Siyu Shi,
Long Cai,
Xue Liu,
Haonan Li,
Yuan Gao,
Qiuhua Wu*,
Jie Yi,
Ximing Song and
Guolin Zhang*
Liaoning Province Key Laboratory for Green Synthesis and Preparative Chemistry of Advanced Materials (Liaoning University), College of Chemistry, Liaoning University, Shenyang 110036, People's Republic of China. E-mail: qiuhuawu@sina.com; glzhang@lnu.edu.cn
First published on 15th September 2017
A new thermoresponsive copolymer, poly(N-vinylcaprolactam)-β-cyclodextrin (PNVCL–β-CD), was synthesized by click chemistry and applied in regulating the crystallization of CaCO3. At low temperature (25 °C), the copolymers self-assembled into micelles with β-CD as the core and PNVCL as the shell. The micelles with different PNVCL chain lengths induced the formation of crystals with elongated, typical rhombohedral and surface concaved morphologies. At high temperature (50 °C), the micelles assembled into compact and regular aggregates with sizes of about 1 μm. The copolymer aggregates were encapsulated in the crystals and removed after cooling and rinsing. Porous, cheese-like crystals were obtained. This study could enrich our knowledge of biomineralization and offer a convenient scheme for synthesis of porous inorganic materials.
One of the most intensely investigated systems is calcium carbonate (CaCO3), which is the most abundant biominerals in nature,13 but also of industrial importance due to its wide use as raw material in paints, plastics, rubber, or paper.1,12,14–16 Many materials including Langmuir monolayers,17,18 self-assembled monomolecular (SAM) films,19 and crosslinked gelatin films20 have been employed as effective additives or templates to induce the controlled growth of CaCO3 crystals. Moreover, a variety of macromolecular additives, including biopolymers,21,22 double hydrophilic block copolymers,2 polyelectrolytes,23,24 designed peptides,25 and dendrimers,1 have exhibited effective control of morphology, polymorphs and then properties.26–28 For example, the optical and magnetic functionalizing calcite single crystals were prepared through nanoparticle incorporation inside the single crystals by Li group.29
In recent years, porous inorganic materials such as porous CaCO3 have been extensively studied for their important applications as catalyst supports, ceramics, paints, as well as novel biomimetic scaffolds for target drug delivery, bioimaging and tissue engineering.30–32 According to the IUPAC defined pore dimensions, porous materials are classified as microporous, mesoporous and macroporous structures, with the corresponding pore sizes of <2 nm, 2–50 nm and >50 nm, respectively.33
For example, porous vaterite could be prepared in the presence several food grade polymeric modifier;34 well-defined calcite single crystals exhibiting a rhombohedral morphology and uniform surface pores are synthesized by using monodispersed copolymer latex particles as effective colloidal templates and following removal of templates;23 porous single crystals of calcite with inverse opal and direct opal structures are prepared using templates of colloidal crystals and polystyrene reverse opals, respectively;35 macroporous single crystals of calcite with controlled orientation and well-defined nanopatterns can be produced by combination of the amorphous-to-crystalline strategy and the colloidal crystal templating method.36 Compared with other porous inorganic materials, porous CaCO3 particles have been less studied though they are non-toxic and the synthesis of CaCO3 is cost-effective and does not need the use of any organic solvents.28
In order to induce the formation of pores in CaCO3 crystals, we designed a new copolymer porogenic agent, poly(N-vinylcaprolactam)-β-cyclodextrin (PNVCL–β-CD). Poly(N-vinylcaprolactam) (PNVCL) is a typical thermoresponsive polymer with a lower critical solution temperature (LCST) near body temperature in aqueous environment.37–41 β-Cyclodextrin (β-CD) is a cyclic oligosaccharide, which is a truncated conical molecule with a hydrophobic interior and two hydrophilic rims, and has a hollow cavity constituted by seven D-glucopyranose units.42 The PNVCL–β-CD copolymer can self-assemble into micelles below the LCST and form compact aggregates above the LCST. The influences of the micelles and compact aggregates on the crystallization of CaCO3 were studied respectively. The results showed the micelles induced the formation of crystals with various morphologies, while the compact aggregates induced the formation of macroporous cheese-like crystals. By a series of control experiments and time-resolved experiments, the possible mechanisms were proposed.
