Juan Chena,
Junqin Shia,
Yunpeng Wanga,
Jiapeng Sunc,
Jing Hand,
Kun Sun*a and
Liang Fang*ab
aState Key Laboratory for Mechanical Behavior of Materials, Xi'an Jiaotong University, Xi'an 710049, China. E-mail: fangl@xjtu.edu.cn; sunkun@mail.xitu.edu.cn
bSchool of Mechanical & Electrical Engineering, Xiamen University Tan Kah Kee College, Zhangzhou 363105, China
cCollege of Mechanics and Materials, Hohai University, Nanjing 210098, China
dSchool of Mechanical and Electrical Engineering, China University of Mining and Technology, Xuzhou 221116, China
First published on 3rd April 2018
A fundamental understanding of the mechanical properties and deformation behaviors of surface modified silicon during chemical mechanical polishing (CMP) processes is difficult to obtain at the nanometer scale. In this research, MD simulations of monocrystalline silicon covered with an amorphous SiO2 film with different thickness are implemented by nanoindentation, and it is found that both the indentation modulus and hardness increase with the growing indentation depth owning to the strongly silicon substrate effect. At the same indentation depth, the indentation modulus decreases shapely with the increase of film thickness because of less substrate influence, while the hardness agrees well with the trend of modulus at shallow depth but mismatches at larger indentation depth. The observed SiO2 film deformation consists of densification and thinning along indentation direction and extension in the deformed area due to the rotation and deformation of massive SiO4 tetrahedra. The SiO2 film plays an important role in the onset and development of silicon phase transformation. The thinner the SiO2 film is, the earlier the silicon phase transformation takes place. So the numbers of phase transformation atoms increase with the decrease of SiO2 film thickness at the same indentation depth. It is suggested that the thicker film should be better during CMP process for higher material removal rate and less defects within silicon substrate.
Nanoindentation test has been considered as a generally approach to probe the mechanical properties and deformation behavior of thin film and small volume materials for its simplicity and high precision.12,13 The direct measurement of thin film is very hard because the substrate participates in the plastic deformation during indentation for ultrathin films and larger indentation depth. In order to investigate the film-only properties, nanoindentation depth is usually less than one tenth of the film thickness.14 Obviously, such a condition cannot been realized in ultrathin film because of the difficulty in collecting meaningful experiment data and the unnegligible substrate effort.15 Therefore, to acquire nature properties of thin film at larger indentation depth, one should have the knowledge of the effect of substrate on the properties of thin film. The Asif et al.16 measured hardness of thermally-grown amorphous SiO2 film covered silicon and suggested that the calculated hardness is close to the value of SiO2 at shallow indentation depth and silicon substrate at large depth. Ma et al.15 tried to investigate composite hardness of two typical crystal samples of hard film/soft substrate and soft film/hard substrate and found that there exhibits three stages during indentation process, at shallow indentation depth film plasticity dominates the response (containing indentation size effort), at transition stage plastic deformation of both the film and substrate occur when the indentation depth approaches to interface, and at larger depth the plasticity of substrate dominates the deformation. Chu and coworkers17 attempted to obtain composite hardness of amorphous metallic glass covered silicon by nanoindentation test, finding that the measured hardness oscillates around a constant value, displaying no sigh of thickness effect when indentation depth is less than 0.15 times of film thickness, and increases sharply due to contributions of substrate properties with unobvious thickness effect as the depth increases. Actually, the indentation depth would usually range from 0.1 to 1.0 nm in conventional CMP process,18 which is close to the size of SiO2 film thickness. In such a scale of indentation depth, it is necessary to probe the influence of SiO2 film thickness and underlying substrate on the properties of surface modify silicon. Nonetheless, the mechanical properties of SiO2 film covered silicon and deformation mechanism of film and substrate are limited owning to its difficulty in preparation, measurement and characterization, and to now no specific results has been reported. Fortunately, Molecular Dynamics (MD) technique, due to its ability to probe nanoscale spatiotemporal processes, can provide valuable insights into this problem.
In this work, MD simulations have been conducted to probe the effects of SiO2 film on the nanoindentation test of monocrystalline silicon. Emphasis is put on the mechanical properties of surface modified silicon and detailed analysis of plastic deformation of both amorphous SiO2 film and silicon under different film thickness. This work benefits a better and detail understanding of material properties and deformation characteristics.
