Xitong Sun‡
a,
Wei Yu‡a,
Jingyu Yana,
Jiaqi Liab,
Gaowa Jina,
Jiatao Fenga,
Zhimou Guo*a and
Xinmiao Liang*a
aKey Lab of Separation Science for Analytical Chemistry, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian, Liaoning 116023, China. E-mail: guozhimou@dicp.ac.cn; liangxm@dicp.ac.cn
bUniversity of Chinese Academy of Sciences, Beijing 100149, China
First published on 31st July 2018
Mesoporous silica–carbon composite materials, with homogeneous and thickness-controllable carbon coating, were synthesized by using a universal strategy of hydrothermal carbonization, and the carbon layer could be coated on the surface of ordered and disordered mesoporous silica. The electrostatic interaction between amino-modified silica and hydrothermal carbon was regarded as the main driving force for the formation of homogeneous carbon coverage on the silica surface. The obtained composites showed high graphitization degree, and controlled morphology (shape and particle size) and pore size by adjusting the species of carriers and hydrothermal conditions. The application results demonstrated that a thin carbon layer possessed high adsorption capacities for dyes, and the composite could be rapidly recovered by sedimentation (10 min) after adsorption with 30 μm spherical silica gel as the carrier. Besides, baseline chromatographic separation of oligosaccharide isomers could be achieved on the silica–carbon column. These results indicated that the silica–carbon composites should be promising functional materials for the large-molecule-involving processes such as adsorption and chromatographic separation.
Mesoporous carbon materials (MCs), including ordered and disordered mesoporous carbon materials (OMCs), have aroused great interest among researchers because of their outstanding properties, including high surface areas, large and tunable pore channels, exceptional thermal and chemical stability, and shown great potentials in catalysis, separation, electrodes and in particular for the large-molecule-involved processes.6 The template methods involving soft and hard templates proved to be the most effective method for the synthesis of mesoporous carbon with well mesostructures and narrow pore size contribution. Zhao et al. and Dai et al. directly synthesized OMCs using soft template strategy, but the reaction conditions and material structures could not be well controlled by this method because of the limitation of few soft templates.7 In the other method of hard template strategy, silica gel with controlled pore structure was prepared first, carbon precursors were subsequently filled into the template pores through wet impregnation or chemical vapor deposition and then carbonized, and the MCs were finally obtained by the removal of silica template. It is obviously that the reaction conditions and MC structures are easily controlled using hard template strategy due to the mature synthetic technique of mesoporous silica materials. Ryoo et al. prepared a series (CMK series) of OMCs using SBA and MCM series mesoporous silica as the hard templates.6a However, the requirement of multiple synthetic steps brings inconvenience to the large scale production. Hyeon et al. synthesized OMC via the carbonization of mesostructured silica/surfactant nanocomposites using P123 triblock copolymer as both structure-directing agent and carbon precursor.8 The advantage of this method was no need of external carbon precursor adding, but the main problems were that the pore size was difficult to be controlled, and the SiO2 template was also needed to be etched. Therefore, it is still a challenge to prepare the mesoporous carbon-based materials with controlled morphology and pore size by a simple method.
Considering the utilization of carbon-based materials is the surface properties of the inner and outer surfaces, the homogeneous coating of carbon layer on the mesoporous silica carriers would be a good choice to prepare novel carbon-based materials. Recently, Qin et al. directly prepared mesoporous silica–carbon composite nanoparticles by employing MCM-41 as the carrier and cetyltrimethyl ammonium bromide (CTAB) as the structure-directing agent and carbon precursor,9 which showed excellent glycan enrichment ability from complex biological samples. However, the pore size (or the thickness of carbon layer) of the composite could not be controlled because of the specific amount of template, and the used method was limited to the ordered mesoporous silica, which was not applicable to disordered mesoporous silica because of no usage of organic template in the preparation process.10 In contrast, some disordered mesoporous silica such as spherical silica gel exhibited great mechanical strength, and was wildly used as the stationary phase for liquid chromatography.10 In this work, mesoporous silica–carbon composite materials, were prepared by using a universal HTC strategy, with the controllability of morphology and pore size, and the carbon layer could be coated on the surface of ordered and disordered mesoporous silica. To the best of our knowledge, there is no study on the preparation of mesoporous silica–carbon composites by using this strategy, and the carbon-coated disordered spherical silica gel was first reported. These materials were then successfully applied to the pollutant adsorption and the oligosaccharide isomer separation.
