Binglin Guo,
Keiko Sasaki* and
Tsuyoshi Hirajima
Department of Earth Resources Engineering, Kyushu University, Fukuoka 819-0395, Japan. E-mail: keikos@mine.kyushu-u.ac.jp; Fax: +81-92-802-3338; Tel: +81-92-802-3338
First published on 1st September 2017
Exfoliation of layered materials has attracted tremendous interest since nanomaterials have become practically applied in many disciplines. In this study, the structural transformation of packed columnar selenate ettringite into nanoscale particles has been investigated. The structural transformation of ettringite has been evidenced based on the results of X-ray diffraction (XRD), Raman spectroscopy, transmission electron microscopy (TEM), and extended X-ray adsorption fine structure (EXAFS). The structural transformation is caused by the electrostatic repulsion between guest sulfate ions and selenate. However, the atomic arrangement of columnar parts of selenate ettringite is still maintained. In addition, a similar phenomenon is more noticeably observed when it is soaked in ethanol. This suggests that this columnar material has the potential to be exfoliated into a single nanoscale column by reactions with polar solvents. Finally, a stable colloidal solution formed when selenate ettringite was soaked in butanol. This is because the surface of the columnar parts in ettringite is surrounded by structural water molecules that can interact with OH groups of strongly polar solvent molecules to form hydrogen bonds that can directly exfoliate selenate ettringite and convert to nanoparticles. It is clear that ettringite could be directly exfoliated to nanoparticles in polar organic solvents, which has potential utility for wide applications.
Ettringite (Ca6Al2(SO4)3(OH)12·26H2O) is the prototype of hydroxyl-sulfate phase. It is well-known that this mineral usually occurs at a low temperature in hydrothermal mineral deposits, alkaline evaporates and xenolith environments.8 In addition, this compound also forms via the hydration of calcium aluminates in the presence of sulfate during the early hydration process of Portland cement.9 Particularly, ettringite is well-known as an anion-exchanger, and the generic formula for ettringite could be expressed as [Mx2+(M3+)x/3(OH)12][An−]x/n·26H2O, where M2+ is a divalent cation, including Ca2+, Sr2+, Pb2+, Co2+, Zn2+, etc.,10–12 M3+ is a trivalent cation, including Al3+, Ga3+, Fe3+, Mn3+, Cr3+, etc.,13,14 and An− is an n-valent anion, including Cl−, SO42−, SeO42−, AsO43−, etc.10,15–17 Based on the previously reported structure model of ettringite,18 the unit cell mainly consists of column parts {Ca6[Al(OH)6]2·24H2O]}6+ that are constituted by Al(OH)63− octahedra and Ca–O8 polyhedra. In the columnar parts, each Ca is eight coordinated by four H2O and four OH− ions. This means that the Al(OH)63− octahedra and Ca–O8 polyhedra share OH− ions. SO42− ions and H2O molecules occupy the intercolumn space, which holds the column portions together for structural stability via electrostatic forces (Fig. S1 in the ESI†).10,18 Additionally, a precise arrangement of the hydrogen bonding network exists in ettringite.19
In a similar manner to LDHs, high concentrations of anionic species and water molecules are present within the intercolumnar spaces of ettringite and interact with the high charge density of the columnar regions. This results in strong intercolumnar electrostatic interactions and distinctive hydrophilic properties in the intercolumnar spaces, which can lead to the strong hydrogen bonding network and electrostatic forces for the compact stacking of the column structure, preventing the exfoliation of ettringite.18,19 Meanwhile, the size and electronegativity of the substituting anions are determinants for substitution in the intercolumnar spaces.15 These provide some hints that the van der Waals interactions that exist among the intercolumnar spaces of the stacked columns could be weakening via the interaction with ions or molecules. The exfoliation of ettringite can generate novel research fields dealing with the preparation of new and advanced functional materials. Since ettringite has an excellent ion-exchange capacity and is composed of positively charged columns, exfoliation of this material can produce positively charged and nanoscaled columns that can be applied as nanocomposites for producing polymers or designed nanomaterials similar to the applications of delaminated LDHs to various areas such as catalysis, drug delivery systems, advanced materials, etc.