The GPC traces of the polymers are shown in Fig. S3.† Each sample showed a unimodal molecular weight distribution, indicating a successful synthesis of the copolymers. The PNVCL–β-CD polymers are denoted as PNVCL1–β-CD, PNVCL2–β-CD and PNVCL3–β-CD according to the varied molecular weights, respectively. Detailed information of the copolymers is showed in Table 1.
Fluorescence technique using pyrene as a probe (Fig. S4†) indicated that the PNVCL–β-CD could self-assemble into micelles at room temperature. The critical micelle concentrations (CMC) obtained from Fig. S5† are list in Table 1.
Fig. S6† is a typical photograph of aqueous solutions of PNVCL2–β-CD, which showed a reversible LCST phase transition in water. Fig. S7† shows the temperature dependence of optical transmittance of micellar solutions of copolymers with different PNVCL block lengths. The LCST were evaluated as 39.7, 38.5, and 34.9 °C for PNVCL1–β-CD, PNVCL2–β-CD and PNVCL3–β-CD, respectively, thus showing a decreasing trend with increasing PNVCL block length.
TEM were also used to investigate the thermosensitivity of the polymers (Fig. 1). At a temperature below the LCST (25 °C), the copolymer self-associated into micelles in water and the micelles existed individually with size of about 100 nm. When the temperature was increased closed to the LCST (40 °C), intermicelle aggregation resulted in formation of larger aggregates with multicore structure and associated. When the temperature continued to increase (50 °C), the aggregates collapsed due to the phase separation of the PNVCL block and more compact and regular structures with sizes of about 1 μm were formed. Dynamic light scattering (DLS) showed the hydrodynamic diameter of the aggregates at 50 °C was 0.7 to 1.5 μm (Fig. S8†), which was consistent with the TEM.
Fig. 1 TEM images of PNVCL2–β-CD particles self-assembled in aqueous solution in different temperature. (a) 25 °C (b) 40 °C (c) 50 °C. |
PNVCL2–β-CD was first presented as the additive of CaCO3 crystallization. The mineralizations were carried out in the polymer concentration from 0.01 to 2.0 g L−1 (Fig. 2) and fixed the concentration of Ca2+ at 20 mM.
Fig. 2 SEM images of CaCO3 crystals obtained in the presence of various PNVCL2–β-CD concentrations. (a) 0.01, (b) 0.1, (c) 0.5, (d) 1.0, (e) 2.0 g L−1 ([Ca2+] = 20 mM, T = 25 °C). |
In the presence of polymer concentration of 0.01, 0.1, 0.5 and 1.0 g L−1, SEM indicated the obtained CaCO3 were typical rhombohedral calcite, which were very similar to the samples prepared without any additive. With increasing polymer concentration to 2.0 g L−1, the faces of the crystals were coarse. The increased polymer concentration could inhibit the motion of Ca2+, as well as the further growth of the crystals. The size of the calcite was ranging from several to 20 μm.
XRD and FT-IR measurements showed that the obtained crystals above are all mixtures of calcite and a small amount of aragonite (Fig. S9†).
The effects of PNVCL–CCH and β-CD homopolymers on the CaCO3 crystallization were investigated at 25 °C. With PNVCL–CCH or β-CD as the additive respectively, the formed crystals exhibited a typical rhombohedral calcite (Fig. S10†), which was similar to the crystals formed without any additive (Fig. S10a†). The size of the calcite was ranging from 10 to 25 μm at 25 °C. These results indicate that PNVCL–CCH and β-CD individually have weak effects on CaCO3 mineralization at 25 °C.
PNVCL–β-CD with different chain lengths may influence the morphology of CaCO3 crystal. Therefore, the effects of PNVCL1–β-CD and PNVCL3–β-CD (Fig. 3) on the CaCO3 crystallization were studied. The crystals from PNVCL1–β-CD were an elongated morphology instead of traditional rhombohedral while those from PNVCL3–β-CD were calcite with some concaves on the surface. The size of the crystals kept unchanged.
