Stephen J. Percival*,
Leo J. Small*,
Erik D. Spoerke and
Susan B. Rempe
Sandia National Laboratories, PO Box 5800, MS 1411, Albuquerque, NM, USA 87185. E-mail: sperciv@sandia.gov; ljsmall@sandia.gov
First published on 25th September 2018
This work demonstrates that the ionic selectivity and ionic conductivity of nanoporous membranes can be controlled independently via layer-by-layer (LbL) deposition of polyelectrolytes and subsequent selective cross-linking of these polymer layers. LbL deposition offers a scalable, inexpensive method to tune the ion transport properties of nanoporous membranes by sequentially dip coating layers of cationic polyethyleneimine and anionic poly(acrylic acid) onto polycarbonate membranes. The cationic and anionic polymers are self-assembled through electrostatic and hydrogen bonding interactions and are chemically crosslinked to both change the charge distribution and improve the intermolecular integrity of the deposited films. Both the thickness of the deposited coating and the use of chemical cross-linking agents influence charge transport properties significantly. Increased polyelectrolyte thickness increases the selectivity for cationic transport through the membranes while adding polyelectrolyte films decreases the ionic conductivity compared to an uncoated membrane. Once the nanopores are filled, no additional decrease in conductivity is observed with increasing film thickness and, upon cross-linking, a portion of the lost conductivity is recovered. The cross-linking agent also influences the ionic selectivity of the resulting polyelectrolyte membranes. Increased selectivity for cationic transport occurs when using glutaraldehyde as the cross-linking agent, as expected due to the selective cross-linking of primary amines that decreases the net positive charge. Together, these results inform deposition of chemically robust, highly conductive, ion-selective membranes onto inexpensive porous supports for applications ranging from energy storage to water purification.
For large-scale applications, such as water purification or chemical separation, inexpensive membrane manufacturing methods must be developed.16,17 Layer-by-layer deposition (LbL) of polyelectrolytes offers such a solution.18 LbL deposition is a bottom up approach that has been leveraged to create a range of functional materials including reverse osmosis membranes,19,20 polymer/clay fire retardant coatings,21,22 nanoparticle electrocatalysts23,24 and Metal–Organic Frameworks (MOFs).25,26,27 In its simplest form, a polyelectrolyte consists of an anionic polymer and a cationic polymer which are sequentially deposited on a substrate, forming one “bilayer” (BL). Aqueous solutions of inexpensive polymers are often chosen and substrates are simply LbL dip coated to form the polyelectrolyte films.28,29
A variety of substrates have been used for polyelectrolyte fabrication, including anodic alumina,30,31 mesoporous silica,32 inverse opal structures,33 quartz nanopipettes,34 and ion-tracked polymeric membranes,35–40 among others. The intrinsic surface charge found on most substrates allows for direct dip coating without extensive surface preparation, though some groups have specially prepared surfaces, often amine-terminated.30,37,41,42 As BLs are added to a planar surface, film thickness can grow exponentially43 or linearly28,50 depending on deposition conditions. Polyelectrolyte film growth on a nanoporous surface, however, is more complex, with formation of a dense gel in the nanopore governed by pore size, ionic strength, and the specific chemistry and molecular weight of the polymer used.38,40,44
Commonly, polymers containing either amines or sulfonate groups are used as cooperative elements to form the self-assembled polyelectrolyte BLs.30,35,36,45,46 The positive charge of the amine, complemented by the negative charge of the sulfonate, enables LbL assembly via electrostatic and hydrogen bonding attractions. Less commonly used are anionic polymers containing carboxylic acids.34,43,46 In the present work, the electrostatic interactions of amines and carboxylic acids are exploited to facilitate the LbL assembly, along with the fact that these moieties can be chemically cross-linked to modify the properties and functionalities of the LbL coatings. These carboxylic acids present opportunities for a range of cross-linking options, including carboxylic acid-amine coupling to form amide bonds, or amine-to-amine cross-linking via glutaraldehyde (GA). Even less explored are how these cross-linking chemistries influence both the ionic selectivity and ionic conductivity through nanoporous membranes, enabling further refinement of ionic transport properties for targeted applications.