In the present study, selenate ettringite (Ca6Al2(SeO4)3(OH)12·26H2O) was synthesized by coprecipitation, and its destructuralization was observed when this material was soaked in a sulfate solution. In addition, the columnar structure of the destructuralized ettringite was maintained as confirmed via its characterization by a variety of techniques. Moreover, the selenate ettringite could be destructuralized and exfoliated in some strongly polar solvents. The nanoparticles of exfoliated ettringite were characterized via atomic force microscopy observation (AFM). The exfoliation of the material with the columnar structure to nanoparticles was demonstrated, and its exfoliation mechanism was also detailed. The special exfoliation property of ettringite may open up new opportunities for producing the nanoparticles dispersed inorganic solvents, which have potential in many applications.
Data processing was performed using IFEFFIT software package ver. 0.9.25 (ATHENA and ARTEMIS) via the following procedures.20,21 The spectra were averaged after energy calibration. The χ(k) function was Fourier transformed through k3 weighing and filtered using “HANNING” before Fourier transmission. The shell fit was operated in R-space on the first and second shells within the data range of R + ΔR = 1–4 Å using the single scattering model. The theoretical back-scattering path was calculated by ARTEMIS and FEFF using ettringite as the standard. The coordination number (CN) of Ca for all modeled treatments was set at a theoretical value. Because the Debye–Waller factor (σ) is correlated highly with CNs, σ values for some shells were each fixed at their average values. Errors for the fit parameters were estimated from the fits of the model compounds. Errors are within 0.01 Å for the R-value of the first shell and within 0.05 Å for the additional shells. The coordination number errors are ±20% for the first shells and ±50% for the additional shells.
SO42− initial concentration mmol L−1 | SO42− equilibrium concentration mmol L−1 | Ca equilibrium concentration mmol L−1 | Al equilibrium concentration mmol L−1 | Se equilibrium concentration mmol L−1 | Ca:Al:(Se + S) molar ratio in solids |
---|---|---|---|---|---|
0.000 | 0.000 ± 0.000 | 1.323 ± 0.002 | 0.569 ± 0.004 | 0.635 ± 0.005 | 5.9:2:2.8 |
0.001 | 0.001 ± 0.000 | 1.312 ± 0.004 | 0.573 ± 0.007 | 0.635 ± 0.002 | 5.9:2:2.8 |
0.009 | 0.009 ± 0.000 | 1.321 ± 0.001 | 0.571 ± 0.006 | 0.692 ± 0.003 | 5.9:2:2.8 |
0.093 | 0.091 ± 0.001 | 1.274 ± 0.003 | 0.527 ± 0.008 | 0.663 ± 0.006 | 5.9:2:2.8 |
0.963 | 0.957 ± 0.001 | 1.211 ± 0.004 | 0.513 ± 0.004 | 0.624 ± 0.010 | 5.9:2:2.8 |
9.879 | 9.723 ± 0.002 | 1.183 ± 0.014 | 0.503 ± 0.026 | 0.584 ± 0.004 | 5.9:2:2.8 |
Consistent with the water chemistry results, the changes in the XRD patterns of the solid residues as a function of the initial SO42− concentrations are provided (Fig. 1). When the concentrations of sulfate were lower than 0.1 mM, the solid residues exhibited sharp diffraction peaks corresponding to the pure selenate ettringite (Fig. 1). This indicates that the selenate ettringite structure is relatively stable and could be maintained in low concentrations of sulfate. However, the distinguished diffraction peaks, (100) and (110), of selenate ettringite gradually weakened and finally disappeared when the initial sulfate concentration exceeded 0.1 mM (Fig. 1). Perhaps the crystal structural of selenate ettringite could have changed or decomposed after soaking in high concentrations of sulfate. Nevertheless, some broad peaks still were present even though the distinguished diffraction peaks of selenate ettringite had already disappeared, implying that the atomic arrangement of ettringite was partially preserved.
