Jinglei Liu,
Yiqun Zheng* and
Shifeng Hou
National Engineering Research Center for Colloidal Materials, Shandong University, Jinan, Shandong 272000, P. R. China. E-mail: yiqunzheng@sdu.edu.cn
First published on 1st August 2017
We report a facile synthesis of copper/nickel (Cu/Ni) alloy nanospheres in high purity and with tunable, well-controlled sizes and elemental ratios. The success of this synthesis relies on the use of one-pot, direct thermal reduction of a Cu and Ni precursor mixture in the presence of trioctylphosphine (TOP) and oleylamine (OAm) at an elevated temperature to form Cu/Ni alloy nanoparticles with a spherical shape and uniform size. Their sizes could be readily tuned in the range of 6.9–27.3 nm by simply varying the volume of TOP added to the reaction solution. The elemental ratio of Cu to Ni in resultant products was found to remain the same as that in the precursor, which offers a simple way to manipulate the composition of Cu/Ni alloy nanospheres. We also tested the catalytic performance of as-prepared Cu/Ni alloy nanospheres and evaluate the effect of size and elemental ratio using the reduction of 4-nitrophenol as the model reaction. The current strategy enables the size and composition controlled synthesis of Cu/Ni alloy nanomaterials and could find important use in the fabrication of other types of bimetallic alloy nanomaterials with desired sizes and compositions for catalytic purposes.
Thanks to the research efforts from many groups, it is now possible to produce bimetallic alloy nanomaterials with various sizes, shapes, and compositions.14,15 The elemental combinations include gold/silver (Au/Ag), platinum/nickel (Pt/Ni), platinum/cobalt (Pt/Co), platinum/copper (Pt/Cu), gold/copper (Au/Cu), Cu/Ni, among others.16–27 Compared to those groups that include noble metals, the pure use of non-noble metals can be more beneficial due to their low cost and abundant content in the Earth's crust.28,29 Take Cu/Ni for example, such combination has been widely used in production of anti-corrosion coins and serving as catalyst in various typical hydrogenation reactions.30,31 Their prices were only 1/100 of those noble metals, such as Au, Ag, Pt and Pd. It would be of great value when they can work as substitute for noble metals in large-scale, industrial applications.
Similar to monometallic nanomaterials, the physiochemical properties of bimetallic alloy nanomaterials has been demonstrated to be highly dependent on their size and shapes.32–35 It would be of great help to develop synthetic strategies for fabrication of bimetallic alloy nanomaterials with controlled sizes/shapes and thus allow convenient manipulations over their physiochemical properties.36 However, we noted that the controlled synthesis of Cu/Ni alloy nanomaterials with tunable sizes and shapes has been paid insufficient research attention yet. To the best of our knowledge, there are very few successful reports in this field. For example, Peng and coworkers reported the synthesis of hexagonal and triangular Cu/Ni alloy nanoplates with a well-defined twin structure using a facile one-pot non-aqueous synthetic approach.37 Zeng and coworkers reported the synthesis of nanoscale Cu/Ni octahedra and cubes with controllable shapes and tunable compositions using borane morpholine as a reducing agent to induce the rapid formation of the nuclei and capping agents to promote the {100}-facet-enclosed shapes.38 However, no feasible size-controlled route has been provided yet. In addition, given Cu and Ni both have face-centered-cubic (fcc) crystal lattice, those shapes (e.g., sphere, plate, rod, right bipyramid, etc.), that has been obtained and reported in previous studies of fcc metal synthesis, should also be expected in the case of Cu/Ni alloy nanomaterials.39–41 In a sense, it still remains technique challenges to synthesize Cu/Ni alloy nanomaterials in a controlled way.