In this work, LbL deposition is applied to create nanoporous polymer membranes 64 cm2 in area coated in polyelectrolytes of poly(acrylic acid) (PAA) and poly(ethyleneimine) (PEI). In fact, the polyelectrolyte film assembly is described, and ionic selectivity, ionic conductivity, and chemically stabilized film integrity are demonstrated to be further tuned by the choice of cross-linking agent and the influence it has on overall charge in the polyelectrolyte film, an aspect relatively unexplored in the literature. These results are paramount for industries that need inexpensive ion-selective membranes, such as energy storage via fuel cells or flow batteries, and water purification by electrodialysis.
Track-etched nanoporous polycarbonate (PC) support membranes (0.05 μm pore, 90 mm, Sterlitech Corporation) were first treated to remove a thin polyvinyl pyrrolidone (PVP) layer. The membranes were etched in a 4.5 M NaOH solution for 5 minutes, followed by rinsing in DI water. Then they were treated with UV–ozone (UVO-Cleaner model 144A, Jelight Company Inc.) for 10 minutes on each side. Immediately thereafter, the membranes were immersed in the 0.1 wt% PEI solution (pH = 10.4) for 5 minutes, rinsed in DI water, then immersed in the 0.2 wt% PAA solution (pH = 3.2) for 5 minutes. This process constituted the 1st bi-layer (BL) of the LBL assembly process. Subsequent BLs were then assembled by dipping in the polymer solutions for only 1 minute each. The self-assembled polyelectrolyte BLs were then tested as made or cross-linked with either GA or EDC. The GA cross-linked membranes were immersed in a 25% GA solution for 12 hours and then washed with copious amounts of DI water. The EDC cross-linked membranes were immersed in a 100 mM EDC solution in water for 12 hours and then washed with copious amounts of water. From these 90 mm diameter membranes, daughter membranes 20 mm in diameter were punched out for all subsequent testing.
Scanning electron microscopy (SEM) was performed using a Zeiss GeminiSEM 500 at 2–5 kV accelerating voltage and 3–5 mm working distance. A 1–3 nm layer of Au–Pd sputtered onto the samples to minimize the effects of sample charging. Cross-sections of PC membranes were obtained by a freeze–fracture method where the membranes were frozen at cryogenic temperatures in water, forming an ice block that could then be snapped in two. The membrane was warmed to room temperature and dried under nitrogen before interrogation in SEM.
Membrane conductivity was evaluated using a different test cell and a procedure described elsewhere,47 where membranes were soaked in 10 mM or 100 mM NaCl for at least 72 hours and then stacks of 1–4 membranes were sequentially measured in a Swagelok-style cell, fundamentally different from the one used to measure selectivity. Here membrane stacks were physically contacted with 316 steel discs with no excess bulk electrolyte in the test cell. Electrochemical Impedance Spectroscopy (EIS) was used to interrogate the impedance of the membrane stacks using a Solartron ModuLab Materials Test System where a 10 mV RMS AC was applied at 0 V vs. the open circuit potential over a 1 MHz to 10 Hz frequency range. The membrane stack resistance was recorded as the real impedance value taken where the imaginary impedance was zero.
FTIR absorbance was used to verify deposition of the polyelectrolyte layers and efficacy of crosslinking. FTIR spectra were recorded for all samples, as made and after crosslinking, and are plotted in Fig. 1. The bare PC spectrum reveals the peaks characteristic to the carbonate CO stretch at 1769 cm−1, C–H bend at 1502 cm−1, and multiple bands around 1216–1157 cm−1 corresponding to the ether C–O stretches. Upon coating the PC support with polyelectrolyte, the peaks associated with the PC support membrane decrease in intensity while two main peaks of interest appear, labeled “CO” and “N–H” in Fig. 1B and C. These two peaks are assigned to the carboxylic acid CO stretch in PAA at 1714 cm−1 and the N–H bend from PEI at 1550 cm−1.