In term of morphology changing of soaked samples, the SEM images of the solid residues of selenate ettringite with or without soaking in 10 mM sulfate were observed, as shown in Fig. 2(a) and (b). Pure selenate ettringite exhibited the typical needle-like morphology that was approximately 2 μm in width and 15 μm in length (Fig. 2(a)), this is consistent with the typical morphology of ettringite.9,15 The particle size and the aspect ratio of the 10 mM sulfate soaked selenate ettringite decreased compared with the pure selenate ettringite (Fig. 2(b)). In addition, the TEM images of pure and destructuralized selenate ettringite were compared in Fig. 2(c) and (d). The pure selenate ettringite crystals exhibited a well compacted and homogeneous morphology (Fig. 2(c)). In contrast, the destructuralized selenate ettringite showed some disordered and heterogeneous regions for the solid residues, indicating changes in the crystal structure and destructuralization of the soaked selenate ettringite (Fig. 2(d)). Based on the SEM and TEM images, perhaps the sulfate exchanged with selenate in ettringite and destructuralized the crystal structure of selenate ettringite.
Fig. 2 SEM images of the solid residues (a) before soaking and (b) after soaking. TEM images of the solid residues (c) before and (d) after soaking. |
Considering that ettringite consists of positively charged columnar parts with intercolumn oxoanions, the destructuralization of selenate ettringite may also affect its surface charge. The changes in the zeta potential of the solid residues as a function of the concentrations of sulfate are shown in Fig. 3. The pH of the zero point of charge (pHzpc) of selenate ettringite is approximately 13.24 When the concentration of sulfate was lower than 0.1 mM, the surface of selenate ettringite was positively charged. This is consistent with the above results that showed that the crystal structures of selenate ettringite were maintained with a positively charged surface at pH ≤ 12. When the sulfate concentrations were increased from 0.1 mM to 10 mM, the surface charge of the selenate ettringite gradually decreased from approximately 2 mV to −11 mV. Of note, when the distinguished diffraction peaks of selenate ettringite disappeared (Fig. 1), the surface charge became negative (Fig. 3). Moreover, it is well known that the zeta potential is the electric potential in the diffuse double layer (DDL) at the slipping plane, and it is associated with swelling of solid materials in aqueous systems.25 Changes in the crystal structure and surface charge might be attributed to the swelling and partial stripping of selenate ettringite. The well-crystallized selenate ettringite only exposes the positively charged columnar edge, which resulted in the positive charge. In contrast, when the crystal structure of selenate ettringite was destructuralized, the surface charge became negative (Fig. 3). This may be caused by the enlarged and exposed intercolumn space of ettringite after destructuralization. Thus, selenate and sulfate ions that were coordinated with the surface of the destructuralized and positively charged ettringite columns would affect the slipping plane of the particles, resulting in the reversal of the surface charge.
Fig. 3 Zeta potentials of pure selenate ettringite after soaking at various initial SO42− concentrations. |
The partial atomic arrangement in the destructuralized selenate ettringite column was still maintained, although the distinguishing peaks were no longer observed in the XRD patterns (Fig. 1). Fig. 4 shows the Raman spectrum of the soaked selenate ettringite in 10 mM sulfate, which possessed bands at ∼345 cm−1, ∼415 cm−1, ∼842 cm−1, and ∼884 cm−1 and are assigned to the vibration modes of ν2(SeO42−), ν4(SeO42−), ν1(SeO42−), and ν3(SeO42−), respectively.27 This suggests that SeO42− groups were still present in the destructuralized selenate ettringite, although the peak intensities decreased compared with the original selenate ettringite. This might be due to the disordered and heterogeneous atomic arrangement of the destructuralized selenate ettringite structure, which is consistent with the TEM results (Fig. 2(d)). In addition, a weak and broadband at ∼980 cm−1 ascribed to the vibration mode of ν1(SO42−) in sulfate ettringite26 was barely observed in the soaked selenate ettringite. This indicates that a trace amount of sulfate exchanged with selenate in ettringite. Specifically, the destructuralized selenate ettringite and standard compound exhibit a band at 530–540 cm−1 assigned to the Al–OH vibration in ettringite,26,28 implying that the Al(OH)63− octahedral structure was maintained in the solid residues even when the XRD pattern of selenate ettringite disappeared (Fig. 1).