Fig. 1 Schematic of the MD simulation for nanoindentation on the Si (001) surface covered with an amorphous SiO2 film. |
In order to deal with a model large enough to describe the Si–O system, we use the interatomic 3-body Tersoff potential21 designed for Si, O mixed system (Si–Si, Si–O, O–O within silicon substrate, SiO2 amorphous film and the interface between the two) developed by Munetoh et al.22 based on ab initio calculations, which is widely adopted to study the interactions of SiO2 and Si–O system.23,24 The widely used Morse potential25 is employed to depict the interactions between the Si atoms and C atoms of the diamond indenter with potential energy function expressed as
(1) |
Before loading, the system is relaxed in the NVT ensemble with the Nose–Hoover thermostat for 90 ps to minimize the energy. For following loading and unloading, the simulations are implemented in the NVE ensemble with the Langevin thermostat to maintain the temperature of thermostat layer at 300 K. The equations of motion are integrated with velocity-Verlet algorithm with a time step of 0.5 fs. The indentation speed of the indenter along Z direction is 25 m s−1 for both loading and unloading under displacement control and the maximum depth is set to 3.2 nm.
According to the methodology of Oliver and Pharr,12 nanoindentation mechanical properties (indentation modulus and hardness) of the designed samples mentioned above are derived from one complete cycle of loading and unloading. The mechanical property curves are calculated by fitting the unloading curve to the nonlinear relation
P = B(h − hf)m | (2) |
(3) |
(4) |
(5) |
(6) |
The effective indentation modulus takes into the fact account that elastic displacement takes place in both tested samples and indenter. E, Ei, υ and υi denote the indentation modulus and Poisson's ratio of the tested samples and indenter, respectively. After massive indentation experiments, the mechanical properties of tested samples at various maximum indentation depth are calculated from eqn (2)–(6) mentioned above, and the indentation modulus and hardness as a functions of indentation depth are obtained and plotted in Fig. 3 and 4. It shows that for all the films the indentation modulus and hardness of tested samples increase with the growing indentation depth due to strongly substrate effect, for instance ranging from 79.9 GPa, 8.0 GPa at the depth of 0.8 nm up to 131.3 GPa, 21.2 GPa at the depth of 3.2 nm for 2.0 nm film sample, respectively. It also exhibits that the indentation modulus decreases dramatically with the increase of the film thickness at the same indentation depth, e.g. descent from 136.6 GPa for 0.4 nm film to 73.9 GPa for 2.0 nm film at the depth of 0.8 nm, and this variation trend is in good agreement with composite experiments reported by Xu,30 while variation of hardness is rather complex at the same depth. At shallow indentation depth of 0.8 nm and 1.6 nm, the hardness except for those of 0.6 nm and 0.8 nm films decreases slightly with the growing film thickness because of less substrate influence. Interestingly, for 0.6 nm and 0.8 nm film, the hardness is apparently larger than those of other films at the same depth of 1.6 nm because of the presence of intense inhomogeneous plastic deformation, exhibiting “serrate” style, which has the distinct influence on the calculated hardness and enhances the hardness. Contrarily, the hardness increases marginally with the increase of film thickness at the depth of 3.2 nm, because at such a large indentation depth the Si–O chemical bonds within thinner SiO2 films begin to bread down, which leads to the descent of hardness.
It is worth noting that the SiO2 film with different thickness just only undergoes densification and thinning without rupture during whole nanoindentation process at various maximum indentation depth, even at the maximum depth of 3.2 nm, detailed discussions of SiO2 deformation are given in the next section.
Fig. 5 RDF for three states SiO2 film under different film thickness (H): (a) H = 0.4 nm, (b) H = 0.6 nm, (c) H = 0.8 nm, (d) H = 1.0 nm. |
In detail, the appearance of the two extra small peaks at about 0.20 nm, 0.24 nm is due to the decrease of partial O–O, Si–Si atom distance, respectively, which should be induced by the rotation and deformation of numerous SiO4 tetrahedra during loading. For instance (in Fig. 6), the distance of oxygen atoms 1–2, 2–3, 1–3 are 0.258 nm, 0.284 nm and 0.256 nm in initial SiO2 film, then they change to 0.200 nm, 0.228 nm and 0.320 nm after loading, finally they recover to 0.248 nm, 0.259 nm and 0.278 nm after completely unloading, respectively. This data indicates that the initial regular SiO4 tetrahedron becomes flattening along indentation direction (Z) as the indenter presses into SiO2 film, which recovers partially after completely unloading. However, the second small peak is absent in RDF of Fig. 5(a) because the thickness of 0.4 nm film decreases to the minimum compared with those of thicker films at the maximum depth and some Si–O covalent bonds break down during loading, resulting in the larger distance of Si–Si atoms.
