Fengjun Houab,
Huahua Zhaoa,
Huanling Song*a,
Lingjun Chou*ac,
Jun Zhaoa,
Jian Yanga and
Liang Yana
aState Key Laboratory for Oxo Synthesis and Selective Oxidation, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000, PR China. E-mail: ljchou@licp.cas.cn; songhl@licp.cas.cn; Fax: +86 931 4968 129; Tel: +86 931 4968 066
bUniversity of Chinese Academy of Sciences, Beijing 100049, PR China
cSuzhou Research Institute of LICP, Chinese Academy of Sciences, Suzhou 215123, PR China
First published on 16th October 2017
The current work introduces highly dispersed Pt and PtSn catalysts supported on La2O2CO3 nanorods prepared via ultrasonic impregnation, which are used as probe catalysts for the liquid-phase crotonaldehyde hydrogenation. The physicochemical properties of the catalysts are assessed by means of various techniques, including XRD, TEM, XPS, H2-TPD, in situ CO-DRIFT and X-ray adsorption fine structure (XAS). A close combination of catalyst surface experiments and the reactive performances reveals that the distinct reactive performance of the Pt and PtSn catalysts is tentatively attributed to the composition-dependent architecture of Pt–lanthanum interfaces and bimetallic particles while excluding the particle size effect. Catalytic activity tests demonstrate that incorporation of Sn into Pt catalyst brings great significance to the selective hydrogenation of carbonyl groups as it results into the structure evolution of bimetallic particles. An optimization of Sn loading and reaction conditions achieves a 5-fold and 7-fold improvement in the selectivity and yield to crotyl alcohol over the parent Pt catalyst. Lastly, it is found from the catalyst reusability study that metal particles of PtSn catalysts suffers easily from particle migration and growth compared to the Pt catalyst, most likely resulting from a weaker metal–support interaction.
Heteroatoms of Pt and a transition metal (M = Fe, Co, Ge or Sn) are reported to perform high selectivity towards unsaturated alcohols and produce changes in the reactivity.9–14 The promotion effect of M on the catalytic behavior of Pt catalyst can be generally interpreted in terms of geometric (dilution of Pt sites by PtM alloys or MOx species) or electronic (the electron density of Pt) aspects. A plot of reaction selectivity to cinnamyl alcohol from cinnamaldehyde hydrogenation versus the first row of transition metals as dopers of Pt gave a typical volcano shape curve, which is proposed to be derived from the difference in d-band center position from the Fermi level when the Pt surface is electronically modified by the transition metal.15 In addition, the composition variation is reported to induce changes in the particle size and structure of bimetallic nanoparticles (NPs). Rong et al. reported the structure evolution of PtSn NPs from the SnO2−x-patched PtSn alloy to the SnO2−x-patched Pt cluster as the Sn/Pt ratio increases, accompanied by an increase in the particle size, improving the desired selectivity for CRAL hydrogenation.16 In this sense, various preparative methods, e.g. atomic layer deposition (ALD) and surface organometallic chemistry (SOMC), have been adopted to precisely control the architecture of bimetallic NPs.17,18 However, it is still difficult to obtain homogeneous composition and structure of bimetallic NPs in consideration of their sensitivity to the synthetic parameters.
Besides, support plays a crucial role in the chemical composition and structure of active metal, and therefore influences the catalytic behavior of its supported catalyst. In this case, developing of Pt or PtM crystals on an active support is one of the most common strategies adopted to improve the unsaturated alcohol yield. Novel carbon materials (CNTs, CNFs, OMCs, RGOs) and reducible oxides (TiO2, CeO2, FeOx), are usually employed as supports and demonstrated to enhance the selectivity towards the carbonyl hydrogenation.8,13,19–23 The new catalytic sites located at the metal–support interface, involving either reduced cations or oxygen vacancy sites, are reported to activate the carbonyl bond and increase the desired selectivity.22,23
Since studies on its coke inhibition and impressive activity for oxidative coupling of methane (OCM) are reported, lanthanum oxy-carbonate (La2O2CO3) receives considerable attention.24,25 As far as we know, La2O2CO3 materials with specific morphology are scarcely studied in the hydrogenation process, although they are widely employed as important ingredients of heterogeneous catalysts in oxygen reduction reaction, steam reforming of glycerol and biofuel production because of their unique hydrotalcite-like structure and abundant active oxygen species.26–29 In our previous work, preferential deposit of Pt on the {101} facets of La2O2CO3 nanorods (denoted as Pt/LOC) is accounted for its superior reactive performance for CRAL hydrogenation to the Pt randomly dispersed on the particle-shaped counterpart.30 Herein we carry out a systematic study on the physicochemical properties and the associated catalytic behavior of PtSn catalysts. An ultrasonic impregnation procedure is used to synthesize well-dispersed Pt and PtSn NPs on the support. The chemical composition and structure of the catalysts are elaborately analyzed by a series of techniques. Catalytic activity tests for CRAL hydrogenation are performed as a probe reaction to discern the structure-activity correlation of PtSn catalysts with varying Sn/Pt molar ratios.