Fig. 3 SEM images of CaCO3 crystals obtained in the presence of PNVCL1–β-CD (a) and PNVCL3–β-CD (b) (C = 1.0 g L−1). |
The effect of concentration of PNVCL2–β-CD on the mineralization was investigated by adjusting the polymer concentration from 0.01 to 2.0 g L−1 (Fig. 4) and fixing the concentration of Ca2+ at 20 mM.
Fig. 4 SEM images of CaCO3 crystals obtained in the presence of various PNVCL2–β-CD concentrations. (a) 0.01, (b) 0.1, (c) 0.5, (d) 1.0, (e) 2.0 g L−1 ([Ca2+] = 20 mM, T = 50 °C). |
For all of the samples prepared, rhombohedral calcites were generated. When the concentrations were very low (0.01, 0.1 and 0.5 g L−1), SEM was very similar to that prepared without any additive. When concentrations increased (1.0 and 2.0 g L−1), porous calcites were observed. The size of the calcite was ranging from 4 to 25 μm with pores of 2–4 μm for polymer concentration 1.0 g L−1 and 2 to 16 μm with pores of 1–5 μm for 2.0 g L−1. The porous calcites were just like cheeses.
XRD and FT-IR measurements showed that the above-obtained crystals were all mixtures of calcite and a small amount aragonite.
The effects of PNVCL1–β-CD (Fig. 5a) and PNVCL3–β-CD (Fig. 5b) on the CaCO3 crystallization were also evaluated. The crystals are all porous calcite observed by SEM. XRD and FT-IR spectra demonstrated that they are calcite and a small amount of aragonite. The crystals from PNVCL1–β-CD were an elongated morphology while those from PNVCL3–β-CD with more pores compared with the sample formed from PNVCL2–β-CD. The size of the crystals and the pore of the three samples were about the same.
Fig. 5 SEM images of CaCO3 crystals obtained in the presence of PNVCL1–β-CD (a), PNVCL3–β-CD (b) and PNVCL–CCH (c) ([Ca2+] = 20 mM, T = 50 °C. |
The effects of PNVCL–CCH homopolymers on the CaCO3 crystallization were examined at 50 °C. With PNVCL–CCH as the additive, the formed crystal exhibited porous rhombohedral calcites (Fig. 5c). The size distribution of the pore is greatly uneven. Some pores were so large that the integrity of the calcite was destroyed.
These results indicate that PNVCL–β-CD may induce to form cheese-like porous CaCO3 crystals at 50 °C.
The bind action of PNVCl to Ca2+ is weaker than that of acidic polymer chains due to the fluctuation of ΛCa–PNVCL2-β-CD–ΛPNVCL2–β-CD with the variation of the PNVCL2–β-CD concentration is much smaller than that of acidic polymer chains in ref. 45. It is reasonable that the interaction between polar carbonyl group and Ca2+ is weaker than that between negatively charged COO− and Ca2+ and it is consistent with the time-resolved experiment.
Thermalgravimetric analysis (TG) shows the weight amount of polymers which is included in the crystals. As is shown in the sample of the 1.0 g L−1 polymer solution (Fig. 8a), the percent of remained PNVCL2–β-CD is about 1.83% by calculation (Fig. S11†). Also a lower weight loss is caused by lowering the PNVCL2–β-CD concentration. It can be concluded that the polymer shows great importance in the morphosynthesis of the crystals by the above results.
Fig. 8 TG curves of CaCO3 particles in PNVCL2–β-CD solutions at 50 °C (a) and reined with hot water (b). |
Based on the extensive experimental results, we concluded that the influences of PNVCL–β-CD on CaCO3 crystallization at the temperature below or above the LCST of PNVCL–β-CD are distinct.