The degree of cross-linking can be observed from the FTIR spectra. In Fig. 1B the FTIR spectra for the 3BL Not X-linked sample shows the “N–H” peak has a larger absorbance than the “CO” peak. Upon crosslinking with EDC, the “N–H” and “CO” absorbance peaks decrease in intensity, but the decrease is similar between the two peaks, indicating that the EDC has lowered the number of amine and carboxylic acid functional groups in the polyelectrolyte by equal amounts. However, the 3BL GA cross-linked spectra shows the “N–H” peak has decreased substantially relative to the “CO” peak, indicating a large decrease in the number of amine groups in the polyelectrolyte. This pattern indicates that the cross-linking was effective in changing the relative ratios of the functional groups, thus changing the resulting charge density present in the polyelectrolyte.
Fig. 1C shows how the two peaks associated with the layered polyelectrolyte increase in intensity with respect to the PC peaks as the number of BLs increases, with GA cross-linking. The peak associated with the “N–H” peak continues to increase with increased BL deposition. This increase indicates that the amines in the polyelectrolyte have not been removed fully during cross-linking. This deficiency is most likely because the cross-linking reaction necessitates the amines to be in close physical proximity to each other and that there are some that cannot be cross-linked effectively due to the randomized locations of the functional groups in the film upon deposition.
If any pores are not coated with polyelectrolyte, the resulting properties of the membrane will be affected. A uniform coating of polyelectrolyte is important for improving the membrane's ionic selectivity and was only achieved using both cross-linking and film thicknesses of at least 3BL. Plan view and cross-sectional SEM images were taken to determine relative uniformity and thickness of the self-assembled polymers layers. Fig. 2 shows the resulting topologies of each membrane type, with a bare PC membrane presented for comparison in Fig. 2A. Fig. 2B and C show 3BL Not X-linked and 3BL EDC, respectively. 3BL Not X-linked shows evidence that the polymer was only loosely bound to the support membrane where large portions of the membrane reveal exposed pores while other areas of the same membrane are covered. It is likely that the polymers have slowly diffused along the membrane surface or re-dissolved into solution, leading to exposed pores in large portions of the membrane. However, the images of “3BL EDC” do not show exposed nanopores and the film looks smooth and uniform, confirming that cross-linking of the polyelectrolytes is imperative for overall film adhesion and chemical stability.
Fig. 2D, E and F present plan views of 1BL GA, 3BL GA, and 5BL GA, respectively. 1BL GA still has many of the nanopores exposed, but the polymer coating is already starting to fill the pores and coat the surface. By 3BLs (GA crosslinked), the pores are completely covered and the film is largely uniform. By 5BLs (GA crosslinked), the membrane appears to be the smoothest and most uniform, even macroscopically. Thus, it is concluded that films at least 3BL thick along with chemical crosslinking for polyelectrolyte film adhesion are necessary to completely cover the nanopores.
To gain further understanding of the self-assembled polyelectrolyte coating structure and thickness, cross-sectional analysis was performed. Fig. 3A and B show the cross section of a 5BL GA cross-linked sample. The cross section shows the PC membrane in the middle, sandwiched between the two layers of polyelectrolyte resulting from the coating of both sides of the PC membrane. In Fig. 3B, the interface between the PC support membrane and the self-assembled polyelectrolyte suggests coherent interaction between the two polymers. A plot of the thicknesses of the deposited polyelectrolyte can be seen in Fig. 3C. As the number of bilayers increases, the thickness increases, as expected. Measuring the thickness of the polyelectrolyte on the PC membrane at different points determined the thickness of the 5BL GA membrane to be 1230 ± 193 nm, on average. Similar thickness results were seen from previous reports,50 where thick polymer films resulted with PEI and PAA solutions.
Additional cross-sectional SEM images of a coated membrane can be seen in Fig. 4. This membrane was coated with a 3BL GA cross-linked polyelectrolyte film and there is clear evidence of the polyelectrolyte filling the PC nanopores. Fig. 4A shows many of the now exposed pore interiors with a “wire” or “rod” like structure protruding from the inside of the membrane. These structures were not visible in the bare PC and the 1BL GA (ESI Fig. S1†) did not have any obvious filling in the pores, although 1BL GA had what looked like some tube formation inside the pores but was not obvious. Some evidence for tubular structures was observed in the SEM images. Fig. 4B shows a pore filling structure that was ripped open by the freeze–fracture process and appears largely hollow on the inside. The concentric filling of the pores forming hollow tubes that then completely fill upon more additional BL dip coatings is likely, but unconfirmed. These tubes were also not observed in the uncoated bare PC membrane cross sectional images (ESI Fig. S1†). The lack of tubes of wire-like structures in the uncoated membrane lead us to believe their formation is a direct result of the coating and thus are most likely polyelectrolyte.