All catalysts were fabricated via an ultrasonic impregnation procedure. The Pt/LOC was obtained from the mixture of H2PtCl6·6H2O ethanol solution (1.13 × 10−3 gPt mL−1, 9 mL) and the support (1.0 g) with ultrasonic treatment for 30 min. This mixture was kept standing for 12 h, and then evaporated at 60 °C to remove the excessive solvent. Obtained powder was air-dried at 120 °C overnight, calcinated at 400 °C for 2 h, and thereafter reduced at 600 °C for 1 h under a flowing gas mixture of 20% H2/N2 (v/v). The nominal loading of Pt was 1.00 wt%.
The PtSn catalysts with different Sn/Pt molar ratios were prepared by the impregnation of the air-dried Pt/LOC (1.0 g) with SnCl2·2H2O (0.0080 g, 0.0120 g or 0.0180 g) following an identical process. As determined by inductively coupled plasma optical emission spectrometry (ICP-OES) analyses (Table 1), Pt content of the prepared catalysts is in the range of 0.99–1.11 wt%; Sn content is 0.46 wt%, 0.57 wt%, and 0.87 wt%, corresponding to the Sn/Pt molar ratio of 0.69, 0.94, and 1.33; hence, the PtSn catalysts are denoted as PtSn0.69/LOC, PtSn0.94/LOC and PtSn1.33/LOC, respectively. In addition, the PtSn catalyst supported on the La2O2CO3 powders (PtSn0.94/LOC-NP) and the PtSn catalyst prepared by conventional impregnation method without ultrasonic treatment (PtSn0.94/LOC-CI) are fabricated for comparison.
Catalyst | wt% Pta | wt% Sna | Sn/Pta | Amount of desorbed hydrogenb (μmol gPt−1) | |||
---|---|---|---|---|---|---|---|
Peak 1 | Peak 2 | Peak 3 | Total | ||||
a From the ICP-OES analyses.b From the H2-TPD measurement. | |||||||
Pt/LOC | 1.11 | — | — | 1.46(355) | 0.58(404) | 1.33(456) | 3.37 |
PtSn0.69/LOC | 1.09 | 0.46 | 0.69 | 1.30(350) | 0.64(406) | 1.19(449) | 3.14 |
PtSn0.94/LOC | 0.99 | 0.57 | 0.94 | 1.12(341) | 0.63(402) | 0.92(437) | 2.67 |
PtSn1.33/LOC | 1.08 | 0.87 | 1.33 | 0.74(344) | 0.63(413) | 0.51(456) | 1.87 |
X-ray diffractograms (XRD) was performed on X'Pert Pro Multipurpose diffractometer (PANalytical, Inc.) with Cu Kα radiation (0.15406 nm) at room temperature from 10 to 80°. Measurements were conducted using a voltage of 40 kV, current setting of 20 mA, step size of 0.021, and count time of 4 s.
Sample morphology and dispersion was observed on the TECNAI G2 F20 high-resolution transmission electron microscopy under a working voltage of 200 kV. Sample preparation involved ultrasonic dispersion of the sample in ethanol and deposition of the mixture on a carbon-coated copper grid. The particle size distributions (PSD) were estimated by measuring at least 300 particles from several TEM micrographs for each sample.
