Guiqin Cai,
Lalehvash Moghaddam,
Ian M. O'Hara and
Zhanying Zhang*
Centre for Tropical Crops and Biocommodities, Queensland University of Technology, GPO Box 2432, 2 George St, Brisbane, QLD 4001, Australia. E-mail: jan.zhang@qut.edu.au; Fax: +61 7 3138 4132; Tel: +61 7 3138 7792
First published on 18th January 2019
An integrated microbial oil production process consisting of acidified glycerol pretreatment of sugarcane bagasse, enzymatic hydrolysis, microbial oil production by Mortierella isabellina NRRL 1757 and oil recovery by hydrothermal liquefaction (HTL) of fungal biomass in fermentation broth was assessed in this study. Following pretreatment, the effect of residual pretreatment hydrolysate (containing glycerol) on enzymatic hydrolysis was firstly studied. The residual pretreatment hydrolysate (corresponding to 2.0–7.5% glycerol) improved glucan enzymatic digestibilities by 10–11% compared to the enzymatic hydrolysis in water (no buffer). Although residual pretreatment hydrolysate at 2.0–5.0% glycerol slightly inhibited the consumption of glucose in enzymatic hydrolysate by M. isabellina NRRL 1757, it did not affect microbial oil production due to the consumption of similar amounts of total carbon sources including glycerol. When the cultivation was scaled-up to a 1 L bioreactor, glucose was consumed more rapidly but glycerol assimilation was inhibited. Finally, HTL of fungal biomass in fermentation broth without any catalyst at 340 °C for 60 min efficiently recovered microbial oils from fungal biomass and achieved a bio-oil yield of 78.7% with fatty acids being the dominant oil components (∼89%). HTL also led to the hydrogenation of less saturated fatty acids (C18:2 and C18:3) to more saturated forms (C18:0 and C18:1).
Numerous pretreatment methods including dilute acid, alkali, ionic liquids, organosolv and others have been reported to improve sugars yield from lignocellulosic biomass.6,7 Among these pretreatments, acid-catalysed glycerol-based organosolv pretreatment is one of the most effective pretreatment methods.7,8 Compared to dilute acid pretreatment, it is more effective in improving glucan digestibility.8 In addition, glycerol is cheap, biodegradable and environmentally friendly compared to conventional ionic liquids such as 1-butyl-3-methylimidazolium chloride.8 Glycerol-based pretreatment can be operated at atmospheric pressure because of its high boiling point (∼290 °C),9 thus leading to reduced capital cost on pressure resistant reaction equipment compared to pretreatment with low boiling point solvents such as ethanol.
For pretreatment with any high boiling point/non-volatile solvents (glycerol, ionic liquids, etc.), solvent recovery and recycling is critical to reduce the overall pretreatment cost. Washing of pretreated biomass for solvent recovery is necessary to reduce the solvent loss while incomplete biomass wash is preferred to avoid over-dilution of the solvent and reduce water usage. However, residual solvents may have negative effects on enzymatic hydrolysis and subsequent fermentation. The inhibitory effects of solvents were observed with ionic liquids and pure glycerol.10,11 Fortunately, glycerol was not detrimental to cellulase enzymes and it (up to 10%) did not inhibit ethanol production by yeast.10
On the other hand, as a low cost carbon source glycerol has been studied for producing succinic acids, 1,3-propanediol, ethanol as well as microbial oils by various microorganisms.4,12,13 Regarding microbial oil production, various yeast and filamentous fungi, such as Rhodotorula, Rhodosporia, Yarrowia, Cryptococcus, Mucor and Mortierella, were able to grow on glycerol.12,14,15 Furthermore, glycerol was also mixed sugars-derived from lignocellulosic biomass for the production of microbial oils by yeast strains, leading to improved microbial oil production due to improved C/N ratios.16–19 The studies with yeast strains such as Yarrowia and Rhodosporidium observed different metabolic mechanisms on consumption of glycerol–sugars mixtures. For example, Rhodosporidium toruloides exhibited diauxic growth and glycerol consumption was inhibited by glucose20 while Yarrowia lipolytica simultaneously assimilated glucose and glycerol with higher assimilation rate for glycerol than glucose.21,22
M. isabellina strains are a type of attractive filamentous fungi for microbial oil production. They could accumulate high oil contents (60–80% oils of its dry cell mass), utilise a variety of carbon sources including single carbon sources (glucose, xylose, glycerol, fructose and acetate) as well as mixed carbon sources derived from lignocellulosic biomass, and tolerate relatively high levels of biomass degradation products such as furfural, HMF and phenolic compounds generated from pretreatment processes.14,23–31 Although M. isabellina strains have been extensively studied for microbial oil production in recent years, its ability to co-utilise glycerol–glucose mixture or glycerol–sugars derived from biomass for microbial oil production has not been studied.