Herein, we report a facile synthesis of Cu/Ni alloy nanospheres in high purity and with tunable, well-controlled sizes and elemental ratios. The current work exhibited its value in the following aspects: (i) for the first time, Cu/Ni alloy nanomaterials could be obtained with spherical shapes in high purity; (ii) their sizes could be readily tuned in the range of 6.9–27.3 nm by simply varying the amount of TOP added to the reaction solution. In particular, the diameter of Cu/Ni alloy nanospheres was controlled to 6.9 ± 1.9, 16.5 ± 1.7, 22.9 ± 2.2 and 27.3 ± 2.7 nm, respectively, when the volume of TOP was 1, 2, 4, and 6 mL, respectively; (iii) the elemental ratio of Cu to Ni in resultant products were found to keep the same as that in precursor, which offers an simple way to manipulating the composition of Cu/Ni alloy nanospheres. Various characterizations, including SEM, TEM, high-resolution TEM, XRD, HAADF-STEM, EDS, and AAS, have been conducted to analyze and validate the size, shape, structure, and composition of resultant products. We also tested the catalytic performance of as-prepared Cu/Ni alloy nanospheres with different sizes and elemental ratios using the reduction of 4-nitrophenol as the model reaction. The apparent rate constants of various products were measured and the effect of size and elemental ratios towards the catalytic performance were systematically evaluated.
Product number | Precursor (mmol) | TOP (mL) | OAm (mL) | Size (nm) | Products components (CuxNiy) | |
---|---|---|---|---|---|---|
Cu(acac)2 | Ni(acac)2 | |||||
CuNi(1) | 2 | 2 | 1 | 40 | 6.90 ± 1.9 | Cu50Ni50 |
CuNi(2) | 2 | 2 | 2 | 40 | 16.5 ± 1.7 | Cu50Ni50 |
CuNi(3) | 2 | 2 | 4 | 40 | 22.9 ± 2.2 | Cu50Ni50 |
CuNi(4) | 2 | 2 | 6 | 40 | 27.3 ± 2.7 | Cu50Ni50 |
CuNi(5) | 0.5 | 2 | 2 | 40 | 18.0 ± 1.0 | Cu20Ni80 |
CuNi(6) | 1 | 2 | 2 | 40 | 16.3 ± 0.6 | Cu33Ni67 |
CuNi(7) | 2 | 1 | 2 | 40 | 19.7 ± 1.5 | Cu67Ni33 |
CuNi(8) | 2 | 0.5 | 2 | 40 | 19.7 ± 1.2 | Cu80Ni20 |
Fig. 1 Characterization of Cu/Ni alloy nanospheres: (A) SEM image; (B) TEM image; (C) high-resolution TEM image; (D) XRD pattern. |
Fig. 2 (A and B) HAADF-STEM and (C and D) STEM-EDS elemental mapping images of Cu/Ni alloy nanospheres. |
In the current work, TOP was added during the synthesis of Cu/Ni alloy nanospheres, which had been widely used in the synthesis of II–VI quantum dots.43 We observed that the resultant products would have irregular morphology and broad size distribution when no TOP was added in the standard procedure (Fig. S1†), which could be attributed to the uncontrolled aggregation/attachment of insufficiently protected nano-alloys during the synthesis. We noted that the difference in the amount of TOP could lead to the change of products in size. As shown in Fig. 3A–C all the resultant products kept the spherical shape and the diameter of resultant nanospheres were 6.9 ± 1.9, 16.5 ± 1.7, 22.9 ± 2.2 and 27.3 ± 2.7 nm, respectively, when the volume of TOP was 1, 2, 4 and 6 mL, respectively. To elucidate the effect of TOP on the composition of product, these resultant products were also analyzed by EDS and AAS. The ratios of Cu to Ni in all the products remained about 1:1 (Fig. S2–S5 and Table S1†), indicating that varied amount of TOP led to unnoticeable change of product composition in addition to regulation of their sizes. We performed a statistical analysis by plotting product size versus amount of TOP (Fig. 3D), showing that the increase in amount of TOP could lead to the formation of Cu/Ni alloy nanospheres with a larger diameter in the size range of 6.9–27.3 nm.
TOP has been known as an effective capping agent in high-temperature synthesis of nanomaterials.44,45 When more capping agents were added in the reaction system, the surface of nanocrystal should be capped in a more dense way, which made it difficult for assembly/aggregation of Cu/Ni nuclei and thus seed formation during the initial stage. To this end, the seed quantity may become less when more TOP was present in the system. Given the total amount of metal precursor was kept constant, the decrease in seed amount led to an enlarged product size. Since size effect is an important factor affecting the physiochemical properties of bimetallic nanoparticles, the current size-tunable method by changing TOP amount offers a feasible way to tuning the size of Cu/Ni bimetallic nanomaterials.