Temperature programmed desorption of hydrogen (H2-TPD) was taken on a ChemBET Pulsar TPR/TPD analyzer (Quantachrome Instruments U.S.) equipped with a TCD detector. 50 mg of reduced catalyst was loaded in a U-tube quartz reactor and pretreated at 400 °C for 1 h with Ar flushing to remove the impurities. The TPD experiment was carried out by heating the furnace to 900 °C at a ramp of 20 °C min−1 in flowing Ar (40 mL min−1) after hydrogen-adsorption at 30 °C for 60 min.
X-ray photoelectron spectroscopy (XPS) was conducted on a Thermo Scientific ESCALAB250xi spectrometer to determine the surface atomic composition and chemical states of the catalysts. All binding energies were referenced to C 1s hydrocarbon peak at 284.8 eV. The spectra of each element were deconvoluted with a curve fitting routine in XPSPEAK41 software. Curve fitting of the Pt 4f, Sn 3d and O 1s spectra for the catalysts was performed after subtracting the background and fitting with the least squares best fitting routine, assuming an 80/20 Gaussian/Lorentzian product function.
The CO-DRIFT spectra of the samples were recorded on the BRUKER V70 Fourier transform infrared spectrometer equipped with an in situ infrared reaction device. Measurements were conducted using a spectral resolution of 4 cm−1, step size of 20 kHz, and accumulation of 64 scans. Briefly, self-supporting pellet was prepared from the reduced sample and placed directly in the IR quartz cell equipped with KBr windows. The reduced sample was pretreated at 300 °C for 90 min in flowing H2 followed by 30 min flushing in Ar. After pretreatment, the sample was cooling down to 40 °C. And then a gas mixture of 0.5% CO/Ar was admitted into the cell and left to equilibrate for 40 min. And then the CO-adsorption spectra of the sample were continuously recorded with 40 min flushing in Ar flow.
The Pt LIII-edge X-ray absorption spectroscopy (XAS) was measured at the 4W1B station of the Beijing Synchrotron Radiation Facility (BSRF). Experiments were performed at ambient temperature in transmission mode using a Si (111) solid state detector for selection of energy. The data reduction and process was performed using the ATHENA and ARTEMIS software.31 Each EXAFS function (χ) was attained by subtracting the post-edge background from the overall absorption and then normalized relating to the edge jump step. Then, k3-weighted EXAFS oscillation in the k-space for Pt LIII-edge, were Fourier transformed (FT) to the r-space to isolate the EXAFS contributions from different coordination shells. The Pt–Pt scattering path was used in the fitting of Pt foil; the Pt–O and Pt–Pt scattering paths were used in the fitting of the Pt/LOC; the Pt–O, Pt–Pt and Pt–Sn scattering paths were used in the fitting of the PtSnx/LOC samples. The structural parameters, such as the coordination number CN, the inter-atomic distance R, the Debye–Waller factor σ2, and the edge-energy shift ΔE0, were allowed to vary during the fitting process.
The catalyst reusability study was conducted under the optimization reaction conditions (T = 160 °C, p = 2.0 MPa, t = 60 min). Monometallic Pt/LOC and bimetallic PtSn0.94/LOC were selected as the catalysts for reutilization test. The spent catalysts were regenerated from the mixture of hydrogenation system by rinsing with absolute ethanol, and drying overnight at 120 °C before activation in air at 300 °C for 1 h.