EXAFS analysis was further conducted to elucidate the atomic configuration of the destructuralized selenate ettringite. The Ca K-edge EXAFS spectra of the destructuralized selenate ettringite and the standard compounds are shown in Fig. 5. For all of the samples, the Fourier transform is dominant by the first shell of backscattering from oxygen in Fig. 5(a). For the pure sulfate and selenate ettringite, every Ca atom is coordinated by 8 O atoms. Four of the O atoms are provided by OH, whereas the others are from H2O molecules at approximately 2.4 Å. In addition, the 2 Al atoms were approximately fitted at 3.46 Å. The atomic distances of Ca–O and Ca–Al were firmly fit to the reported data.18 Furthermore, the destructuralized selenate ettringite exhibited a similar coordination number and atomic distance as Ca in prior references (Fig. 5 and Table 2). Considering the ettringite columnar parts are constituted by Al(OH)63− octahedra and Ca–O8 polyhedra by sharing OH− ions (Fig. S1(b) in the ESI†), both the Raman and EXAFS results confirmed that the column structure of selenate ettringite was maintained after destructuralization of its crystal structure. We demonstrated that the columnar parts of selenate ettringite were stable even though this material was destructuralized in a sulfate solution. In addition, these results also confirmed that selenate ettringite has the potential to be exfoliated as nanoparticles.
Samples | Shells | CN | R | σ2 | Rf |
---|---|---|---|---|---|
a Value was fixed during the fitting procedure.b Rf residual factor indicates the quality of fitting results and is expressed by following formula: . | |||||
Pure sulfate ettringite | Ca–O | 8a | 2.43 | 0.012 | 0.021 |
Ca–Al | 2a | 3.46 | 0.006 | ||
Pure selenate ettringite | Ca–O | 7.27 | 2.44 | 0.011 | 0.011 |
Ca–Al | 1.82 | 3.48 | 0.005 | ||
After soaking | Ca–O | 7.73 | 2.41 | 0.012 | 0.025 |
Ca–Al | 1.93 | 3.43 | 0.007 |
Based on the structural properties of ettringite, the following destructuralization mechanism of selenate ettringite in sulfate solution was proposed. In the crystal structure of selenate ettringite, the positively charged columnar parts are bound by electrostatic forces through the interaction with intercolumn oxoanion species.10,18,29 The sulfate ions have been confirmed to show a higher affinity to ettringite than selenate.15,24 When the sulfate is intercalated into the intercolumn spaces of selenate ettringite, the guest sulfate ions disorder the charge balance and structure of ettringite. This is because the Pauling's electrostatic valence rule is exactly obeyed in ettringite.10,19 The guest sulfate ions' intercalation will cause electrostatic repulsion with selenate and disorder the charge balance between columns in an aqueous system (Fig. 6). Therefore, as the surface charge changes, the diffraction peaks of selenate ettringite gradually weaken and finally disappear. However, the selenate ions are already settled on the surface of the columnar parts via hydrogen bonds, and guest anions are difficult to substitute with selenate ions. After the destructuralization of selenate ettringite, the guest sulfate ions are loosely bound on the surface of the columnar parts of selenate ettringite via electrostatic forces. Thus, the sulfate and selenate concentrations did not change significantly even though the distinguished diffraction peaks of selenate ettringite disappeared after destructuralization (Table 1). This is in agreement with other studies showing that oxoanions are difficult to substitute in ettringite structures after this mineral formation.15,17
Fig. 6 Schematic illustration of the selenate ettringite synthesis and destructuralization in sulfate solution. |
Ettringite consists of columnar parts and larger intercolumn spaces (11–12 Å) than LDHs.10 Water molecules are linked to Ca and surround the surface of the ettringite columnar parts (Fig. S1(b) in the ESI†). This results in a larger percentage of the surfaces of ettringite columnar parts being surrounded by water molecules, which have the possibility to react with some surfactants or organic solvents. Some organic solvents that contain OH groups have been confirmed to form hydrogen bonds with the structural water molecules in minerals.30,31 In addition, because the columnar constituted structure is more unstable than the layered structure, ettringite may be more easily exfoliated into single nanoparticles. In this study, highly hydrophilic polar solvents, such as ethanol and butanol, were evaluated for exfoliation of ettringite. These hydrophilic polar solvent molecules not only containing OH groups but also has larger molecular sizes than oxoanions, preventing the exfoliated columnar parts from stacking again.
