Shuai Chenab,
Fang-yi Li*ab,
Jian-feng Liab,
Xu Sunab,
Jin-feng Cuiab,
Chuan-wei Zhangab,
Li-ming Wangab,
Qi Xieab and
Jie Xuab
aKey Laboratory of High Efficiency and Clean Mechanical Manufacture (Ministry of Education), School of Mechanical Engineering, Shandong University, Jinan 250061, China
bNational Demonstration Center for Experimental Mechanical Engineering Education, Shandong University, Jinan 250061, China
First published on 3rd April 2018
Starch-based composites with different modified starches were prepared by combining starches with sisal fibers to investigate the effects of single-modification/cross-modification of starch on the mechanical properties of new biodegradable composites. Mechanical test results showed that cross-modification of starch improved the toughness of the composites, whereas single-modification improved the tensile strength. The oxidized esterified starch-based composite (OESC) exhibited the best toughness, with improved elongation at break and Young’s modulus by 136.1% and 54.3%, respectively, compared with a native starch-based composite. Meanwhile, the tensile strength of the esterified starch-based composite (ESC) improved by 61.6%. The hydrogen bonds, crystallinity, and micro-structure of the composites were investigated to reveal the inherent mechanism of the changes in performance. Fourier transform infrared spectroscopy showed that modification of starch changed the functional groups of starch. Thus, the ESC formed the strongest hydrogen bonds. X-ray diffraction analysis showed that the crystallinity decreased after the starches were modified. The OESC exhibited the lowest crystallinity, with a severely damaged structure. Many starch branches were combined with sisal fibers so that the composite was not easily pulled off. Scanning electron microscopy images showed that the OESC formed good cell structures internally when starch uniformly attached to the surface of the fibers.
Numerous scholars have conducted multiple studies on biodegradable starch-based composites.5,6 Mir et al.7–9 studied starch-based composites reinforced by different types of plant fibers. Mechanical property test results showed that the mechanical properties of the composites were best when reinforced by sisal fibers. The micro-mechanism which gave rise to the differences in mechanical properties was found by microscopic analysis to be that the combination of sisal fibers and starch was so strong that the tensile strength was improved. Yusoff et al.10–12 found that native starch (NS) was bonded tightly by a series of colloidal molecules to form a relatively closed internal structure. The NS crystallinity was extremely high, hindering its combination with other polymers. These factors led to the poor mechanical properties of the NS-based composite. Guimarães et al.13,14 prepared starch-based composites from plant fibers. The tensile test results showed that starch modification and the mechanical strength of the composites were closely related. The reason was that the degree of crystallinity of the modified starches was reduced, leading to the change in the internal structure of the starches. Thus, despite the poor mechanical properties of NS-based composites, the problems can be solved by modifying the starch. Starch modification is an effective solution, thus, studies on modified starch are valuable.
To date, starch modifications include plasticization,15,16 oxidation,17 esterification,18 etherification,19 graft copolymerization,20 and cross-modification.21 Angellier et al.10,22,23 studied the mechanism of the plasticization modification of starch and found that plasticizers are typically low-molecular-weight substances that can be easily incorporated into the polymer matrix. This can destroy the molecular structure of starch and lead it to form extremely strong hydrogen bonds. The mechanical properties of starch-based composites have been significantly improved. Compound plasticizers, which are composed of glycerol and ethylene glycol, exert good plasticizing effects. Moreover, the best plasticization ratio was mstarch:mplasticizer = 10:3. Zhang et al.24,25 explored the best process for preparing oxidized starch and produced oxidized starch with a high degree of substitution. Mechanical test results showed a considerably enhanced mechanical performance of an oxidized starch-based composite compared with the NS-based composite. H2O2 is the most suitable oxidizer, and the optimal oxidation ratio is mstarch:moxidant = 10:1.5. Z. F. Wang et al.26,27 prepared esterified starch (ES) with good ductility, viscosity stability, good film formation and high transparency. Starch/natural rubber composites were prepared by mixing ES and the natural rubber latex. The results revealed improved thermal stability and mechanical properties, especially for the tensile strength of these composites compared with NS. In addition, the corn starch after esterification had significantly reduced moisture sensitivity and surface hydrophilicity. The team concluded that the esterification modification gives an excellent synthesized performance compared with other single-modification starches. Polylactic acid/etherified starch composites were prepared by Liu et al.,28–30 and the thermal stability and the tensile strength of etherified starch-based composites presented a similar trend in mechanical properties as ES. However, other aspects of the performance were obviously inferior to ES. Hebeish et al.31–33 optimized the synthesis of graft-copolymerized starch and applied the modification. The results showed that modified starch exhibits good rheology. Zhang et al.34 studied the effects of plasticization and oxidation on starch-based composites. Their findings revealed that cross-modified starch-based composites display advantages in some aspects, such as cushioning properties and water resistance, etc. However, the effects of single-modification and cross-modification of starch on the properties of composites were not investigated in detail in his study. A relatively uniform open cell structure was formed in the plasticized oxygen-based composite with certain cushioning properties. The starch-based composites had widely distributed cell structures. Due to their sound-absorbing, heat-insulating, and cushioning properties, starch-based composites can be used in different applications, including transportation, packaging, and interior decoration.35,36 In summary, we can draw the following conclusions. (1) Starch-based composites reinforced by sisal fibers exhibited the best mechanical properties. (2) For the purpose of this study, ES showed better properties and a higher research value compared with other single-modification starches. (3) Cross-modification starches presented superior properties compared with single-modification starches in some aspects. To date, although scholars have found that the single-modification/cross-modification of starch exerts different effects on the performance of composites, no systematic study can prove this phenomenon and the corresponding microcosmic mechanism. It is very meaningful that we can demonstrate this phenomenon by conducting experiments as it will have a direct effect on the manufacture of cushioned packaging.