Sample | Species | Binding energy (eV) | Pt2+/Pt0 or Sn0/(Sn2+ + Sn4+)a | Pt/Lab | Sn/Ptc | O/Lad | |
---|---|---|---|---|---|---|---|
a Pt2+/Pt0: the atomic ratio of oxidized platinum (Pt2+) to metallic platinum (Pt0); Sn0/(Sn2+ + Sn4+): the atomic ratio of metallic tin (Sn0) to oxidized tin (Sn2+ + Sn4+).b The molar ratio of Pt to La.c The molar ratio of Sn to Pt.d The molar ratio of O to La. | |||||||
Pt/LOC | Pt 4f7/2 | Pt0 | 71.7 | 0.26 | 0.020 | 0.00 | 3.19 |
Pt2+ | 73.3 | ||||||
PtSn0.69/LOC | Pt 4f7/2 | Pt0 | 71.6 | 0.25 | 0.014 | 1.60 | 2.60 |
Pt2+ | 73.3 | ||||||
Sn 3d5/2 | Sn0 | 485.4 | 0.17 | ||||
Sn2+ | 485.9 | ||||||
Sn4+ | 486.8 | ||||||
PtSn0.94/LOC | Pt 4f7/2 | Pt0 | 71.5 | 0.05 | 0.016 | 1.95 | 2.59 |
Pt2+ | 73.2 | ||||||
Sn 3d5/2 | Sn0 | 485.1 | 0.07 | ||||
Sn2+ | 485.9 | ||||||
Sn4+ | 486.7 | ||||||
PtSn1.33/LOC | Pt 4f7/2 | Pt0 | 71.5 | 0.06 | 0.015 | 2.67 | 2.50 |
Pt2+ | 73.2 | ||||||
Sn 3d5/2 | Sn0 | 485.2 | 0.04 | ||||
Sn2+ | 485.9 | ||||||
Sn4+ | 486.8 |
As shown in Fig. 3b, the Sn 3d5/2 peaks can be deconvoluted into three features assigned to Sn0, Sn2+ and Sn4+ species. It is found that large quantities of tin exist as oxidative status according to the curve-fitting results of the Sn 3d5/2 spectra. As expected, with higher Sn/Pt molar ratio, the Sn 3d5/2 signals are evidently intensified. The Sn/Pt atomic ratio for the PtSn catalysts assessed by XPS analyses is 1.60, 1.95 and 2.67, much higher than that from ICP results. This demonstrates a significant surface enrichment of tin presumably because the impregnation order leads to the partially covered Pt NPs by tin. Besides, the atomic ratio of Sn0/(Sn2+ + Sn4+) is higher for PtSn0.69/LOC (0.17) than that for PtSn0.94/LOC (0.07) and PtSn1.33/LOC (0.04), suggesting that most of tin is hardly reduced to metallic Sn0 and exists as SnOx entities at high Sn loading.
The La 3d spectra for Pt-involved catalysts, as shown in Fig. 3c, contain peak at 834.2 eV and its accompanying satellite peaks that can be attributed to the electrons of La 3d5/2 for La2O3. The peak at higher value (835.5 eV) for Sn/LOC corresponds to the electrons of La 3d5/2 for La2O2CO3. These results verify the phase evolution of lanthanum catalyzed by Pt atoms at the Pt–lanthanum interfaces, which is consistent with the previously discussed XRD patterns. It is noteworthy that the O/La ratio decreases from 3.19 to 2.50 as Sn/Pt value increases. This suggests that a proportion of oxygen species on the catalyst surface or subsurface is consumed, producing more oxygen vacancies by the promotion effect of tin. According to above results, it can be inferred that the tin addition induces an interaction between both metals, which affects the redox property of Pt and Sn, generating the Pt–SnOx entities; at the same time, more surface oxygen vacancies are produced due to the formation of Pt–SnOx species.
In the case of the Pt/LOC, three overlapped desorption peaks centered at 355, 404 and 455 °C, are assigned to weak, medium and strong bonding sites with hydrogen, respectively. Table 1 summarizes the H2 desorption capacity (in μmol gPt−1) of the prepared catalysts calculated on the categorized temperature below 500 °C. The hydrogen desorption capacity for the samples is followed in a decreasing order of PtSn0.69/LOC (3.14 μmol gPt−1) > PtSn0.94/LOC (2.67 μmol gPt−1) > Pt/LOC (2.30 μmol gPt−1) > PtSn1.33/LOC (1.87 μmol gPt−1). It is known that Pt is the effective sites for hydrogen adsorption and dissociation, whereas tin oxides has a relatively low capacity for hydrogen activation, and therefore the hydrogen desorption behaviors can mostly be ascribed to the noble metal Pt. The calculated hydrogen desorption capacity reveals that tin deposit changes the exposure degree of surface Pt sites available for hydrogen chemisorption. At low Sn content, the dilution effect of Pt sites by tin prevails, favoring the exposure of Pt sites; while at high Sn content, the blocking effect of tin predominates and decreases the number of exposed Pt sites. Besides, incorporation of tin lowers the overall peak intensity, in particular for the mid-temperature peak, confirming the strong passivation of catalyst surface by tin.