The elemental ratio of Cu to Ni in resultant products was controlled by varying the molar ratio of Cu(acac)2 and Ni(acac)2 in precursor while keeping other reaction parameters in the standard procedure unchanged. In particular, we replaced the combination of [Cu(acac)2 2 mmol + Ni(acac)2 2 mmol] in the standard procedure to [Cu(acac)2 0.5 mmol + Ni(acac)2 2 mmol], [Cu(acac)2 1 mmol + Ni(acac)2 2 mmol], [Cu(acac)2 2 mmol + Ni(acac)2 1 mmol], [Cu(acac)2 2 mmol + Ni(acac)2 0.5 mmol], respectively. The resultant products were analyzed by EDS and AAS to obtain the elemental composition (Fig. S6–S9 and Table S1†). CuxNiy (x + y = 100) was used to interpret the elemental composition of resultant products. It is found that for all these samples, the molar ratio of Cu to Ni in products kept approximately the same as that in precursors. Detailed information was summarized in Table 1. We also took SEM and TEM images of these samples to observe the effect of precursor change on the product size and morphology. As shown in Fig. 4A–D all the products still exhibited the spherical shape and uniform size. Corresponding elemental composition and size were statistically illustrated in Fig. 4E. The sizes of these products were 18.0 ± 1.0 nm for Cu20Ni80, 16.3 ± 0.6 nm for Cu33Ni67, 19.7 ± 1.5 nm for Cu67Ni33, and 19.7 ± 1.2 nm for Cu80Ni20. Compared to the size of Cu50Ni50 alloy nanospheres obtained via the standard procedure, the size of these samples were roughly close, which indicated the unnoticeable impact on product size when molar ratio of Cu to Ni in precursor was varied.
Thanks to the feasibility to tuning size and elemental composition of Cu/Ni alloy nanospheres that is enabled by the current work, we would be able to investigate the dependence of catalytic activity on their size and elemental composition.46–53 Herein, we chose the reduction of 4-NP as the model reaction and employ the as-prepared Cu/Ni products loaded on carbon as the catalysts. 4-NP as an organic matter with highly toxic is difficult to be biodegradable which will cause great pollution to the ecological environment. The reduction of 4-NP to 4-aminophenol (4-AP) at room temperature using NaBH4 as the reducing agent and metal nanoparticles as the catalyst is a commonly used treatment method. As a result, this reduction has been widely employed as a model reaction to quantitatively evaluate the catalytic activity of metal or alloy catalysts.
To avoid aggregation of as-prepared Cu/Ni alloy nanospheres in aqueous phase, the CB, which has no catalytic activity for the 4-NP reduction reaction, were used as substrate for the Cu/Ni alloy nanospheres. The products were analyzed by AAS to obtain the amount of Cu/Ni nanospheres (Table S1†). In a typical reaction, CB-loaded Cu/Ni alloy nanospheres (the mass ratio of CB to Cu/Ni was 1:1) was mixed with 4-NP and NaBH4 sequentially and the mass ratio of Cu/Ni to 4-NP was set to 1:2.8. Compared to literature results, under the same reaction conditions, the quantity of Cu/Ni catalysts used in the current study was much less than that in other literatures while the resultant kapp values were similar. We summarised and compared these results in Table S2.†54–56 In a sense, the Cu/Ni alloy nanospheres synthesized in our study has better mass-specific catalytic efficiency. As shown in Fig. 5A, as the reduction reaction proceeded, the intensity of the absorption peak of 4-NP located at 400 nm gradually decreased. Meanwhile, a new absorbance peak of 4-AP located at 300 nm appeared and its intensity increased as reaction proceeded. Fig. 5B shows the plot of C/C0 versus reaction time for the reduction of 4-NP over the CB-Cu50Ni50 catalyst, where the reaction took 8 min to finish, which shows a high catalytic activity. It is well known that the pseudo-first-order kinetics could be applied for the evaluation of rate constants in the reduction of 4-NP when excess NaBH4 was used. The apparent rate constants (kapp) were calculated from the slopes of the linearly fitted plots of ln(Ct/C0) − t. The kapp value of our CB-Cu50Ni50 catalyst is 0.39 min−1.