Following microbial oil production, oils need to be recovered from oleaginous cell mass. In order to improve oil recovery from wet cell biomass, a number of methods have been used to pretreat oleaginous biomass prior to oil extraction, including enzymatic hydrolysis, chemical hydrolysis, bead milling, electroporation, high pressure homogenization and osmotic shock, microwave-induced heating, hydrothermal liquefaction (HTL) and employment of hydroxyl radicals generated from semiconductors (TiO2) under UV-light irradiation.32 Among these methods, HTL is a relatively simple, scalable and water-compatible thermal process conducted at a temperature range of 300–400 °C, which was also used for conversion of non-oleaginous biomass feedstocks such as lignocellulosic biomass and proteins/amino acids to “bio-oils” – a mixture consisting of phenols, esters, alcohols, aldehydes, ketones, etc.33 HTL has been extensively studied for the production and extraction of bio-oils including fatty acids from algae, which was well summarized by a recent publication.34 There are also a few HTL studies on yeast biomass,34–39 but the studies on HTL of filamentous fungal biomass for oil recovery is very limited.40
In this study, instead of using glycerol as a “drop-in” carbon source to improve microbial oil production from biomass pretreated by the glycerol-free methods, glycerol-based pretreatment was used to improve cellulose enzymatic digestibility, followed by microbial oil production on mixed substrates containing glucose and residual glycerol and HTL of fungal biomass for oil recovery. First, the effect of residual pretreatment hydrolysate (containing glycerol and biomass degradation products) from incomplete washed biomass on enzymatic hydrolysis by cellulases was investigated. Second, the ability of M. isabellina NRRL 1757 (ATCC 42613), one of the most studied M. isabellina strain for microbial oil production,24–27,29 on co-utilisation of biomass sugars and glycerol was assessed. Finally, a simple catalyst-free HTL process for direct pretreatment of fungal biomass in fermentation broth was evaluated for extraction and recovery of microbial oils. Integration of glycerol-based pretreatment, co-utilisation of pretreated biomass and residual glycerol and direct HTL of fungal biomass in fermentation broth may improve the overall process economics. The information achieved from this study is very useful for further development and optimization of this integrative microbial oil production process based on glycerol pretreatment of biomass.
M. isabellina NRRL 1757 (Syn. Umbelopsis isabellina ATCC 42613) was obtained from the American Type Culture Collection (ATCC, Manassas, VA). M. isabellina NRRL 1757 was first cultured on potato dextrose agar to produce spores at 28 °C. After 5 days cultivation, the spores were washed from the agar using 0.9% NaCl–Tween solution as a spore suspension and maintained at 4 °C. Chemicals of analytical grade or above were purchased from Sigma-Aldrich (Australia).
Once the reactor was cooled down to room temperature, the control valve was slowly opened to release the pressure. The reaction mixture was poured out and was adjusted to pH 2 with 5 M HCl solution to precipitate acid-insoluble components, followed by vacuum filtration using Whatman no. 1 filter paper. Diethyl ether (DEE) was used to wash the reactor and to extract bio-oils from the liquid and solid residues. The DEE extracts from the reactor, water and solid residue were mixed. The bio-oil weight was recorded after rotary evaporation of DEE solvent at 60 °C under vacuum and was used to calculate the yield based on initial dry weight of the fungal biomass.
For the microbial oil profile analysis, microbial oils were firstly converted to fatty acid methyl esters (FAMEs) by transesterification. Briefly, 100 mg of fungi biomass were reacted with methanol/hydrochloric acid/chloroform (10:1:1) in a glass tube at 90 °C for 60 min. After the glass tube was cooled down, 0.5 mL of 0.9% NaCl and hexane were added to the glass tube, respectively and mixed well. The hexane layer containing FAMEs was separated and transferred to a GC sample vial after centrifugation at 3900 rpm for 10 min using a bench-top centrifuge. Samples were analyzed using a Hewlett-Packard GC-MS system (HP6890 series GC with an HP5973 MS detector) with a HP-5MS capillary column (Agilent 30 m × 0.25 mm × 0.25 μm). They were injected with a split ratio of 90:1 into the injection port set at 260 °C. The temperature program commenced at 90 °C, raised at 4 °C min−1 until 200 °C, then raised at 1 °C min−1 until 260 °C and hold for 5 min. The bio-oil samples from HTL trials were analyzed using the same GC-MS system. DEE fraction samples were injected with a split ratio of 50:1 into the injection port set at 290 °C. The column temperature was initially maintained at 90 °C for 10 min before increasing to 290 °C at a heating rate of 5 °C min−1. The carrier gas for GC-MS analysis was helium at a flow rate of 1 mL min−1.