It is proposed that the binding strength of CO on the Pt sites can somewhat reflect the adsorption of carbonyl group and desorption of the product.37,38 The linear-CO adsorption on fresh Pt/LOC seems to be completely reversible as this band disappears when flushing with Ar for 24 min. By contrast, the linear-CO adsorption on the PtSn0.69/LOC can be easily removed when flushing with Ar for 8 min; the linear-CO adsorption on the PtSn0.94/LOC seems to be mostly desorbed on Ar flushing for 40 min; however, high tin concentration in PtSn1.33/LOC does not result into noticeable changes of the linear adsorbed CO signals even after Ar flushing for 40 min. These results further manifest that the interaction between CO and Pt is greatly enhanced at high tin loadings. This enhanced binding force, on one hand, results into a chemisorption mode favoring the activation and hydrogenation of carbonyl groups on the metal Pt. On the other hand, it inhibits the product desorption and the recovery of active sites. In summary, the CO-DRIFT studies reveal that the coordination environment and exposure degree of Pt atoms in the catalysts is greatly changed upon tin addition; further, metal particles consist of Pt and Sn atoms leads to the composition-dependent variations in the interaction between CO and Pt. These two factors work together to determine the CO chemisorption behavior on Pt centers.
Fig. 6 (a) Normalized XANES spectra and (b) Fourier transforms (FTs) of Pt LIII-edge k3-weighted EXAFS oscillations for Pt foil, Pt/LOC and PtSnx/LOC catalysts. |
Fig. 6b shows the Fourier transforms (FTs) of k3-weighted extended X-ray absorption fine structure (EXAFS) oscillations at the Pt LIII-edge. The main peaks of FTs for the catalysts located in the range of 2–3 Å can be assigned to the Pt–O, Pt–Pt or Pt–Sn contributions.41 The structural parameters can be attained by curve-fitting the EXAFS data and summarized in Table 3. There is Pt–O bond at a distance of 2.02 Å for the Pt/LOC; its coordination number (CN) is 1.5. The contribution of Pt–O shell gives further evidence on the presence of oxidized Pt coordinated by oxygen atoms of lanthanum. In the case of bimetallic PtSn catalysts, the CN of Pt–O bond decreases to around 1.0, suggesting that some Pt atoms segregated from lanthanum surface are greatly reduced after the decoration of tin, in consistence with higher Pt0/Pt2+ ratios for tin-promoted samples from XPS results.
Sample | Shell | CNa | R (Å)b | ΔE0 (eV)c | σ2 × 10−3 (Å2)d | R factor | ΣNPt-ie |
---|---|---|---|---|---|---|---|
a N: the average coordination number.b R: the interatomic distance.c ΔE0: the inner potential shift.d σ2: the Debye–Waller factor.e ΣNPt-i: the overall coordination number. The data range used for data fitting in k-space (Δk) and R-space (ΔR) are 2.0–10.7 Å−1 and 1.2–3.5 Å, respectively. | |||||||
Pt foil | Pt–Pt | 12.0 | 2.76 | 8.0 | 4.57 | 0.001 | 12.0 |
Pt/LOC | Pt–O | 1.5 | 2.02 | 10.9 | 3.47 | 0.008 | 7.4 |
Pt–Pt | 5.9 | 2.72 | 8.6 | 9.36 | |||
PtSn0.69/LOC | Pt–O | 1.1 | 2.04 | 15.4 | 2.80 | 0.004 | 7.2 |
Pt–Sn | 1.1 | 2.66 | −5.2 | 11.46 | |||
Pt–Pt | 5.0 | 2.75 | 7.1 | 10.0 | |||
PtSn0.94/LOC | Pt–O | 1.0 | 1.96 | 2.6 | 2.00 | 0.008 | 6.5 |
Pt–Sn | 0.3 | 2.57 | 14.3 | 2.32 | |||
Pt–Pt | 5.3 | 2.62 | 2.2 | 9.00 | |||
PtSn1.33/LOC | Pt–O | 1.0 | 2.03 | 12.0 | 5.00 | 0.006 | 5.4 |
Pt–Sn | 0.2 | 2.62 | 10.1 | 5.07 | |||
Pt–Pt | 4.2 | 2.66 | 1.8 | 9.00 |
For Pt/LOC, there is a Pt–Pt contribution at a distance of 2.72 Å, with an average CN of 5.9. By contrast, the CN of Pt–Pt bond for tin-promoted samples is continuously decreased to 4.2. The Pt–Pt bond of PtSn0.94/LOC (2.62 Å) and PtSn1.33/LOC (2.65 Å) shows shorter distance than that of Pt/LOC (2.72 Å) and PtSn0.69/LOC (2.75 Å), suggesting the contraction of the bond distances owing to the formation of small Pt clusters at high Sn loading. In addition, the best fit for the third shell of PtSn0.69/LOC is a Pt–Sn contribution at a distance of 2.66 Å, with an average CN of 1.1. The Pt–Sn contribution is greatly decreased to 0.3 for PtSn0.94/LOC and 0.2 for PtSn1.33/LOC, implying that a phase segregation of PtSn alloys occurs at high Sn loading. These changes give important clues on the structure evolution of bimetallic NPs from PtSn alloys to small Pt clusters with increasing Sn/Pt ratios.