In this study, extensive research on the above problem has been carried out to demonstrate that we can modify starch according to our requirements to prepare products with specific performances. Single-modified/cross-modified starch-based composites were prepared at the optimal modified ratio in accordance with the aforementioned ratio by molding foam at a certain temperature. Only the ES was further modified in this article owing to its high research value. The single-modification starches included plasticized starch (TPS), oxidized starch (OS), and esterified starch (ES). The cross-modification starches included plasticized esterified starch (TPES) and oxidized esterified starch (OES).
Through tensile and compression tests, the tensile curves and cushioning coefficient curves of the composites were obtained. Toughness was characterized by the elongation at break and Young’s modulus in this paper. A large elongation at break and a small Young’s modulus meant that the composites had a high toughness. The microscopic mechanism for the difference between the single-modification starch and the cross-modification starch was analyzed from the perspective of hydrogen bonds and crystallinity through Fourier transform infrared (FTIR) spectroscopy and X-ray diffraction (XRD), respectively. Scanning electron microscopy (SEM) showed that the starch and fiber were closely combined in the single-modified/cross-modified starch-based composites. The composites all formed a cell structure with different evenness and quantities, thus verifying the accuracy of the FTIR spectroscopy and XRD.
OS was prepared as follows: distilled water (200 mL) and NS (50 g) were placed into a 500 mL round-bottomed flask in a constant-temperature water bath at 85 °C for 30 min with mild stirring. Then, 7.5 mL of the oxidant H2O2 and 5 g of the catalyst CuSO4 were added to the mixture with 20 mL of distilled water. The solution was added in drops into the gelatinized suspension after the temperature of water bath cooled to 25 °C. During oxidation, vigorous stirring was performed with a mechanical stirrer to ensure uniform dispersion of H2O2 into the gelatinized starch.
ES was prepared as follows: NS (50 g) was mixed with distilled water (200 mL) in a round-bottomed flask. The flask was heated at 85 °C in a water bath for 30 min with mild stirring. Esterified acetic anhydride (10 mL) was added to the mixture. The slurry was stirred at 120 rpm for 2 h in a constant-temperature water bath at 85 °C for 12 h.
TPES was modified through changing the plasticizer and esterifying agent. The preparation procedure was similar to that for TPS formulation, but ES was used instead of NS as in the preparation of TPS.
OES was modified through changing the oxidant and esterifying agent. The preparation procedure was similar to that for OS formulation, but ES was used instead of NS as in the preparation of OS.
Lastly, all mixtures were subsequently washed 10 times with 250 mL of distilled water.
Approximately 50 g of the six groups of composites were weighed and placed into a hot-pressing machine of the double column-single station as shown in Fig. 2. The temperature of the upper mold was set to 200 °C. The temperature of the lower mold was set to 200 °C. The mold pressure was set to 3 MPa. Then, the mold was pressed for 30 s and dried for 120 s. During the process, the foaming agent (AR) began to foam. Thus, the interior of the composite formed an open cellular honeycomb structure. Fig. 3(c) presents our phone packaging product and test samples with an open cellular honeycomb structure. In addition, other product shapes were prepared as needed.
Fig. 3 The new biomass-cushioned packaging products of (a) a tensile sample; (b) a compression sample; and (c) phone packaging. |
All tests were performed using five samples, and the average of the data was obtained.
The basic steps to determine the cushioning factor (C) and to plot the C–δ curve were as follows.