Sugars, organic acids and sugar degradation products in pretreatment hydrolysate, enzymatic hydrolysate and fermentation broth were quantified by HPLC methods as described previously.10 Total phenolics in the enzymatic hydrolysate medium was determined using the Folin–Ciocalteau micro method adapted by Andrew Waterhouse.31,42 The total phenolic contents were calculated on the basis of the calibration curve of gallic acid and expressed as gallic acid equivalents (GAE), in milligrams per milliliter of the sample.
Fig. 1 Effect of glycerol-rich pretreatment hydrolysate (0%, 2%, 5% and 7.5% glycerol) on enzymatic hydrolysis. (A) In citric buffer; (B) with pretreatment hydrolysate. |
When glycerol-rich pretreatment hydrolysate was added to the enzymatic hydrolysis solution without citrate buffer, the 72 h glucan digestibilities at the same glycerol concentrations (2.0–7.5%) were 3–5% lower than those with pure glycerol with citrate buffer (Fig. 1A and B), which was possible as the addition of citrate buffer can help to maintain optimal pH range for enzyme hydrolysis and to achieve the best glucan digestibility. Although a high glycerol concentration of 7.5% seemed to inhibit enzymatic hydrolysis in the first 24 h, the glucan digestibilities at 72 h with all glycerol concentrations were similar (Fig. 1B). When citrate buffer was not present, adding pretreatment hydrolysate (up to 7.5% glycerol) led to 10–11% higher glucan digestibility after 72 h hydrolysis compared to control without pretreatment hydrolysate (Fig. 1B). It was also noted that with the addition of pretreatment hydrolysate, the pH of the reaction solution only changed from 4.8 to 4.3 after 72 h hydrolysis, while the pH dropped to 3.9 in control without addition of pretreatment hydrolysate or citrate buffer. The lowest glucan digestibility observed in control in fact indicated that pretreatment hydrolysate may have some buffering effect due to the presence of organic acid salts such as acetate43 and the buffering effect may partially offset the inhibition effect from glycerol, resulting in higher glucan digestibilities in the presence of pretreatment hydrolysate (Fig. 1B).
Monosaccharide | Medium composition (day 0 after inoculation) | |||
---|---|---|---|---|
0% | 2% | 5% | 7.5% | |
Glucose | 25.9 | 27.0 | 26.3 | 26.7 |
Xylose | 1.4 | 1.5 | 2.0 | 2.4 |
Glycerol | 0.0 | 18.6 | 44.5 | 68.5 |
Acetic acid | 0.1 | 0.5 | 1.1 | 1.8 |
Furfural | 0.0 | 0.1 | 0.3 | 0.5 |
HMF | 0.0 | 0.01 | 0.03 | 0.05 |
Total phenolics | 0.0 | 0.3 | 0.8 | 1.1 |
C/N | 56:1 | 98:1 | 141:1 | 178:1 |
After 6 days cultivation, the amounts of consumed carbon sources, biomass concentrations, microbial oil production under different amounts of pretreatment hydrolysate (corresponding to different concentrations of glycerol) are shown in Table 2. Small portions of glycerol (3.4–4.2 g L−1) were consumed with initial glycerol concentrations of 2–7.5%. Increasing glycerol concentration (and compounds derived from biomass as shown in Table 1) inhibited glucose (and xylose) consumption though the overall fungal biomass was not affected up to 5% glycerol. However, biomass concentration reduced when glycerol concentration further increased to 7.5%. The reduced fungal biomass concentration was possibly due to the inhibition on the growth of the strain by glycerol and/or biomass degradation compounds. Several studies have showed the inhibitions of biomass degradation products at elevated levels on the growth of oleaginous microorganisms including yeast and filamentous fungi.26,44,45 Especially, a previous study with the same Mortierella strain showed that although the strain could tolerate up to relatively high levels of degradation compounds (up to 2 g L−1 furfural, 0.4 g L−1 HMF and some trace phenolic compounds) derived from biomass, the growth rate was reduced by 28%.26 Although the furan (and possibly soluble phenolics) concentrations in this study were much lower than those in that previous study, there may be a synergetic inhibition on fungal growth from glycerol and biomass degradation compounds.