Scheme 1 Schematic representation of the synthesis of the mesoporous silica–carbon composite materials. |
The morphology of mesoporous silica before and after the coating of carbon layer was investigated. Fig. 2(A and B) shows the scanning electron microscope (SEM) images of SBA-15 and SBA-15-C. Both of the materials exhibited typical rod-like structure, and there was no obviously change in the context of particle size. The spherical silica gels with particle size of 5 and 30 μm were also employed to estimate the morphology change of SiO2-C. As shown in Fig. 2(C–F), the shape and particle size of SiO2-C still maintained good. The color of carbon-coated SBA-15 and SiO2 changed from gray to black under optical microscope (Fig. S2†), indicating the successful coating of carbon layer. These results demonstrated that the carbon layer could be coated on the surface of ordered and disordered mesoporous silica by hydrothermal carbonization, no matter what the shape and particle size of the mesoporous silica were. In other words, the morphology of carbon layer was conveniently controlled by the regulation of carrier species, and showed better controllability compared with other carbon materials such as activated carbon and hydrothermal carbon spheres. The controlled morphology of carbon-based materials is of great value to practical applications, for example, microspheres can be used as adsorbents, chromatographic packings and catalyst carriers. The transmission electron microscope (TEM) images of SBA-15, HC-coated SBA-15 (SBA-15-HC) and SBA-15-C were also provided in Fig. 3(A–C). The SBA-15-HC and SBA-15-C possessed well-defined ordered mesoporous structure and uniform shape like SBA-15. Next, the SBA-15-C was washed with 1 M NaOH solution (50 vol% ethanol-50 vol% H2O) twice at 100 °C to remove the silica wall.17 The resulting carbon layer materials still exhibited good ordered mesoporous structure (Fig. 3(D)), and had high specific surface area and pore volume (Table S1†), suggesting that the carbon layer should be homogeneously coated on the mesoporous surfaces.
Fig. 2 SEM images of SBA-15 (A), SBA-15-C (B), SiO2 (5 μm, C), SiO2-C (5 μm, D), SiO2 (30 μm, E), and SiO2-C (30 μm, F), and the scale bars of (A and B) and (C–F) were 1 and 10 μm, respectively. |
Fig. 3 TEM images of SBA-15 (A), SBA-15-HC (B), SBA-15-C (C), and SBA-15-C etched by NaOH solution (D), and the scale bars were 100 nm. |
The preparation variables such as substrate proportion (the mass ratio of SBA-15 to glucose), hydrothermal treatment temperature, hydrothermal treatment time and calcination temperature were studied to analyze the regulative strategies of pore structures, and the SBA-15 still severed as the model. First, the SBA-15/glucose ratios of 1:0.5, 1:1, 1:3, 1:5 and 1:7 were used. Fig. 4 shows the nitrogen adsorption/desorption isotherms and pore size distributions of SBA-15, SBA-15-NH2 and SBA-15-C under different substrate proportions ranging from 1:0.5 to 1:7. All the materials exhibited typical curves of type-IV isotherms and H1-type hysteresis loops,18 which were the characteristics of mesoporous materials. The pore size distribution curves exhibited a narrow size range and gradually shifted to low value as the SBA-15/glucose ratio decreased from 1:0.5 to 1:5, indicating the uniform coverage of carbon layer and pore size controllability by the adjustment of the substrate proportion. However, the curve of 1:7 was in coincidence with that of 1:5, and this was might attributed to that the polysaccharide could not be filled into mesopores since the ratio of 1:5 during HTC process, which was proved by the similar dBJH values of the SBA-15-HC (1:5, 1:7) in Table S1.† The mesoporous specific surface area (Smeso), mesopore volume (Vmeso) and average pore diameter (dBJH) showed a similar discipline (Table S1†), which decreased as the ratio decreased from 1:0.5 to 1:5, and kept constant at the ratio ranges of 1:5–1:7. The minimum dBJH of SBA-15-C reached approximately 4.8 nm. In contrast, the contents of carbon element and carbon layer of samples exhibited a reverse trend with the decreasing ratios, owing to the increasing carbon layer thickness. Therefore, it was concluded that the pore structure of mesoporous silica–carbon composite could be easily regulated by the changing of substrate proportion. However, for the ratio of 1:0.1, the nitrogen adsorption/desorption isotherm was in inconformity to type-IV isotherm compared with those of the above samples, and the pore size distribution curve covered a wide range (Fig. S3†). Besides, the specific surface area (SBET), pore volume (Vt) and dBJH reduced hugely (Table S1†). These results suggested that the structure of SBA-15-C partially collapsed. The same phenomenon was found in the characterization of SBA-15 and SBA-15-NH2 after hydrothermal treatment (Fig. S4†). It could be inferred that the pure ordered mesoporous molecular sieves had a poor hydrothermal stability, and the sufficient coating of carbon layer during the hydrothermal treatment process strongly enhanced the stability of materials.
