Li Dengab,
Yang Zhaoab,
Zhaoming Xie*ab,
Zuohua Liuab,
Changyuan Taoab and
Rongrui Dengab
aChongqing Key Laboratory of Chemical Process for Clean Energy and Resource Utilization, Chongqing University, Chongqing 400044, China. E-mail: xiezm@cqu.edu.cn
bCollege of Chemistry and Chemical Engineering, Chongqing University, Chongqing 400044, China
First published on 17th December 2018
In the present work, to enhance the reflection loss and change the magnetic resonance frequency of barium ferrite sintered at low temperature, different amounts of Zr ion were introduced to BaFe12O19 to substitute the Fe ion. A series of M-type barium hexaferrite samples having the nominal composition BaZrxFe(12−x)O19 (x = 0.0, 0.3, 0.6, 0.9 and 1.2) was successfully synthesized by heat treatment at a relatively low temperature (900 °C) for 2 h. In order to study the phases, morphologies and magnetic properties of the substituted barium ferrites, X-ray diffraction (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometry (VSM) were used. The XRD patterns indicated that all samples were single phase M-type ferrites. The SEM images showed that all samples were hexagonal-shaped particles and the average size was about 500 nm. Simultaneously, a potassium chloride additive can effectively reduce the sintering temperature of barium ferrites and their formation and morphology are apparently not affected. The VSM results demonstrated that the coercivity steeply decreased from 4772.43 Oe to 797.34 Oe when the Zr ion substitution amount increased from 0.0 to 1.2 but the saturation magnetization remained almost constant (Ms = 49.71–63.06 emu g−1). Furthermore, the complex electromagnetic parameters were collected by a vector network analyzer (VNA) and the microwave absorbing properties were calculated according to transmission theory. It was found that the reflection loss is enhanced with increasing x. The minimum reflection loss value of −30.2 dB at 16.75 GHz was observed and the bandwidth is about 2.46 GHz for the x = 1.2 sample. BaZrxFe(12−x)O19 might be a promising candidate for applications of LTCC (low-temperature co-fired ceramic) substrates for millimeter wave circulators and filters.
At present, there are several common methods for synthesizing barium ferrite, such as the dynamic hydrothermal method,6 co-precipitation method,7 high-energy ball milling method,8 sol–gel method9 and so on. However, in order to form the crystalline structure of barium ferrite, the sintering temperature of these methods is usually higher than 1200 °C,10 which limits the application of barium ferrite in low temperature co-fired ceramic (LTCC) technology. LTCC technology is an important technology to realize the miniaturization and integration of portable communication devices (such as mobile phones) and wave absorbing devices (such as filters). In the process of LTCC fabrication, magnetic or dielectric materials and a silver electrode material are co-fired at low temperature (<961 °C),11 so it is necessary for materials sintered at low temperature to achieve their specific structure and properties. Therefore, for the purpose of reducing the sintering temperature, the addition of low melting-point materials has been tried. In our study, KCl with a melting point of 770 °C is selected as an additive to reduce the calcining temperature of ferrite.
For the pure barium ferrite, according to a report, the resonance frequency is too high (42.5 GHz),12 the minimum of reflection loss is larger than −5 dB and the microwave absorbing property is poor. Ion substitution has been considered to be the most efficient method to improve the properties of barium ferrite among various techniques. Currently, two methods of ionic substitution have been reported. One is to substitute Ba2+13–15 with other cations, and the other is the substitution of Fe3+.16–18 The saturation magnetization, coercive force, magnetic resonance frequency and magnetocrystalline anisotropy field were altered when other ions were introduced into the barium ferrite structure. However, so far, there has been no report on Zr-doped BaFe12O19 nanoparticles sintered at low temperature. So, the effect of Zr substitution at different levels on barium ferrite sintered at low temperature was studied.
In the present study, BaZrxFe(12−x)O19 (x = 0.0, 0.3, 0.6, 0.9 and 1.2) ferrite powders were prepared with the co-precipitation method and sintered with potassium chloride as an additive at 900 °C. Subsequently, the impacts of doping Zr4+ on the phases, morphologies and magnetic properties of the samples were discussed. Finally, the complex permeability, permittivity and absorbing properties were discussed.
X-ray diffraction (XRD) with Cu Kα radiation was employed to identify the crystalline phases of the final product. The micrographs and the chemical composition of the ferrites were recorded using scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) analysis. The magnetic properties of the samples were measured by vibrating sample magnetometry (VSM, Lake Shore 735). The complex permittivity and complex permeability of the ferrites in the frequency range of 2–18 GHz were measured directly with a vector network analyzer (VNA, N5244A).