It is found that the total CN of absorbing platinum atoms (ΣNPt-i) for Pt/LOC is 7.4, much higher than that for PtSn0.69/LOC (7.2), PtSn0.94/LOC (6.5), and PtSn1.33/LOC (5.4). The decreased ΣNPt-i values for tin-dopped samples lead to a hypothesis that a number of Pt atoms are neither directly interacted with the Sn species nor with the support, presumably instead by forming the Pt–SnOx entities through Pt–O–Sn bond. As revealed by the XPS results, more SnOx entities with oxygen vacancy sites are produced at high tin loadings, which could be the probable reason for lower ΣNPt-i values for the PtSn catalysts. Analogous results are previously discussed by Taniya on the tin-modified SiO2-coated Pt catalyst.38 In summary, the EXAFS analyses throw light on the structure evolution of bimetallic PtSn NPs with increasing Sn content. At low Sn concentration, the structure of PtSn0.69/LOC is PtSn alloys patched by SnOx entities; whereas at high Sn concentration, the structure of PtSn0.94/LOC and PtSn1.33/LOC is Pt clusters patched by SnOx entities. The composition-dependent structure evolution of bimetallic NPs has also been observed on unsupported PtSn NPs and PtNi NPs.41,42 As shown below, these Pt atoms diluted by PtSn alloy or SnOx species exhibit distinct reactive behaviors for CRAL hydrogenation.
Reaction parameters, e.g. hydrogen pressure, temperature and time, can affect the kinetics of competitive adsorption and hydrogenation of the reactant. Reaction parameters are tested in order to evaluate their influence on the activity and selectivity for liquid-phase CRAL hydrogenation. Reaction parameters have been optimized by correlating reaction rates with product distributions over the PtSn0.94/LOC. As can be seen from Fig. 8b, high hydrogenation rate is attainable with increasing reaction temperature, mainly from the formation of alcohol products coupled with a decreased yield of saturated aldehyde. In a period reaction of 60 min, the CROL selectivity presents a “parabola” curve: it ascends to 71.5% as the temperature rises to 160 °C, and then descends slightly at higher temperature possibly due to the distortion of the catalyst structure. When reaction temperature is 160 °C, increasing hydrogen pressure and reaction time displays an analogous promotion effect on the reactivity, while the CROL selectivity retains at the initial level (around 70%) with additional formation of BUOL, resulting from the deep hydrogenation of BUAL. Noticeably, an optimization of Sn content and reaction conditions gives rise to a 1.5-fold and 5-fold improvement in reactivity and CROL selectivity over the Pt/LOC. The extremely high activity and CROL selectivity over the PtSn0.94/LOC clearly demonstrate that the coexistence of Pt and the partially reduced SnOx species is essential to achieve high efficiency in carbonyl hydrogenation.
To explore the reason for catalyst deactivation, characterizations including XRD patterns, HAADF-STEM images and XPS spectra on the cycled catalysts (denoted as Pt/LOC-C and PtSn0.94/LOC-C) are elaborately performed. As shown in Fig. S3,† the diffraction patterns of the cycled catalysts can be indexed to hexagonal La2O2CO3 (JCPDS No. 25-0424). HAADF-STEM images in Fig. S4† reveal that the cycled catalysts consist of highly dispersed metal NPs with narrow size distributions, which can explain why no diffraction signals related to metals are detected. The almost unchanged Pt particle size of Pt/LOC-C relative to the Pt/LOC, provide direct evidence that the working catalyst is rather stable probably due to the strong anchoring sites on the lanthanum surfaces, which inhibits the migration and growth of Pt atoms even after five reduction–oxidation cycles. While for PtSn0.94/LOC-C, an obvious increase in metal particle size is observed, showing an average size of 2.2 nm, higher than that for PtSn0.94/LOC (1.3 nm).
