Kai Lia,
Xin Songa,
Guijian Zhanga,
Chi Wangb,
Ping Ning*a,
Xin Suna and
Lihong Tanga
aFaculty of Environmental Science and Engineering, Kunming University of Science and Technology, Kunming, 650500, China. E-mail: ningpingkmust@163.com; Fax: +86-871-65920507; Tel: +86-871-65920507
bFaculty of Chemical Engineering, Kunming University of Science and Technology, Kunming, 650500, China
First published on 18th August 2017
In this work, a series of nano-carbon based catalysts loaded with metal oxides were prepared via liquid phase deposition, and used for low temperature catalytic hydrolysis of carbon disulfide (CS2). The influences of preparation conditions for catalytic activity were investigated. These factors included species and content of metal oxides, ratio of F:Fe, solution pH, and calcination temperature. The results showed that catalysts with 0.2 mol L−1 Fe ion after calcining at 500 °C had good catalytic activity for the catalytic hydrolysis of CS2. Furthermore, the catalytic hydrolysis activity could reach the best performance with the optimum preparation conditions with an F:Fe ratio of 3:1, and a solution pH of 5.1. The metal species affected the catalytic hydrolysis of CS2 and the oxidation of H2S. The solution pH and fluoride affected the generation of Fe3+ (Fe2O3). The chemical composition, structure and surface properties were characterized by X-ray diffractometry (XRD), temperature programmed desorption of carbon monoxide (CO-TPD), X-ray photoelectron spectrum (XPS) and Brunauer–Emmett–Teller measurements (BET). The XRD and BET results showed that the calcination temperature controlled the crystalline phase and generation of Fe2O3 and affected the properties of specific surface area and pore structure.
With the development of nanotechnology, further studies have been carried out on nanoparticles, which defined a kind of ordered assembly structure that a nanoparticle is covered with another through a bond or other forces.20 Recently, nanoparticles have attracted considerable interest because of the fact that their characteristics, such as magnetic, optical, electrical and catalysis. These characteristics can be easily controlled by changing their structure, compositions and particle size by appropriate method. Many reports also have showed that nanoparticles covered by the shell (such as noble metal, metal oxides and magnetic ferrites) had improved the performance in removing environmental pollutants.21–23 Many methods have been developed to prepare nanoparticles include the sol–gel method, hydrothermal treatment method, self-assembly method and liquid phase deposition method (LPD), etc.24–27 Among these methods, LPD was treated as the most promising process due to mild reaction condition, cost-effective and adjustability of nanoparticle properties.28
In the recent studies, there were a large number of researches about the nanoparticles catalysts for aqueous environmental pollutants.21–23 However, few researches focused on removing gas pollutants in the atmospheric, especially catalytic hydrolysis of CS2 at low temperature (<100 °C). In this study, nano-carbon based catalysts were used for CS2 removal at low-temperature (50 °C). The influences of the preparation conditions included species and content of metal oxides, molar ratio of F:metal ions, solution pH and calcination temperature were investigated. Meanwhile, the chemical composition, structure and surface properties were characterized by X-ray diffractometry (XRD), X-ray photoelectron spectrum (XPS), temperature programmed desorption of carbon-monoxide (CO-TPD) and Brunauer–Emmett–Teller measurements (BET).
To ensure that the catalyst could not escape from the vessel during the operation, the catalyst was loaded into the fixed bed and a wad of cotton wool was inserted into the reactor. CS2 from a gas cylinder (0.3% CS2 in N2) was diluted with nitrogen (99.99%) to the required concentration (CS2: 80–90 ppm). The overall flow rate was controlled using calibrated mass flow controllers, and the overall gas hourly space velocity (GHSV) of the reaction mixture was standardized at 10000 h−1. Water was introduced using a saturator system. The temperature of this reactor was controlled by a water-bath with a circulating pump to an accuracy of ±0.1 °C. The relative humidity (RH) of mixture gas was 11.8%. The concentrations of CS2 in the feed and effluent of reactor were collected by a HC-6 sulfur phosphorus microscale analyzer. The conversion of CS2 is determined by analyzing the inlet and outlet concentrations of CS2:
In addition, all the experimental operating conditions are the same so that no other external factor to affect the susceptibility of catalysts. Therefore, a longer reaction time (keeping above 90% of CS2 conversion) represents a higher catalytic hydrolysis activity.