At a temperature below the LCST, PNVCL was hydrophilic and the PNVCL2–β-CD aqueous solution was transparent. At initial stage, the Ca2+ should be on the surface of the micelles because of Ca2+ binding effect of the PNVCL. The decomposition of ammonium carbonate and subsequent diffusion of the CO2 into the solution initialed the mineralization of CaCO3, which was existed as ACC particles and temporarily stabilized against crystallization by binding to PNVCL–β-CD. The increasing of the ACC population and van der Waals forces among the ACC particles resulted in conglomerating of ACC particles. The polymer was encapsulated in the ACC when the particles conglomerated. After that, the crystallization of CaCO3 occurs in the ACC particles. Crystal growth is accomplished by the removal of solvent and/or the binding additives and the formation of interparticle chemical bonds.46 The binding effect of PNVCL and Ca2+ is weak, so PNVCL–β-CD copolymers have weak effects on CaCO3 mineralization at 25 °C. The crystals were mainly rhombohedral calcite coexisting with a small amount of aragonite.
Water molecules in solution could be trapped in the hydrophobic cavity and be absorbed in the hydration shell of the β-CD, resulting in volume occupancy of the β-CD segments. Therefore, the calcite units were limited to orienting along the crystallographic c-axis and fused together to minimize energy, leading to the formation of elongated morphology with a shorter PNVCL chain length of PNVCL1–β-CD (Fig. 3a). At a longer PNVCL chain length of PNVCL3–β-CD (25 °C), the migration of polymer was slower and thus some concaves were left on the surface of the sample (Fig. 3b).
When the temperature is above the LCST, PNVCL was hydrophobic and the copolymers aggregated into more compact and regular structures with sizes of about 1 μm. The copolymers aggregates stabilized the ACC precursor phase in the PILP system and aggregates-ACC were formed (Scheme 1a and b). The formation of aggregates-ACC can temporarily stabilized ACC droplets. The CaCO3 crystallization could be delayed for a period of time. The aggregates-ACC droplets coalesce solidify (Scheme 1c) with the increasing of the population. The mobility of the hydrophobic aggregates encapsulated in ACC is poor due to its poor solubility and most of them were still in CaCO3 crystals in the crystal growth process (Scheme 1d and e). They will became soluble and move out of the crystal when the reaction mixture cooling to room temperature, filtration and following rinsing. The removal of polymer aggregates resulted in the formation of pores (Scheme 1 and g). The size of the pore is a little larger than that of the polymer aggregate is due to an enlarged process after drying. We supposed that the polymer would remain in the sample if the reaction mixture kept at 50 °C, followed by rinsing with hot water (about 50 °C). It is confirmed by TG that the percent of remained PNVCL2–β-CD is calculated to be about 14.98% in the sample (Fig. 8b), which is a remarkable amount and close to the calcite prepared by Meldrum.47 The results showed that this is a method to incorporate organic additives within the crystals and then generate a composite material, introducing a characteristic texture and anisotropy into the crystal lattice.47
β-CD has a hydrophobic interiors. The primary and secondary hydroxyl groups render the outer surface of the molecule hydrophilic, making the β-CD water-soluble.28,48 The aggregates formed from PNVCL–β-CD at 50 °C possess relatively uniform sizes due to the hydrophilic β-CD, while PNVCL–CCH could form aggregates inhomogeneous in size and figure. The crystals modulated in PNVCL–CCH exhibit a porous rhombohedral calcite (Fig. 5c), but the size of the pore is uneven and the calcite is not complete.
The results indicate that the PNVCL segment act as a functional block, while the β-CD act as a solubilizing segment. Furthermore, crystals from PNVCL–CCH and PNVCL2–β-CD controlled mineralization with different morphology imply that the β-CD plays a key role in the morphosynthesis of the minerals.
For PNVCL3–β-CD, the process was the same and resulted in porous crystals (Fig. 5b). And in the case of a shorter PNVCL chain length of PNVCL1–β-CD, the combination of PLIP process and the volume occupancy of the β-CD segments resulted in the formation of elongated porous morphology (Scheme 1f).
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c7ra07783a |
This journal is © The Royal Society of Chemistry 2017 |