Fig. 1 (a) XRD patterns of BaZrxFe(12−x)O19 (0.0 ≤ x ≤ 1.2) nanoparticles calcined at 900 °C for 2 h; (b) partially enlarged XRD patterns of (a). |
x | a (Å) | c (Å) | c/a | Cell volume (Å3) | Crystallite size (nm) |
---|---|---|---|---|---|
0.0 | 5.8650 | 23.0990 | 3.9384 | 688.09 | 58.7 |
0.3 | 5.8760 | 23.1700 | 3.9432 | 692.80 | 58.3 |
0.6 | 5.8760 | 23.1700 | 3.9432 | 692.80 | 54.0 |
0.9 | 5.8920 | 23.1980 | 3.9372 | 697.42 | 53.1 |
1.2 | 5.8945 | 23.2150 | 3.9384 | 698.52 | 52.6 |
Fig. 2 Variation in lattice constants and cell volumes as a function of doping (x = Zr) in BaZrxFe(12−x)O19. |
Fig. 1(b) also shows that upon increasing the substitution amount x, the relative intensities of the peaks in the XRD patterns decreased and the peaks broadened, implying that the grains became smaller and the crystallinity decreased. The average crystallite size (Dhkl) of different BaZrxFe(12−x)O19 nanoparticles was calculated according to Scherrer's equation. The results are summarized in Table 1. The crystallite sizes decrease from 58.7 nm (x = 0.0) to 52.6 nm (x = 1.2) for BaZrxFe(12−x)O19 with increasing Zr4+ substitution content. This may be attributed to the fact that the radius of Zr4+ is slightly different from that of Fe3+, so the substitution will cause the lattice to distort and the internal stress caused by lattice distortion will impede the growth of grains but the crystal structure will not be influenced.21 The relatively small size of the grains may also be attributed to the restriction of grain growth by liquid phase formation, which agrees with some reports in the literature.22
Fig. 3 SEM images of BaZrxFe(12−x)O19 sintered at 900 °C for 2 h with KCl: (a) x = 0.0; (b) x = 0.3; (c) x = 0.6; (d) x = 0.9; (e) x = 1.2. |
Energy dispersive X-ray (EDX) analysis was carried out in order to confirm the chemical composition of BaZrxFe(12−x)O19 sintered at 900 °C for 2 h. Fig. 4 shows the typical EDX spectra and the inset table is the analysis data. It was observed that all samples contain Fe, Ba and O elements, and when the x value increases, the content of Zr increases, which is consistent with the designed composition.
Fig. 4 EDX images of BaZrxFe(12−x)O19 sintered at 900 °C for 2 h with KCl: (a) x = 0.0; (b) x = 0.3; (c) x = 0.6; (d) x = 0.9; (e) x = 1.2. |
Fig. 5 (a) Hysteresis loops for the BaZrxFe(12−x)O19 nanoparticles calcined at 900 °C for 2 h; (b) effect of x on values of Ms and Hc of BaZrxFe(12−x)O19 nanoparticles calcined at 900 °C for 2 h. |
Sample (x) | Ms (emu g−1) | Hc (Oe) | Mr (emu g−1) | Mr/Ms |
---|---|---|---|---|
x = 0.0 | 63.06 | 4772.43 | 31.24 | 0.50 |
x = 0.3 | 51.41 | 3431.29 | 25.80 | 0.50 |
x = 0.6 | 58.13 | 1225.88 | 25.73 | 0.44 |
x = 0.9 | 59.77 | 887.46 | 25.48 | 0.43 |
x = 1.2 | 49.71 | 797.34 | 20.00 | 0.40 |
As shown in Fig. 5(b) and Table 2, the obtained barium ferrite series has a high level of magnetic characteristics. With increasing x, the value of Ms first decreases to 51.41 emu g−1 at x = 0.3 and then increases, reaching 59.77 emu g−1 at x = 0.9; when x = 1.2, Ms reduces to the minimum value of 49.71 emu g−1. Although there are some changes, Ms tends to be reasonably constant (Ms = 49.71–63.06 emu g−1). The theoretical value of Ms for single phase BaM is 72 emu g−1, as reported in the literature.5 In this study, the maximum value of Ms is lower than the theoretical value by 12%, and this phenomenon may be influenced by the method of preparation.
It is known that magnetic properties are chiefly influenced by the occupied position of doping ions in different lattice sites of Fe3+ and their magnetic nature. The first decrease of Ms may be due to the fact that the dopant is substituted at the parallel 2b site at x = 0.3 and that the magnetic moment of the doped ion (Zr4+ = 0 μB) is smaller than that of Fe3+ (5 μB). When x increased from 0.3 to 0.9, the increase of Ms can be attributed to the enhancement of the total magnetic moment, which is due to Zr4+ ions locating at the anti-parallel 4f1 site. As x continues to increase, more Fe3+ (high spin) ions are converted to Fe2+ (low spin) by substitution of Fe3+ with Zr4+ ions, resulting in magnetic dilution occurring. Thus, the Fe3+–O–Fe3+ superexchange interaction is disrupted and weakened by Fe2+ ions and spin canting.28 Hence, spin canting and the magnetic dilution effect may be two dominant reasons why BaZr1.2Fe10.8O19 possesses a lower Ms value.