Fig. 4 Nitrogen adsorption/desorption isotherms and pore size distributions of SBA-15, SBA-15-NH2 and SBA-15-C under different substrate proportions. |
In addition, the small-angle X-ray scattering (SAXS) patterns were recorded to determine the structural changes of SBA-15-C. As shown in Fig. 5, three well-resolved scattering peaks were observed in the pattern of mesoporous silica template SBA-15, which were assigned to 100, 110 and 200 reflections with unit cell parameter (a0) of 10.99 nm and pore wall thickness of 3.25 nm (Table S2†),19 implying a well-ordered two-dimensional (2-D) mesostructure (p6mm). However, only a wide 100 peak was found for SBA-15-C (1:0.1), suggesting a partial collapse of the mesostructural regularity after the hydrothermal and calcination treatment. This was consistent with the result of nitrogen sorption characterization, and was mainly attributed to the low hydrothermal stability of SBA-15 and insufficient coating of carbon layer. The samples of SBA-15-C (1:0.5–1:7) presented the distinct 100, 110 and 200 peaks, implying that the mesostructural regularity was well retained. Compared with that of the SBA-15, the scattering peaks of the SBA-15-C (1:1–1:7) slightly shifted to a high q value, and the calculated a0 value approximately in the range of 10.1–10.4, suggesting a structural slight shrinkage during the preparation processes. The pore wall thickness increased from 3.87 nm to 5.35 nm as the ratio ranging from 1:1 to 1:5, and then kept constant at the range of 1:5–1:7, further proving that the carbon layer was successfully coated on the inner surface of silica, and the thicker carbon layer was coated with the decreasing substrate proportions.
Except the substrate proportion, the preparation variables of hydrothermal treatment temperature (160, 190 and 220 °C), hydrothermal treatment time (2, 5 and 8 h) and calcination temperature (400, 600 and 800 °C) were also investigated. The Smeso, Vmeso and dBJH of SBA-15-C decreased as the hydrothermal treatment temperature increased from 160 to 220 °C and the hydrothermal treatment time increased from 2 to 8 h (Table S1†). The nitrogen adsorption/desorption isotherms and pore size distributions are also given in Fig. S5 and S6.† Meanwhile, the contents of carbon element and carbon layer increased with the increasing hydrothermal temperature and time. These results indicated that the thickness of carbon layer could also be conveniently controlled by the hydrothermal treatment temperature and time. However, there was no significant difference of dBJH at the calcination temperature range of 400–800 °C, implying that the pore size could not be controlled by the calcination temperature. The carbon content of SBA-15-C at temperature of 600 °C was lower than that of SBA-15 at the temperature of 400 °C, and was similar to that of SBA-15 at the temperature of 800 °C, indicating that the materials could be effectively carbonized at the temperature of above 600 °C. Therefore, it was concluded that the pore structure of SBA-15-C could be regulated by the preparation variables in the hydrothermal carbonization process, including the substrate proportion, hydrothermal treatment temperature and time.