(1) The area under the stress–strain curve was divided into several small areas. A small divided area means high data accuracy.
(2) The values of each of δi and εi on the stress–strain curve (where i = 1, 2, 3, …) were recorded.
(3) The increment of strain energy for each stress section was determined, that is, each divided area was calculated.
(1) |
(4) Strain energy corresponding to each stress δi(ui) was calculated.
ui = ∑Δuk | (2) |
(5) The cushioning coefficient corresponding to each stress δi was calculated.
(3) |
(6) The cushioning coefficient (C)–stress (δ) curve was plotted with the cushioning coefficient C as the ordinate and the stress δ as the abscissa.
NS | TPS | OS | ES | TPES | OES | |
---|---|---|---|---|---|---|
Elongation at break (ε/%) | 10.50 | 12.04 | 12.38 | 16.31 | 19.42 | 24.79 |
Young’s modulus (MPa) | 12.18 | 13.53 | 11.91 | 12.57 | 9.24 | 5.57 |
Tensile strength (MPa) | 1.25 | 1.52 | 1.43 | 2.02 | 1.70 | 1.32 |
The cushioning coefficient–strain test results of the NS composite and single-modified/cross-modified starch-based composites are shown in Fig. 5. The results indicated that the cushioning coefficients of single-modified starch-based composites and cross-modified starch-based composites were basically equivalent and were smaller than that of the NS composite. The values gradually decreased with the increasing applied force and then stabilized finally in the range of 4.8–5.2. The modified starch-based composites exhibited lower cushioning coefficients than the 7.5 of the NS composite, as well as superior cushioning performances. In conclusion, the single-modified/cross-modified starch can improve the cushioning properties of composites to a certain extent, but no difference was observed between the single-modified starch-based composites and the cross-modified starch-based composites.
Fig. 5 Cushioning coefficient–strain (C–δ) curves of single-modified/cross-modified starch-based composites. |
After the process, the tensile strength of EPS was approximately 0.15 MPa, its compressive strength was approximately 0.3 MPa, and its corresponding minimum cushioning coefficient was 4 to 5.41 The minimum tensile strength (1.24 MPa) of the starch-based composites studied in this work was significantly superior to that of EPS. After starch modification, the cushioning coefficients (4.8–5.2) of the composites were similar to that of EPS. Thus, compared with EPS, starch-based composites exhibit obvious advantages in mechanical properties, which can become an interesting topic for future research.
Fig. 6 shows the FTIR spectra of NS, TPS, OS, and ES. The results revealed that after single-modification of starch, strong hydrogen bonds were formed. Among the bonds, the hydrogen bond formed by the esterification modification was the strongest, whereas the hydrogen bond formed by the oxidation modification was weaker than that formed by the plasticization modification. This finding was in good agreement with the mechanical properties exhibited by the composites. This phenomenon showed that the internal structure of starch was destroyed by the modifier to a certain extent, resulting in strong hydrogen bonding. These conditions enabled the starch molecules to combine tightly with sisal fibers, and enhanced the tensile properties of the composites after single-modification. From a chemical point of view, electronegative ions such as O2− can be easily accessible owing to the large number of hydroxyl groups in the starch molecule, which tends to combine with modifier binders to form highly polar H+ ions. Because of the high polarity of H+, it forms strong hydrogen bonds, demonstrating the accuracy of the infrared spectroscopy test. In this study, the ES composites with the best tensile strength, the TPES composite and the OES composite, are selected for analysis to study the difference between single-modification and cross-modification of starch in the formation of hydrogen bonds.
Fig. 7 shows the infrared spectra of ES, TPES, and OES. The results showed that the hydrogen bonding formed by cross-modification was slightly weaker than that of ES due to mutual partial binding of modified agents. However, the tensile strength of cross-modified starch-based composites was significantly smaller than that of the ES composite. The phenomenon did not match the tensile strength (Table 1) because although the hydrogen bonds of the cross-modified starch-based composites were slightly weaker than those of the ES composite, the molecular structure of the starch was less damaged during esterification. The chemical bonds inside the ES were destroyed to a lesser extent, whereas the chemical bonds inside the OES composite were nearly destroyed. The chemical bonds inside the starch molecules and the hydrogen bonds of the ES composite were both undamaged. Thus, a large force is required for deformation, and ES samples are not easily deformed. However, cross-modification extensively damaged the molecular structure of starch, causing the chemical bonds to almost disappear during the stretching. In addition, only the hydrogen bonds played an important role. Less force was required during deformation and the easy deformation was due to hydrogen bonds being weaker than chemical bonds (we made this inference based on the cross-modified starch-based composites requiring less force to deform than the NS composite as shown in the ordinate of Fig. 4 and the fact that only chemical bonds played a significant role in the NS composite). Moreover, so many effective combinations were available. These combinations were well-knit in that the hydrogen bonds of cross-modified starch were extremely strong, with the tensile strength exceeding that of the NS composite; moreover, the ES composite was not easily snapped during stretching. However, the elongation at break was closely related to the degree of deformation, whereas the Young’s modulus reflected the ease of deformation as the slope of the curves show in Fig. 4. Increased deformation means a large elongation at break. In addition, the presence of easily-deformed composites indicates a small Young’s modulus. Thus, the cross-modified starch-based composites showed significantly lower tensile strengths, larger elongations at break, and smaller Young’s moduli than the ES composite.