Fig. 2 Catalytic hydrolysis of CS2 over nano-AC modified by different metal oxides (reaction conditions: 90 ppm CS2; GHSV = 10000 h−1; reaction temperature = 50 °C; RH = 11.8%). |
The reason may be that Fe (as a transition metal) can promote the catalytic hydrolysis activity of CS2. From previous studies, it's apparent that the Fe–S binding energy of intermediate strength (−4.5 eV) provided the optimum catalyst performance.30 Besides, the outer shell of the Fe ion is a kind of unfilled structure, which provides more effective nuclear charge. Therefore, the kind of texture is conducive to generate coordination compounds in the process of reaction. As an intermediate product, the coordination compounds can provide coordination catalysis effect and related surface reaction to promote the catalysis reaction. In previous study, Fe also showed high catalytic hydrolysis activity for CS2 and low oxidation activity for H2S.4 Due to high catalytic hydrolysis activity, Fe could improve the hydrolysis efficiency. Furthermore, low oxidation activity decreased the generation of sulfate (the oxidation product of H2S), which could prolong the lifetime of catalyst. Therefore, Fe was the optimal metal.
Fig. 3 Catalytic hydrolysis of CS2 over Fe/nano-AC modified by different Fe content (reaction conditions: 90 ppm CS2; GHSV = 10000 h−1; reaction temperature = 50 °C; RH = 11.8%). |
Generally, the process of the crystal growth is divided into two types: homogeneous nucleation and heterogeneous nucleation. In comparison to the homogeneous nucleation, the new phase formed and developed on the original solid phase surface in the processes of crystal nucleation and growth of heterogeneous system. Meanwhile, the increase of the surface free energy in heterogeneous system is less than that of homogeneous. As a result, the molecules nucleation and growth in the interface of heterogeneous is better than that of homogeneous system. Therefore, in order to decrease homogeneous nucleation as much as possible and deposit a large amount of reactants on nano-AC surface, the saturation degree of solution should be controlled reasonable range when the Fe/nano-AC was prepared by LPD. Meanwhile, many studies showed that the supersaturation degree of solution was directly affected by metal ion content and pH, etc.24
Therefore, the Fe could deposit largely on the surface of nano-carbon when the Fe content was close to 0.2 mol L−1, and the catalyst had highest efficiency on catalytic hydrolysis of CS2. When the Fe content was above 0.3 mol L−1, the self-condensation of iron complex compound is formed with increasing of Fe content. Table 1 showed the metal dispersion on the surface of Fe/nano-AC modified by different Fe content. From Table 1, the metal dispersion increased from 1.99% to 8.01% when Fe content was low (0.05–0.2 mol L−1), but the metal dispersion decreased from 8.01% to 5.45% when Fe contents was high (>0.2 mol L−1). Furthermore, the micropores or mesoporous on the surface of nano-carbon may be blocked by the excessive Fe2O3. The surface adsorption sites or active of catalysts would be excessively overlapped, which leads to the catalytic efficiency decrease. From Table 2, it can be concluded that Fe content (0.05–0.3 mol L−1) affected the surface area and pore volume. Furthermore, there was no obvious influence for the surface area and pore volume when Fe content was above 0.3 mol L−1. When the Fe content was below 0.2 mol L−1, there was not enough Fe deposited on the nano-AC surface. As the main active component, low Fe dispersion led to low catalytic hydrolysis activity.
Samples | Dispersion (%) | Fe content (Fe2O3, wt%) |
---|---|---|
Fe(0.05)/nano-AC | 1.99 | 15.5 |
Fe(0.2)/nano-AC | 8.01 | 25.7 |
Fe(0.4)/nano-AC | 5.45 | 29.3 |
Samples | Surface area (m2 g−1) | Total pore volume (cm3 g−1) | Average pore diameter (nm) |
---|---|---|---|
Fe(0.05)/nano-AC | 395 | 0.32 | 3.28 |
Fe(0.2)/nano-AC | 381 | 0.32 | 3.26 |
Fe(0.3)/nano-AC | 354 | 0.29 | 3.27 |
Fe(0.4)/nano-AC | 357 | 0.29 | 3.33 |
Fig. 4 Catalytic hydrolysis of CS2 over Fe/nano-AC modified by different F:Fe ratio (reaction conditions: 90 ppm CS2; GHSV = 10000 h−1; reaction temperature = 50 °C; RH = 11.8%). |
The previous research29 showed that the F content was a main influence factor for the formation of Fe3+ (Fe2O3) when the Fe content was fixed. Therefore, when F:Fe was higher than 3:1, the amount of F inevitably increased, which reduced the amount of Fe3+ (Fe2O3). As a result, the catalytic hydrolysis efficiency of CS2 over Fe/nano-AC would be weakened, which could be attributed that the amount of iron depositions directly decreased on the surface. Besides, when the F:Fe was below 3:1, the role of F could be decreased, and the amount of Fe3+ (Fe2O3) would be reduced. Thus, the catalytic hydrolysis efficiency of CS2 over Fe/nano-AC would be also weakened when the F:Fe was below 3:1. Table 3 showed the metal dispersion and Fe contents (Fe2O3, wt%) on the surface of Fe/nano-AC modified by different F:Fe. From Table 3, the metal dispersion increased from 2.73% to 8.01% when F:Fe was below 3:1. When F:Fe was higher (above 3:1), the metal dispersion decreased from 8.01% to 5.10%. Meanwhile, the results of Fe content are according with above analysis. It indicated that the content of F affected the formation of Fe3+ (Fe2O3) and then affected the dispersion of Fe.