As is clear from XPS analyses in Fig. S5 and Table S2,† Pt in the cycled catalysts still exists as a mixture of Pt0 and Pt2+, showing a higher Pt2+/Pt0 value than the fresh ones presumably resulting from calcinations in air to regenerate the catalysts. No metallic tin is detected for PtSn0.94/LOC-C and tin exists as ionic states (Sn2+ or Sn4+), suggesting a complete phase segregation of PtSn alloys. In addition, the Sn/Pt value of PtSn0.94/LOC-C is much lower than the fresh one, implying that a small amount of tin species leaches out during the reaction process. According to the previously discussed XRD and XPS results, the decreased phase composition of La2O3 for fresh PtSn0.94/LOC compared to the Pt/LOC clearly illustrates that the tin addition much weakens the Pt–lanthanum interfaces, resulting into more Pt atoms segregated from lanthanum surfaces to interact with the tin species. Therefore, it is plausible that the heat-treatment in air can easily induce the phase segregation of PtSn alloys and further result into the loss of SnOx layers, assuming that a weak interaction between lanthanum and tin oxides.43 Moreover, ICP-OES results in Table S2† clearly indicate a decrease of Sn content (0.46 wt%) and Sn/Pt molar ratio (0.73) in PtSn0.94/LOC-C compared to the fresh PtSn0.94/LOC, which provides further evidence on the leaching of Sn during the cycle experiment. Above results lead us to a conclusion that the phase segregation of PtSn alloys and the loss of SnOx patches in the vicinity of Pt centers during the cycle experiments, may be the primary reason responsible for the catalyst deactivation of the PtSn0.94/LOC.
As introduced into the Pt/LOC, the tin species can be randomly dispersed on the support surface or located in the vicinity of Pt atoms. TEM images of tin-promoted samples in Fig. 2 show that no obvious changes in the metal particle size were observed upon the tin addition, hence we can discuss the composition-dependent properties of the PtSn catalysts while excluding the particle size effect. A decreasing Pt2+/Pt0 values and the reducing CN values of Pt–O contribution for tin-modified catalysts reveal that the reducibility of platinum is greatly improved possibly owing to the crippling Pt–lanthanum interfaces after the decoration of tin, which is validated by an increase in metal particle size of tin-dopped catalysts during cycle experiment. As indicated by XRD analyses in Fig. 1, introducing a limited quantity of tin results into an increase in the phase composition of La2O3, while an opposite trend is observed when Sn/Pt ratio ≥ 0.94. These results suggest two different modification effects of tin on the Pt–lanthanum interfaces depending on the Sn/Pt ratios. At low Sn content, the dilution effect of Pt by tin predominates and produces individual Pt atoms segregated from lanthanum surfaces; whereas at high Sn content, more Pt atoms are interacted with the tin species and the passivation effect of tin on the catalyst surface prevails.
In the case of small particles (particle size below 50 Å), the composition-dependent structural changes are reflected in varying CNs of the scattering paths from central atom.9,18 The Pt–O, Pt–Pt and Pt–Sn contributions in the curve fitting of Pt LIII-edge provide further information on the bimetallic structure. The average CN of the Pt–Sn shell for PtSn0.69/LOC is 1.1, and this value is decreased to 0.3 for PtSn0.94/LOC and 0.2 for PtSn1.33/LOC, most likely resulting from the phase segregation of PtSn alloys.41 Meanwhile, the shorter distances of Pt–Pt bond for PtSn0.94/LOC and PtSn1.33/LOC than that for Pt/LOC and PtSn0.69/LOC, suggests a contraction of the interatomic distance due to the formation of small Pt clusters possibly segregated from PtSn alloys. These EXAFS fitting results give a clear illustration on the possible structure evolution of bimetallic NPs from SnOx-patched PtSn alloys to SnOx-patched Pt clusters with increasing Sn/Pt ratios. Besides, the CN value of Pt–O contribution to the PtSn1.33/LOC is decreased to 1.0 with respect to the Pt/LOC (1.5). In addition to the decreased O/La ratio from XPS analyses, it is suggested that surface oxygenic species are partially consumed at high Sn loading. One plausible reason is that surface oxygen vacancy sites are generated, presumably due to the reduction of Pt–SnOx sites through electron capture and transfer upon hydrogen spillover.41,45
From these results we can conclude that bimetallic samples are composed of O-coordinated Pt2+ atoms and Pt0 clusters, which are diluted by the PtSn alloys and SnOx species. Although most of tin cannot be reduced to metallic form and incorporated into an alloy, it affects the geometric structure of platinum and helps to stabilize the Pt atoms. Furthermore, the composition-dependent changes in bimetallic structure are proposed to account for the distinct catalytic behavior.