The bulky dyes of methylthionine chloride (MC, 1.26 × 0.77 × 0.65 nm) and rhodamine B (RhB, 1.59 × 1.18 × 0.56 nm) were used to estimate the adsorption capacities of the silica–carbon composites.20 In order to identify the effect of pore structure on the adsorption capacity, the SBA-15-C with different substrate ratio of 1:0.5–1:7 were first employed to adsorb the dyes from aqueous solution. As shown in Fig. 6, it was clear that the maximum equilibrium adsorption capacity was found at the ratio of 1:0.5. The adsorption capacity decreased as the ratio below 1:0.5 because of the decrease of Smeso. The adsorption capacity of SBA-15-C was not straightforward to uncover the super-performance of the carbon layer hereby obtained. The carbon layer content of SBA-15-C (1:0.5) was subsequently determined by TGA analysis and calculated as 7.58% (Fig. S7†). By simple math, the adsorption capacities of pure carbon layer were calculated to be 1172.8 and 3457.8 mg g−1 for MC and RhB, respectively, which was much higher than those of activated carbon and other ordered mesoporous carbons reported in the literatures.20,21 Therefore, it was obviously that the coating of carbon layer extremely improved the utilization efficiency of carbon materials. Besides, the SiO2-C with particle size of 30 μm was also used for dye adsorption, and the adsorption capacities were evaluated as 80.1 and 180.9 mg g−1 for MC and RhB, respectively. The sole carbon layer of SiO2-C was also estimated as 449.5 and 1015.2 mg g−1 for MC and RhB, respectively. Moreover, because of large particle size, the SiO2-C exhibited fast recovery by sedimentation after adsorption. The complete sedimentation of SiO2-C was achieved within 10 min, while it was unable to reach complete sedimentation for activated carbon even after 72 h, with the particle concentration of 0.10 g L−1 (Fig. S8 and S9†). As discussed above, the carbon layer of the silica–carbon composites showed good adsorption capacities for pollutants, and the silica carriers provided rapid recovery efficiency after adsorption.
Glycans existed widely in organisms, which attached to cell surface and extracellular proteins and lipids, and were involved in many biological processes such as interaction, recognition and defense.22 The separation of glycan before detailed characterization of the glycan moieties is crucial for a molecular understanding of various biological processes. Porous graphitic carbon (PGC) is available commercially as chromatographic stationary phase under the trade name of Hypercarb, and is very suitable for the separation of glycan isomers.22 But the synthesis of PGC required multiple steps, including polymer impregnation in silica gel, carbonization at 1000 °C, dissolution of silica and graphitization at 2500 °C, resulting in long manufacturing time and high price of this material. In contrast, the silica-based material is the most commonly used matrix in the high performance liquid chromatography (HPLC), with the advantages of excellent mechanical strength and facile modification of surface properties. The silica–carbon composite in this report showed high graphitization degree, and was easy prepared with simple method, which might provide an alternative to PGC for the separation of oligosaccharide isomers. In this work, four oligosaccharides with two pairs of isomers, including LNFP-I, LNFP-II, LNDFH-I and LNnDFH-II, were used to evaluate the separation ability of the silica–carbon composite. The corresponding information of these four oligosaccharide isomers can be found at Table S3† and the result is shown in Fig. 7. The oligosaccharides had good retention on the SiO2-C (5 μm) column under reverse phase liquid chromatography (RPLC) mode, which was consistent with the properties of graphitized carbon stationary phase for oligosaccharides separation. And the baseline separation of the two pairs of oligosaccharide isomers was achieved on the column, which showed great potential in the separation of glycans. Moreover, owing to the incomplete graphitization, the retention and α/β anomeric splitting of oligosaccharide on the SiO2-C (5 μm) column were lower than those on the hypercarbon column. The α/β anomeric splitting of oligosaccharide was always undesired and usually recognized as a drawback of the hypercarbon column. Because of the strong anomeric splitting ability, the isomers of LNDFH-I and LNFP-II could not be separated on the hypercarbon column. These results implied that the SiO2-C with special selectivity could be considered as a great potential HPLC stationary phase to separate oligosaccharide isomers.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c8ra04641g |
‡ These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2018 |