Then, the catalytic performance of Cu/Ni alloy nanospheres with various sizes and elemental ratios were measured using the same protocol. To differentiate them clearly, we named these samples using Cu/Ni(x) as shown in Table 1. As shown in Fig. 6A, for Cu/Ni alloy nanospheres with different sizes, their apparent rate constant was 0.08 min−1 for CuNi(1), 0.39 min−1 for CuNi(2), 0.29 min−1 for CuNi(3), 0.13 min−1 for CuNi(4), respectively. For CuNi(1), the poor catalytic performance may be attributed to the fact of TOP layer and oxide layer on their surface. To verify our hypothesis, we analyzed CuNi(1) using XPS. As shown by the survey spectrum in Fig. S10A,† there were peaks for Cu 2p, Ni 2p, C 1s, O 1s, P 2p, and N 1s, indicating the existence of TOP on the surfaces of CuNi(1). In Fig. S10C,† the peaks located at ca. 853.2 eV and 856.3 eV corresponds to NiP and Ni2O3. The oxidation state of Ni was +3. The peak located at ca. 933.2 eV corresponds to CuO (Fig. S10D†). The oxidation state of Cu was −2. It was demonstrated that the surface of CuNi(1) was covered with TOP and oxide layer. For CuNi(3) and CuNi(4) that were larger than CuNi(2), less surface atoms could participate in the reaction as particle size increased, which resulted in decreased active catalytic efficiencies. For Cu/Ni alloy nanospheres composed of different elemental ratios of Cu to Ni, as shown in Fig. 6B, the apparent rate constant are 0.17 min−1 for CuNi(5), 0.37 min−1 for CuNi(6), 0.52 min−1 for CuNi(7), 0.80 min−1 for CuNi(8), respectively. The rate increased with the proportion of Cu, which indicated the Cu was more active than Ni in catalyzing the reduction of 4-NP. The kapp of CB-CuNi(8) catalyst is 0.8 min−1, which is highest one of all the as-prepared samples. For CuNi(8), the high catalytic performance may be attributed to the fact of more metallic Cu and Ni atoms were exposed on the surface of nanospheres. As shown by the survey spectrum in Fig. S11A,† there were peaks for Cu 2p, Ni 2p, C 1s, O 1s and N 1s, indicating the TOP was absent on the surface of CuNi(8). As shown in Fig. S11C and D,† the peaks located at ca. 851.6 eV and 854.3 eV corresponds to Ni and NiO, and the peak located at ca. 931.9 eV corresponds to Cu. Compared with CuNi(1), the peaks of NiO and metallic Ni and Cu appeared and the peaks of NiP and Ni2O3 disappeared. In other word, more metallic Cu and Ni atoms were exposed for CuNi(8) while most surface Cu and Ni atoms of CuNi(1) were covered by phosphide and oxide layer. It showed that the appropriate selection of size and elemental composition could be essential and beneficial to achieve high catalytic activity for Cu/Ni alloy nanomaterials. In addition, we added the catalytic experiments of pure copper and pure nickel nanoparticles. As shown in Fig. S12,† the apparent rates constant are 0.03 min−1 for pure Cu and 0.01 min−1 for pure Ni nanoparticles, respectively. The pure Cu and pure Ni nanoparticles have lower active catalytic efficiencies compared with Cu/Ni alloy nanospheres. Therefore, it is not unreasonable to assume that the combination of Cu and Ni in one catalyst contributed to the enhanced catalytic performance in the model reaction, which should be attributed to the presence of synergistic effect of Cu and Ni.
Fig. 6 Comparison of apparent reaction rates for reduction of 4-NP when Cu/Ni nanospheres with different (A) sizes and (B) elemental compositions were used as catalysts. |
Also, to evaluate the catalytic stability and reusability of Cu/Ni nanospheres, CuNi(8) were tested for reusability in the reduction of 4-NP by NaBH4 for five cycles. The kapp values for each round of catalytic reaction were obtained from the slopes of ln(Ct/C0) − t. The kapp values of CuNi(8) for the successive five cycles were shown in Fig. S13.† It can be seen that the kapp value of CuNi(8) almost keeps a constant without obvious loss after five cycles. In order to evaluate the structure and particle sizes of Cu/Ni nanospheres after five cycles, the SEM images of CuNi(8) were illustrated in Fig. S14.† It can be seen that the structure and particle sizes of Cu/Ni nanospheres almost keeps a constant without obvious change after five cycles, indicating the excellent stability and reusability of the catalyst.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c7ra06062a |
This journal is © The Royal Society of Chemistry 2017 |