In order to further study the effects of single-modification/cross-modification of starch on the mechanical properties of composites and the accuracy of FTIR spectroscopy, we selected the most representative modified starch (the single-modified starch was ES, and the cross-modified starch was OES) for XRD analysis. Fig. 8 shows the XRD spectra of NS, ES, and OES. In the analytical results, NS displayed a predominance of crystallinity type A and three sets of diffraction peaks at 2θ = 14.85°/17.58°/23.85°, correspondingly. ES presented one set of diffraction peaks located at 2θ = 17.48°. OES presented only one set of diffraction peaks located at 2θ = 19.25°. Furthermore, the figure shows that the crystalline types of NS, ES, and OES were significantly different.
Data were processed and fitted by MDI Jade software. The crystallinity index of NS was 19.68%, whereas the crystallinity index of ES was 14.58% and that of OES was 9.24%. The results indicated that the cross-modified starch exhibited a lower degree of crystallinity compared to the single-modified starch. The internal structure of the cross-modified starch was severely damaged. Numerous branches were exposed, enabling the starch to combine easily with sisal fibers. Thus, numerous good cell structures were formed, verifying the accuracy of FTIR spectroscopy. Tensile test results showed that the tensile strength of the OES composite was larger than that of the NS composite. Although the OES composite almost exclusively involved hydrogen bonds, and the NS composite only contained chemical bonds, numerous branches of cross-modified starch were exposed, allowing easy combination of these branches with sisal fibers. Therefore, many strong hydrogen bonds occurred in the composites, resulting in a large tensile strength compared to the NS composite, a large elongation at break, and a small Young’s modulus. This result proved the rationality of mechanical testing.
Fig. 9 SEM images of (a) NS; (b) the NS composite; (c) ES; (d) the ES composite; (e) OES; and (f) the OES composite. |
Cross-modification of starch improved the toughness of the composites, whereas single-modification of starch increased the tensile strength of the composites. The ES composite improved the tensile strength of the composite by 61.6%, whereas the OES composite improved the elongation at break and the Young’s modulus by 136.1% and 54.3% respectively, compared with the NS composite. The cushioning coefficient of the modified starch-based composites was significantly lower than that of the NS composite, and this result was basically the same as that of EPS. Starch-based composites offer evident advantages in mechanical properties compared with EPS. Starch-based composites can be the focus of future studies.
FTIR spectroscopy showed that starch formed additional strong hydrogen bonds after modification. Although the hydrogen bond strength of ES was slightly higher than that of the cross-modified starch, the tensile strength of ES was obviously stronger than that of the cross-modified starch because of the chemical bonds. The chemical bonds inside the starch molecules and the hydrogen bonds of the ES composite existed simultaneously, whereas only the hydrogen bonds played an important role in the OES composite. This is because cross-modification extensively damaged the molecular structure of starch, causing the chemical bonds to almost disappear for the OES composite. In addition, less force was required during deformation, and the easy deformation was due to hydrogen bonds being weaker than chemical bonds for the OES composite, compared with the ES composite. Specifically, the OES composite has a good toughness, whereas ES has a high tensile strength. The results of the XRD analysis showed that ES has a high crystallinity and a relatively intact internal structure; thus more chemical bonds still existed and fewer branches were exposed to combine with fibers compared with OES. The results of XRD were consistent with the analysis of the FTIR spectra.
The SEM images showed the evident structure of ES. ES presents few bare branches and a closed structure to a certain degree, resulting in low binding of starch and sisal fibers in the ES composite. The cell structure was poorly formed and sparse. Starches were unevenly distributed on the surfaces of fibers. However, the molecular structure of OES was basically completely destroyed, and the starch molecules were relatively dispersed. This phenomenon exposed a large number of branches and allowed easy combination with sisal fibers, forming several good cell structures. Starches were evenly distributed on the surfaces of sisal fibers. The results of SEM were consistent with the analytical results from XRD and FTIR spectroscopy.
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