To investigate how the resulting conductivity of the membranes is affected by the coating, the resistance of stacks of membranes cut from the same mother membrane were measured via impedance spectroscopy as detailed in the experimental section. Fig. 5A shows two example plots of the total resistance vs. number of membranes stacked together for the bare PC and the 3BL GA cross-linked membranes in 10 mM NaCl solution. The membranes were stacked and measured to obtain an average resistance per membrane, thereby eliminating contributions to resistance from the cables and fixturing. From the plots, the average resistivity of a membrane (then converted into conductivity, as discussed in the ESI†) can be calculated from the slope of the best fit line. Fig. 5B shows the calculated conductivities of all the different membrane types in both 10 mM NaCl and 100 mM NaCl. The relative changes in the conductivities between different types of membranes are the same in both NaCl concentration solutions. The membranes showed ionic conductivities that were similar magnitudes to previously examined polymer systems.51,52 The bare PC membranes had the highest conductivity, as expected due to the fact that no polyelectrolyte obscures the transmembrane pores. Once the 1st bilayer is applied (1BL GA), the conductivity drops because the polyelectrolyte is now partially obscuring the pores, but no additional significant decrease is observed with additional coating. Once the coating is completely covering the pores, additional BLs which increase the thickness of the polyelectrolyte film, no additional decrease was observed and may have recovered some of the conductivity. Appear to increase the conductivity. This is apparent for the 5BL GA membranes where the calculated conductivity is similar to the uncoated PC membrane. Additionally, the choice of cross-linking agent used does not affect the resulting conductivity; EDC cross-linked membranes have conductivities similar to GA cross-linked membranes. However, not cross-linking the membranes, as in 3BL Not X-linked, results in the lowest conductivities out of all membranes.
The influence of the polyelectrolyte layers on the ionic selectivity was determined from the resulting transmembrane voltage. This transmembrane voltage arises when two different concentrations of NaCl solutions are placed on opposite sides of the membrane and the diffusion of one type of ion is limited with respect to the other. The plots are linear with a positive slope, indicating a preferred cationic selective transport. The slope of the lines can be used to calculate the ion transference capability, or transference numbers. The membrane voltage, Vm, for a 1:1 monovalent salt can be described by a modified version of the Nernst equation shown in eqn (1),1,9
(1) |
All the membranes tested in this study were selective for cationic transport, but the number of deposited BLs and cross-linking type clearly influence the magnitude of the selectivity. Fig. 6B shows the results of the ionic selectivity measurements, where the cation transference number, t+, was calculated from the slopes of the transmembrane voltage curves and compiled in Table S1.† As expected, the bare PC membrane was selective for cation transport due to the anionic (COO−) surface charges on the entire membrane surface and pore walls. Surprisingly, the 1BL GA was less selective than the bare PC, but this quickly changed as the polyelectrolyte layers became thicker. Cation transference numbers increased by 11% as the number of GA cross-linked BLs increased from 1 to 5.
When comparing the membrane cross-linking types, there is an obvious increase in selective cation transport for the GA cross-linked membranes. This trend is expected since the GA cross-linking chemistry selectively reacts with primary amines of the PEI polymer layers and does not react with the carboxylic acid groups of the PAA. This asymmetry shifts the net fixed charge of the polyelectrolyte more negatively, increasing the preference for cations diffusing through the polyelectrolyte. Further evidence of this result is seen by comparing the selectivity of the 3BL EDC cross-linked membranes and the as made 3BL not cross-linked membranes. The selectivity of these membranes is nearly identical, which is rationalized by the fact the EDC cross-links a primary amine and carboxylic acid, causing no net change in the charge of the polyelectrolyte.
Footnote |
† Electronic supplementary information (ESI) available: Additional SEM images of membranes and detailed ionic selectivity measurements. See DOI: 10.1039/c8ra05580g |
This journal is © The Royal Society of Chemistry 2018 |