Samples | Dispersion (%) | Fe content (Fe2O3, wt%) |
---|---|---|
F:Fe = 1:1 | 2.73 | 12.6 |
F:Fe = 3:1 | 8.01 | 25.7 |
F:Fe = 5:1 | 5.10 | 21.3 |
To further research the influence of different F:Fe, the phase and crystalline orientations of 1:1, 3:1, 5:1 were investigated by XRD analysis and presented in Fig. 5. It can be seen that peaks with strong intensity appear at 2θ = 30.33°, 35.74°, 43.41°, 53.78°, 57.39° and 63.06°. These diffraction peaks are matched to Fe2O3, which exists on the surface nano-carbon and is treated as an active component. As shown in the Fig. 5, the change of peak intensity of Fe2O3 could be used to investigate the influence of F:Fe. When F:Fe rose from 1:1 to 3:1, the peak intensity of Fe2O3 increased with increasing F:Fe. It indicated that FeCl2 could turn into Fe2O3 with increasing of F:Fe, and Fe2O3 could enhance the hydrolytic activity. However, the peak intensity of Fe2O3 reduced rapidly when F:Fe rose above 3:1. It indicated that high molar ratio of F:Fe was not conducive to the generation of Fe2O3. Therefore, F:Fe could lead to the change of active component on the surface of nano-AC. The XRD results can confirm the analysis of above paragraph.
Fig. 6 Catalytic hydrolysis of CS2 over Fe/nano-AC modified by different pH (reaction conditions: 90 ppm CS2; GHSV = 10000 h−1; reaction temperature = 50 °C; RH = 11.8%). |
Table 4 showed the metal dispersion and Fe content (Fe2O3, wt%) on the surface of Fe/nano-AC modified by different pH. From Table 4, the metal dispersion was 1.14% when pH was 4.7. When pH was 5.1, the metal dispersion rose to 8.01%. When pH was high (above 5.3), the metal dispersion decreased from 8.01% to 6.80%. For pH < 5.1, the precursor of Fe3+ (Fe2O3) did not reach the saturation degree in the solution, which led to less Fe2O3 deposits on the surface nano-carbon than that at pH = 5.1. When pH was above 5.1, the saturation degree was excessive high. A large number of the precursor of Fe3+ (Fe2O3) precipitation formed in the solution and no continuous film was gained on surface nano-carbon. It agreed with previous study.31 In addition, the result of XRD in Fig. 7 also showed that the peak intensity of Fe2O3 initially increased and then decreased with increasing solution pH. It indicated that pH could lead to the change of the precursor of Fe3+ (Fe2O3) in the solution, which led to the change of Fe2O3 on the surface of catalyst. All of these factors which were discussed above would affect the activity of Fe/nano-AC on catalytic hydrolysis of CS2.