Selenate ettringite was tested for exfoliation by shaking in ethanol for 2 h, which produced unstable suspensions and precipitated after a few minutes with minor exfoliation of selenate ettringite. In addition, the solid residues exhibited a similar XRD pattern to destructuralized selenate ettringite in sulfate, implying that the selenate ettringite could also be destructuralized by ethanol (Fig. S2 in the ESI†). However, ethanol molecules are inefficient at pushing apart the high charge density columnar parts of ettringite. In contrast, a translucent colloidal solution was obtained after dispersing selenate ettringite in butanol. The resulting colloidal solution was centrifuged at 3000 rpm for 10 min, and the aggregate was recovered from the suspension. The prepared colloidal selenate ettringite nanoparticle suspension (∼0.4 g L−1) was stably transparent for more than 2 months (Fig. 7(a)). The particle size of the colloid solution was measured via dynamic light scattering. The mean spherical diameter was approximately 220 nm, which is smaller than the width (2 μm) and length (15 μm) of selenate ettringite particles as observed by TEM and SEM. The AFM images revealed the vertical profiles of the exfoliated selenate ettringite particles (Fig. 7(a)). Based on the AFM images, the particle thickness was approximately 1.4 nm, suggesting the presence of assemblies comprising several nanocolumnar parts (Fig. 7(b)). Moreover, the length of the exfoliated selenate ettringite particles was approximately 200 nm, which is consistent with the results observed via dynamic light scattering. After centrifugation at 10000 rpm for 20 min, the obtained slurry showed no apparent peaks except for a broad peak at approximately 25°. The blank XRD pattern is belong to the steel sample holder. Because of the low intensity of the exfoliated selenate ettringite diffraction peak, the sample holder without loading any sample was also characterized for avoiding confusion (Fig. 7(c)). This is one of the characteristics for the formation of nanoparticles via exfoliation. The TEM image of exfoliated selenate ettringite gel dispersed in butanol clearly showed the exfoliation of selenate ettringite to nanoparticles (Fig. 7(d)), which is consistent with the AFM images. We demonstrated that selenate ettringite could be directly exfoliated as nanoparticles in polar solvents, and the carbon chain length of organic solvent molecules is one of the main factors that affect ettringite exfoliation. In addition, the exfoliation mechanism of selenate ettringite was discussed above. If the guest anion or molecules presents higher affinity than the original anions which are accommodate in the intercolumn space to ettringite, the exfoliation phenomenon will be happened. Therefore, sulfate or other kinds of ettringite could also have potential to be exfoliated as nanoparticles under the proper condition.
Footnote |
† Electronic supplementary information (ESI) available: Figures showing a schematic illustration of the ettringite crystal structure; XRD patterns of the solid residues before and after selenate ettringite soaking in ethanol. See DOI: 10.1039/c7ra08765a |
This journal is © The Royal Society of Chemistry 2017 |