The ADF of O–Si–O for amorphous SiO2 film at different states (before loading, after loading, after unloading) is shown in Fig. 7. For all these simulations, the maximum distribution is at the ideal tetrahedral angel of 109.5° with a relatively narrow width initially. After loading, the width of the peak increases and the height decreases dramatically. Meanwhile, an extra peak appears at the position of about 73° during loading. Finally after unloading, partial reverse changes occur to the main peak and the small peak decreases in the height. The presence of the small peak indicates the decreasing of O–Si–O bond angle resulting from the rotation and deformation of numerous SiO4 tetrahedra. For instance (in Fig. 8), the O–Si–O bond angle of 1-0-2, 2-0-3 and 1-0-3 are 102.7°, 116.7° and 102.8° before loading, later they change to 75.3°, 85.6° and 152.1° after loading, finally they recover to 99.7°, 105.9° and 118.8° after totally unloading, respectively.
Fig. 7 ADF of O–Si–O for three states SiO2 film under different film thickness (H): (a) H = 0.4 nm, (b) H = 0.6 nm, (c) H = 0.8 nm, (d) H = 1.0 nm. |
Based on the results of RDF and ADF for SiO2 film, a sequence of atomic configurations illustrates the deformation evolution of amorphous SiO2 just underneath the indenter, as shown in Fig. 9. It shows that the thickness of all these films decrease remarkably as indentation depth ranges from 0.0 nm to 0.8 nm, and then decrease slowly until the depth reaches to its maximum value, and finally the thickness of the deformed films increases gradually during unloading but not up to its original film thickness as the sphere indenter rises, which means that densification and thinning along indentation direction and extension in the deformed area take place. Especially for 0.4 nm film, the SiO2 film becomes the thinnest even reaching to a single atomic layer when the indentation depth is maximum at 3.2 nm.
In order to carefully analyze the effect of film thickness on densification and extension of the SiO2 in Fig. 9, we propose the percentage of SiO2 densification ((film thicknessdepth=0.0 nm − film thicknessdepth=0.8 nm)/film thicknessdepth=0.0 nm) along indentation direction and extension ((widthdepth=0.8 nm − widthdepth=0.0 nm)/widthdepth=0.0 nm) in the vertical direction. As shown in Fig. 10, the percentage of densification increases significantly, while the percentage of extension decreases slightly with the increase of the film thickness. The evidences coupled with Fig. 9 imply that the thicker film has a potential to be further densification and extension and 0.4 nm film seems to reach its critical densification value (some Si–O bonds break down) at maximum indentation depth (3.2 nm) expecting to preferentially rupture during further loading, which give a reasonable explanation about 0.4 nm film with the smallest hardness at the depth of 3.2 nm.
As the sphere indenter moves downwards, the SiO2 film firstly undergoes densification, which promotes deformation of the film as discussed in Section 3.2, and following the amorphous phase transformation of silicon substrate underneath the indenter occurs directly transformed from cd-Si owning to the distortion of silicon lattice39 according to the light load, which is in accordance well with massive nanoindentation experiments.35,40 As shown in Fig. 11, it exhibits a series of phase transformation evolution of silicon under different film thickness and that the amorphous phase transformation occurs within the surface and sub-surface of silicon substrate when the indentation depth is 0.8 nm. With growing indentation depth, the stress to silicon substrate increases, which leads to the phase transformation of silicon, underneath the layer of the newly generated amorphous silicon, from Si-I phase (cd-Si) to bct-5 (body-centered-tetragon) and β-Si (body-centered-tetragonal β-tin) phase.41 Therefore the silicon atom numbers of bct-5 and β-Si phase increase during loading, as shown in Fig. 12, which combined with Fig. 11 both validate the occurrence of the phase transformation. Additional, the results indicate that the phase transformation region of silicon substrate and the atom numbers of newly generated phases (amorphous, bct-5 and β-Si) decrease with increasing film thickness at the same indentation depth. However, the detailed analysis of silicon phase transformation during unloading are absent in this work, because the unloading rate in MD simulations is several orders of magnitude larger than nanoindentation experiments33,41,42 and the only amorphous silicon is found in deformed region. In this work, other phases of silicon are ignored because the corresponding atom numbers are too small or non-existent. It is concluded that we should protect the silicon substrate from been destroyed untimely and improve its life time by surface modification43 or by lubrication through controlling environment atmosphere9,44 in MEMS and electron devices, because a thinner SiO2 film endorses crystalline silicon phase transformation and growth in an oxygen environment.