It seems reasonable to accept that the enhanced carbonyl selectivity of bimetallic system is originated from the intrinsic nature of Pt, as our tests show that tin oxides are inactive for CRAL hydrogenation and participate only in the isolation of Pt atoms. It is proposed that the chemisorption behaviors of H2 and CO on metal sites originate from the interacting surfaces of Pt and Sn at the atomic level.41 The H2-TPD and CO-DRIFT measurements are employed to extract the correlation between the bimetallic structure and the catalytic behavior. It is found that incorporating a small amount of tin (Sn/Pt ratio equals to 0.69) substantially increases the number of active Pt sites for hydrogen, presumably due to the prevailing effect of site isolation generated by tin. Meanwhile, this dilution effect favors the reversible adsorption of linear Pt–CO, which is accounted for the improvement in hydrogenation rate for PtSn0.69/LOC compared to the Pt/LOC. However, when Sn/Pt ratio ≥ 0.94, excessive tin results into the passivation effect of the catalyst surface and greatly reduce the exposure of Pt sites for H2 and CO adsorption. Besides, the interaction between CO and Pt is greatly enhanced with increasing Sn loadings, as evidenced by the red-shift of linear Pt–CO band and the desorption behavior from CO-DRIFTS spectra. This increased interaction plays a decisive role in the competitive adsorption and hydrogenation of carbonyl groups, whereas lowers the desorption rate of the products and hinders the recovery of active sites. Consequently, the hydrogenation rate of CRAL is sharply decreased at high Sn loadings.
It is known that the hydrogenation product of unsaturated aldehyde is strongly dependent on the adsorption mode of reactant molecule on the catalyst surface.37,46 According to the reactive performance over the prepared catalysts, two possible adsorption models of CRAL over the prepared Pt and PtSn catalysts are proposed. On the Pt/LOC, the support effect is the primary factor for the selective hydrogenation. The carbonyl oxygen is suggested to interact with the positively charged Pt2+, and the Pt0 site is the adsorption center of CC bond. In this model, the hydrogenation of CC and CO bonds is competitive, which dominates the selectivities to BUAL and CROL, respectively. While for tin-promoted catalysts, additional Pt–SnOx sites are generated onto the catalyst surface. The carbonyl group could chemisorb on the Pt–SnOx entities through the carbonyl carbon with the Pt0 site and carbonyl oxygen with electropositive Snn+ species to form a di-σCO adsorption mode, which is proposed to facilitate the polarization and activation of the CO bond.21,38 Evidently, the activation of the CO bond on the Pt–SnOx entity is much easier than that on the Pt0–Pt2+ couple, which accounts for the additional activity attained on the tin-modified catalysts compared to the Pt/LOC. In addition, oxygen vacancies related to the generation of Pt–SnOx entities is evidenced by the XPS and EXAFS-fitting results. This improved Pt–SnOx couple is likely to further enhance the selective activation and hydrogenation of CO bond.
By analyzing the activity of PtSn/LOC catalysts as a function of the Sn/Pt ratios, there seems to be a dilution effect of Pt sites, yielding higher hydrogenation rates for reaction, and a promoting effect of ionic Sn, favoring the preferential hydrogenation for carbonyl groups.21,34 However, excessive tin loading in the bimetallic catalysts drastically reduces the conversion rate of CRAL. Therefore, the synergy between Pt sites and tin species leads to an optimum Sn/Pt ratio.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c7ra10084a |
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