of the above mentioned peaks were almost diminished, the three PI aerogels showed similar patterns and characterized bands according to the cyclic imide vibrations can be clearly identified around 1784 cm−1 (CO, imide, asymmetric), 1722 cm−1 (C
O, imide, symmetric), and 1370 cm−1 (C–N, imide symmetric).
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Fig. 3 FT-IR spectra of (A) nylon-salt-type monomers and (B) PI aerogel prepared from ODPA, BPDA and PMDA respectively. |
Graphene oxide (GO) is hydrophilic and can be readily dispersed in water. A combination of GO with the hydrothermal synthesis of PI might may pave a green approach to high performance nanohybrid materials. Thus various amount of aqueous GO solution was mixed with nylon-salt-type monomer solution, which was then hydrothermal treated at 200 °C to finish the imidization process. After hydrothermal process, monolith gray PI/GO nanocomposite aerogels with good mechanical properties were also formed, thus prove the generality of this hydrothermal process for the preparation of monolithic PI materials (Fig. 4).
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Fig. 4 SEM images of PI/GO aerogels with 3 ml GO aqueous solution: (A) 2, (B) 4 and (C) 8 mg ml−1, (D) local image of (C). Scheme for the GO-directed growth of PI nanofibers on GO. |
Surprisingly, the microstructure of the nanohybrid aerogels is quite different from those of pure aerogels. When small amount of GO was added, the aerogel are still interconnected hollow spheres, however, small amount of nanofibers can be observed (Fig. 4A). With the increasing of GO, SEM revealed the aerogel was composed with very long and uniform PI nanofibers with diameter 50 nm growth on the surface of GO, thus formed an interesting 1D–2D nanohybrids (Fig. 4C). We follow the growth of nanofibers, after 2 h, some small PI crystallites can be observed on the surface of GO, which will further growth to long and uniform nanofibers. The results clearly indicate that compared with gas bubbles, the GO possess a stronger interaction with monomer salts and thus can direct the polymerization induced assembly and formed unprecedented morphology transformation from hollow sphere to nanofibers.
In order to rationalize the green hydrothermal formation of rarely observed compressible PI aerogels with interconnected hollow spheres or 1D–2D nanohybrid, a plausible formation mechanism based on soft/hard templates directed dissolution-polymerization-reprecipitation process (DPRP) was proposed and can be illustrated as follow (Scheme 2): when the monomer salts solution was mechanically stirred overnight, many gas bubbles were formed in situ. In the followed hydrothermal process, small amount of the monomer salt will dissolved in the water, followed by hydrothermal polymerization to afford PI oligomers in the solution. When the degree of polymerization reached a critical value, they will precipitate from the solution and self-assembly on the air/water interface of gas bubbles. Repeated and rapid dissolution the monomer salt followed by polymerization and self-assembly precipitation lead ultimately to hollow microspheres, which are tightly interconnected to form the monolithic aerogels (Scheme 2A). With the existence of GO, when the degree of polymerization reached a critical value, the PI oligomers will precipitate from the solution and self-assembly on the GO surface instead of gas bubble interface due to their preferred interaction. The nucleation growth likes to take along the 1D direction, and gradually leading to the formation of pure uniform PI nanofibers growth on GO sheets (Scheme 2B).
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Scheme 2 (above) Gas bubble directed formation of PI aerogel composed of interconnected hollow spheres, and (below) GO directed formation of 1D–2D PI nanofibers/GO nanohybrid aerogels. |
The green synthesized PI aerogel were very robust and can be dried directly and thus avoid using laborious freezing drying or supercritical drying. In the completely dried state, the PI aerogel can quickly returned to its initial shape. Fig. 5 shows the compressive stress–strain curves of PI aerogel and PI/GO aerogel for the first and tenth cycles and the maximum stress changes during 10 cycles of loading–unloading tests. The hysteresis loops remained almost consistent, and the decrease in the maximum stress was negligible even after 10 cycles of loading-unloading. The stress–strain cures also revealed that small amount of GO greatly enhanced their compressive strength to one order (14.5 kPa to 220.6 kPa) without sacrificial their compressibility.
The prepared aerogels are amorphous, PXRD patterns revealed amorphous holo, this is reasonable because of their highly cross-linked framework structure. Due to the fully aromatic and rigid molecular backbone, the PI aerogels show outstanding thermal stability and high char yields. Temperatures of 10 wt% loss in N2 atmosphere were all above 600 °C, with char yields at 800 °C over 65%. Much effort has been devoted to explore new carbon aerogel materials with various morphologies and uniform microporous structures due to their high porosity and high stability.27–29 Due to their high char yields, the PI aerogels were carbonized at 800 °C for 2 h, SEM revealed the original morphologies of the PI aerogel and nanohybrid aerogel were well maintained (Fig. 6A). The PXRD diffraction peaks are broad in shape. The Raman spectra (Fig. 6D) shows two main peaks at around 1400 cm and 1600 cm with the ratio of IG/ID = 1, which is attributed to the amorphous and graphitic carbon phase.
The N2 sorption measurements of carbon aerogels were carried out at 77 K (Fig. 7). For the ODPA/TAPB carbon aerogel, the isotherm sorption profiles were observed with the typical type I characteristics, which indicative of a micropore character. The BET surface area were calculated as 575 m2 g−1, the value is just moderate, however, the micropore area is as high as 563 m2 g−1, which indicating that carbon aerogel was consisted with dominantly microporous structures. More impressively, the pore size distributions calculated by NLDFT model was found to have a predominant distribution centred at 0.8 nm (Fig. 7A), to the best of our knowledge, most carbon aerogels carbonized from MOFs, COFs or CMPs have rather broad pore size distributions spread nearly from micropore to mesopore,30–34 the accurate control of pore properties of is hard to achieve due to the large framework contraction involve in high temperature carbonization process. In contrast to these earlier reports, our results revealed that a near monodisperse micropore size could be formed in the monolithic carbon aerogel. A plausible reason may be due to the that the aerogel precursor was composed with PI which is the most rigid, toughest member of the heat-resistance aromatic polymers with extremely high carbon yields. The introduce of GO leading to a nitrogen sorption isotherm type IV, with a BET special surface area of 741 m2 g−1, which indicating that a mixture of micropores and mesopores are present in the nanohybrid carbon aerogel.
The microporous properties of these monolithic PI aerogels made it a good candidate for the removal of pollutants from an aqueous solution. The gravimetric absorption capacity of PI aerogel for various liquids was plotted, as shown in Fig. 7. The absorption capacities were in the range of 600 to 2800 wt% depending on the density of the absorbate. More specific applications using the uniform microporosity, electrical conductivity, chemical stability and thermal stability was in progress.
This journal is © The Royal Society of Chemistry 2017 |