The displacement of upper part silicon is recorded and the typically stress–strain curve of uniaxial tension is derived, as shown in Fig. 14. It illustrates a linear elastic deformation until abrupt failure with the values of fracture stress and strain as 17.7 GPa and 16.9%, respectively, which are close to the Kang' simulations (about 13.3 GPa and 16.2%)46 and Tang's experiments results.47 Furthermore, the slope of the stress–strain curve during the linear elastic portion gives the Young's modulus (109.4 GPa), which is in good accordance with that of our nanoindentation test (110.6 GPa). Fig. 13 presents the deformation of uniaxial tension at different strain for the sandwich sample. It is observed that the sample is elongated uniformly at an average strain rate of 2.5 × 107 in a large strain range from 0.00 to 15.10, as the strain increases to a certain value, the amorphous phase transformation of silicon in the outer layer of sample is observed and spreads toward the center in the neck region until the sample finally fractures. Beyond this region, the sample keeps ordered structure and has no significant change. Fortunately, because the fracture site is determined by the weakest spot, the fracture site in our uniaxial tension is within silicon workpiece rather than interfaces between SiO2 film and silicon, which directly certifies that the interface does not affect tension deformation behavior of silicon.
Fig. 15 presents the detailed interfacial structure of SiO2/Si at the strain of 16.90, showing that two segments of sandwich sample (amorphous SiO2 film and silicon) are densely connected by many chemical bonds and the bond energy of Si–O (542 kJ mol−1)48 is higher than that of Si–Si (222 kJ mol−1),49 which reasonably explains the reason why the sample fracture site is within silicon rather than SiO2/Si interfaces.
Von Mises stress distribution of bilayer system at different indentation depth are carefully analyzed, finding that the stress increases with the growing indentation depth and local stress concentration appears within amorphous SiO2 film. Taking stress distribution of 2.0 nm film sample for instance in Fig. 16, the average stress of SiO2 film underneath sphere indenter is significant higher than that of surrounding silicon substrate. Such sharply changed shear stress (SCSS) is also happened to Yang's research,50,51 they presented that the interface SCSS increases with the increasing indentation depth. However, in our nanoindentation tests both the value and the increasing rate of SCSS are much less than that of Yang's results, which probably results from the different simulation size between MD simulations and finite element analysis.
Fig. 16 Cross-section of von Mises stress at the indentation depth of 3.2 nm for 2.0 nm film sample (GPa). |
(1) Indentation mechanical properties can be determined by Olive and Pharr's methodology, finding that both the indentation modulus and hardness increase significantly with the growing indentation depth owning to the strongly silicon substrate effect. At the same indentation depth, the indentation modulus decreases shapely with the increase of film thickness because of less substrate influence, while the hardness agrees well with the trend of modulus at shallow depth but mismatches at larger indentation depth.
(2) By carefully discussions of the RDF and ADF for SiO2 film, it shows that the rotation and deformation of massive SiO4 tetrahedra promote the densification and thinning along the indentation direction and extension in the deformed area, which results in the rupture of the thinner film (than 0.4 nm) preferentially.
(3) The SiO2 film plays an important role in resisting silicon phase transformation. The thinner the SiO2 film is, the earlier the silicon phase transformation takes place. The bct-5 and β-Si silicon, the primarily concerned phase in the nanoindentation tests, grow massively below the indenter during loading. Therefore the numbers of phase transformation atoms increase with the decrease of SiO2 film thickness at the same indentation depth.
(4) The thicker film turns out to be a better than a thinner one, as one could obtain higher material removal rate and less defects within silicon substrate in CMP process.
(5) Interface strength of SiO2/Si is carefully analyzed by uniaxial tension simulation, indicating that interfaces have little effect on tension deformation behavior of silicon because of densely connected chemical bonds between amorphous SiO2 film and silicon.
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