Meanwhile, Fig. 5(b) shows that there is a relatively wide coercivity range when the substitution amount x increased from 0.0 to 1.2. It can be seen that the Hc values of the BaZrxFe(12−x)O19 nanoparticles decrease gradually from 4772.43 Oe to 797.34 Oe as Zr substitution increases (as shown in Table 2). The theoretical value of Hc is 6700 Oe for BaM, as reported in literature.5 The value of the coercive force in our study is reduced by 29% compared to the theoretical value, which may be affected by synthetic methods. The fall in coercivity is due partially to the larger particle sizes. As found in the SEM study (Fig. 3), the particle size of barium ferrite increased as x increased, but this fact cannot alone interpret the decline of Hc in the Zr doped samples. The other reason may be due to the fact that a reduction of the magnetocrystalline anisotropy field results from the substitution of nonmagnetic Zr4+ ions. As is well known, the contributions of a single Fe3+ ion in each position to the anisotropy constant K1 can be sorted as −0.18, 0.18, 0.23, 0.51 and 1.4, respectively, for 12k, 4f1, 2a, 4f2 and 2b.29 We already know that Zr4+ ions locate on the 2b site at low doping levels, which leads to a large decrease of Hc. And as x increases, Zr4+ ions gradually prefer to occupy the 4f1 site, which results in a slight decline of Hc.
Fig. 6 Permittivity response of BaZrxFe(12−x)O19 ferrite samples: (a) real part and (b) imaginary part. |
The variation of the real (μ′) and imaginary (μ′′) parts of complex permeability for BaZrxFe(12−x)O19 (x = 0.0, 0.3, 0.6, 0.9, 1.2) over the frequency range of 2–18 GHz is shown in Fig. 7(a) and (b). The μ′ of complex permeability declines from 1.13 to 1.00 as the frequency increases for the undoped sample while the μ′′ spectrum has a peak value at around 13.16 GHz. For all doped samples, the values of the real part (μ′) of complex permeability are larger than that of the undoped sample and remain nearly constant. Furthermore, the value of the imaginary part (μ′′) for the x = 1.2 sample is larger than that of the undoped sample from 2 to 18 GHz and its maximum value is about 0.19 at 18 GHz, which implies that doping Zr4+ can enhance the magnetic loss.
(1) |
(2) |
For the purpose of finding the appropriate thickness, the reflection losses with different thicknesses were calculated based on the equations for all samples. The calculations were executed for d = 2, 3, 4, and 5 mm. Fig. 8 shows the reflection loss of the BaZr1.2Fe10.8O19 samples at various thicknesses.
As can be seen from the figure, the absorbing property is poor and the minimum of reflection loss is larger than −10 dB from 2 to 18 GHz when the thickness is less than 4 mm. Furthermore, when the matching thickness increases to 5 mm, the minimum of the reflection loss of the BaZr1.2Fe10.8O19 nanoparticles reduces to as low as −30.2 dB at 16.75 GHz; all other samples were found to have a similar nature.
Fig. 9 shows the change of the reflection loss with frequency for the BaZrxFe(12−x)O19 nanoparticles (x = 0.0, 0.3, 0.6, 0.9 and 1.2) at the thickness of 5 mm. The bandwidth refers to a range of frequency where the reflection loss is lower than −10 dB. 90% of the microwaves can be absorbed in this frequency bandwidth. An excellent microwave absorbing material should possess not only a low reflection loss but also a wide frequency bandwidth. There is no obvious absorption for the samples with x ≤ 0.3. But, when the amount of doping is greater than 0.3, the reflection loss and the bandwidth increase obviously and the resonance frequency slightly moves toward a lower frequency. When x = 0.9, the strongest reflection loss is −25.1 dB at 16.79 GHz and the bandwidth is 2.15 GHz. The reason for the improvement of reflection loss of BaZr0.9Fe11.1O19 might be that the value of ε′′ for x = 0.9 is largest among all samples (shown in Fig. 6(b)), which indicates that more incident electromagnetic wave will be attenuated via dielectric loss. As compared to the other samples, the ferrite with the composition of BaZr1.2Fe10.8O19 shows the strongest microwave absorption. The minimum value of the reflection loss of the BaZr1.2Fe10.8O19 nanoparticles is about −30.2 dB at 16.75 GHz and the bandwidth is about 2.46 GHz, which implies that the BaZr1.2Fe10.8O19 nanoparticles possess excellent microwave absorption properties. This might be due to the fact that the value of μ′′ for x = 1.2 is larger than that of the other four samples (shown in Fig. 7(b)), which indicates that more incident electromagnetic wave will be attenuated via magnetic loss. According to our investigation, the absorbing property of BaFe12O19 is weak and the minimum of reflection loss is larger than −5 dB. The doped barium ferrites show relatively excellent absorption properties with respect to the pure barium ferrite.
The enhancement of microwave absorption properties of the Zr ion substituted samples might be attributed to two reasons: first, the crystallite size contraction caused by the slight difference of radius between Zr4+ and Fe3+ (shown in Table 1) can cause the surface state and grain surface energy level to vary obviously.37 The increased interface polarization and multiple reflection will cause more energy to be absorbed when the electromagnetic wave diffuses in the materials.38 Second, the substitution of Zr4+ for Fe3+ would result in converting some Fe3+ to Fe2+ in the ferrite structure to maintain charge neutrality. The electrons hopping between ions with different valence induces electric dipole polarization39 and thence the dielectric loss can be enhanced after Zr doping.
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