Samples | Dispersion (%) | Fe content (Fe2O3, wt%) |
---|---|---|
pH = 4.7 | 1.14 | 11.3 |
pH = 4.9 | 4.71 | 20.8 |
pH = 5.1 | 8.01 | 25.7 |
pH = 5.3 | 6.80 | 23.1 |
XPS analysis was performed to further clarify the influence of solution pH on catalytic hydrolysis of CS2. The Fe 2p XPS spectra of Fe/nano-AC modified by different pH (4.7, 4.9, 5.1 and 5.3) were showed in Fig. 8. Two obvious peaks of Fe 2p appeared at 710.75 eV and 724.34 eV.32 In addition, two shake-up satellites with binding energies of 718.65 eV and 733.31 eV were also clearly observed.33 All of these features are typical of Fe2O3. By analysis the content of Fe2+ and Fe3+, the Fe3+/(Fe2+ + Fe3+) ratios decreased according to the sequence: 75.1% (pH = 5.1) > 56.3% (pH = 4.9) > 54.7% (pH = 5.3) > 48.0% (pH = 4.7). It indicated that Fe3+ was conductive to the removal of CS2. Fig. 8 also showed the peak separation of the O 1s region for the different catalysts. The peaks of O 1s were composed of three overlapping peaks: the chemical adsorbed oxygen (531.3–532.3 eV, marked as Oα), the lattice oxygen (529.2–530.3 eV, marked as Oβ) and the adsorbed water species presser on the surface (532.7–533.5 eV, marked as Oγ).34–36 As shown in Fig. 8, the ratio of Oα/(Oα + Oβ + Oγ) over Fe/nano-AC at pH = 5.1 (32.6%) was higher than Fe/nano-AC at pH = 4.7 (25.5%), Fe/nano-AC at pH = 4.9 (28.2%) and Fe/nano-AC at pH = 5.3 (25.9%). It indicated that low O content was conducive to the removal of CS2. According to above analysis, it can be found that Fe3+ and O groups was the main factors that affected the catalytic activity: Fe3+ affected the catalytic hydrolysis activity and O groups affected the oxidation activity.
Fig. 9 Catalytic hydrolysis of CS2 over Fe/nano-AC modified by different calcination temperatures (reaction conditions: 90 ppm CS2; GHSV = 10000 h−1; reaction temperature = 50 °C; RH = 11.8%). |
In order to further explain the influence of different calcination temperatures, the phase and crystalline orientations of 300 °C, 400 °C, 500 °C, 600 °C and 700 °C were investigated by XRD analysis and presented in Fig. 10. It can be seen that peaks with strong intensity appear at 2θ = 30.33°, 35.74°, 43.41°, 53.78°, 57.39° and 63.06°. The peak intensity of Fe2O3 increased with increasing calcination temperatures from 300 °C to 500 °C. Fe2O3 can enhance the hydrolytic activity. However, the peak intensity of Fe2O3 reduced rapidly when the temperature rose steadily to above 600 °C. It indicated that high calcination temperature was not conducive to the generation of Fe2O3. The reason is that dispersion of metal oxide particles on the surface of catalysts were damaged when the calcination temperature was excessive high, and the activity of catalyst could be decreased due to reunion and sintering.38 In addition, it would be occur that the pore structure of Fe/nano-AC was changed. We further confirmed this point according to the BET results.
Fig. 11a showed the nitrogen adsorption isotherms of some typical samples. The structural parameters were displayed in Table 5. According to the IUPAC classification, these samples exhibited an adsorption isotherms of type IV. It indicated that the samples were predominantly mesoporous materials. Meanwhile, the N2 adsorption capacity of Fe/nano-AC (500 °C) was highest among the four catalysts. It can be concluded that the calcination temperature affected the surface area and pore volume. It showed similar distribution patterns for all the samples in Fig. 11b. It can be observed that the Fe/nano-AC (500 °C) has more pores with a radius of 5–10 nm than that of others catalysts. This results suggest that more pore sizes of 5–10 nm play an important role in CS2 catalytic hydrolysis reactions. As mentioned above, the hydrolysis activity of the Fe/nano-AC was improved due to a large amount of pores (5–10 nm) at a calcination temperature of 500 °C.
Fig. 11 (a) Nitrogen adsorption isotherms and (b) pore size distribution for Fe/nano-AC modified by different calcination temperatures. |
Samples | Surface area (m2 g−1) | Total pore volume (cm3 g−1) | Average pore diameter (nm) |
---|---|---|---|
Fe/nano-AC(300 °C) | 313 | 0.19 | 3.22 |
Fe/nano-AC(400 °C) | 404 | 0.26 | 3.34 |
Fe/nano-AC(500 °C) | 381 | 0.32 | 3.26 |
Fe/nano-AC(700 °C) | 397 | 0.29 | 2.61 |
In our previous study, the reason for the deactivation of catalyst was the consumption of metal oxides (active compounds) and the generation of sulfate on the surface.4,39 The consumption of metal oxides led to the decrease of catalytic hydrolysis activity. The sulfate covered the adsorptive and catalytic active sites, which decreased the adsorptive and catalytic hydrolysis activities of catalyst. In these process, H2S was oxidized into S/SO42− and Fe2O3 was oxidized into Fe2(SO4)3. In the future research, the mechanism of deactivation and catalyst regeneration will be further studied.
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