Samples | Consumed carbon source (g L−1) | Fungal biomass (g L−1) | Microbial oils | |||||
---|---|---|---|---|---|---|---|---|
Glucose | Xylose | Glycerol | Acetate | Content (%) | Concentration (g L−1) | Yield (g g−1 consumed carbon sources) | ||
a Experiments were conducted at 28 °C and 180 rpm for 6 days. Data points are the average of two replicates with standard deviations. | ||||||||
EH | 19.2 ± 0.7 | 0.8 ± 0.0 | — | 0.1 ± 0.0 | 7.7 ± 0.2 | 49.6 ± 0.3 | 3.8 ± 0.1 | 0.19 ± 0.00 |
EH + 2% PH | 16.7 ± 0.4 | 0.5 ± 0.1 | 4.2 ± 0.3 | 0.5 ± 0.0 | 7.2 ± 0.4 | 52.3 ± 0.1 | 3.8 ± 0.2 | 0.14 ± 0.01 |
EH + 5% PH | 14.8 ± 0.2 | 0.3 ± 0.0 | 3.4 ± 0.0 | 1.1 ± 0.0 | 7.8 ± 0.1 | 50.3 ± 0.5 | 3.9 ± 0.1 | 0.16 ± 0.01 |
EH + 7.5% PH | 12.6 ± 0.2 | 0.4 ± 0.0 | 4.2 ± 1.6 | 1.8 ± 0.0 | 6.7 ± 0.1 | 47.0 ± 0.6 | 3.1 ± 0.0 | 0.12 ± 0.01 |
It was also observed that increasing glycerol concentration from 0% to 2.0% led to a slight increase in oil content from 49.6% to 52.3% (Table 2). The increase in oil content was possibly due to the increase in C/N ratio from 56:1 to 98:1 (Table 1) as it is well known that higher C/N ratio promotes the accumulation of microbial oils.31,46 However, further increasing glycerol content to 7.5% resulted in oil content decrease to 47.0% though the C/N ratio further increased from 98:1 to 118:1. The drop in oil content was possibly caused by the increased levels of biomass degradation products from pretreatment hydrolysate (Table 1). Previous studies showed that high furan concentrations (especially furfural) and phenolic compounds could reduce the oil content in yeast47 and M. isabellina biomass (though the decrease was not statistically significant).26 In this study, with 7.5% glycerol, the concentrations of furfural, HMF and total phenolics reached to 0.5 g L−1, 0.1 g L−1 and 1.1 g L−1 respectively, which may have caused synergetic inhibition from biomass degradation products (and possibly glycerol) on the synthesis of microbial oils.
A recent study showed that carbon source was channeled to both cellular microbial oils and polysaccharide synthesis in the early oleaginous phase in the growth of Mortierella isabellina, followed by conversion of both glucose and polysaccharides to microbial oils during transition from the early to the late oleaginous phase.48 Although the mechanisms of the effect of inhibitors on carbon flux distribution has not been well understood, the reduced oil content possibly is accompanied with the increase in cellular polysaccharides.
Microbial oil concentration was determined by fungal biomass concentration and microbial oil content. As shown in Table 2, microbial oil concentration was not affected by glycerol concentration up to 5% and only reduced at a glycerol concentration of 7.5% due to the inhibition of fungal growth and reduction in oil content as discussed above. Regarding the oil yield on consumed carbon sources, there was no clear trend on the change. Nevertheless, it is generally accepted that the theoretical oil yield on glycerol is higher than that on glucose (∼0.34 vs. ∼0.32 g g−1).49 With the use of mixed glucose–glycerol carbon sources, intermediate oil yields were achieved by a yeast strain in a previous study.20
Table 3 shows fatty acid profiles with different concentrations of glycerol from pretreatment hydrolysate. The oils were dominated by oleic acid (57–60%, C18:1), palmitic acid (17–19%, C16:0) and linoleic acid (11–12%, C18:2) (Table 3). The overall composition was in line with previous reports with M. isabellina strains.14,24,26,28–30,47 It appeared that the contents of C18:1 decreased slightly while C18:0 increased slightly with increasing glycerol concentration to 7.5%. In previous studies, it was found that the carbon source types and biomass degradation products affected fatty acid profiles of yeast and filamentous fungi including M isabellina.47 For example, the use of molasses as a carbon source by M. isabellina ATHUM 2935 led to a higher percentage of C18:2 than those achieved with fructose and glucose while the percentage of C16:0 had a reverse trend.28 A higher percentage of C18:0 was observed with glucose than that with xylose with M. isabellina ATHUM 2935.30 With M. isabellina NRRL 1757, a lower percentage of C18:0 but a higher percentage of C18:1 were observed with glucose than xylose.24 Furthermore, a lower percentage of C18:1 but higher percentages of C16:0, C18:0 and C18:2 were reported with the ATHUM 2935 strain.14 In addition, Ruan et al.26 reported decreased percentages of C18:1, C18:3 and C16:1 but increased percentages of C18:0 and C16:0 with the M. isabellina NRRL 1757 strain in the presence of biomass degradation products such as furans and soluble phenolics, indicating that the inhibitors may cause the desaturation of the fatty acid desaturation. Zeng et al.24 reported increased percentages of C18:1 but decreased C16:1 in the presence of vanillin and furfural with M. isabellina NRRL 1757. Different observations on fatty acid profiles in this study possibly were the results generated from synergetic effects from carbon sources and biomass degradation products. It is worth noting that the M. isabellina strain also produced γ-linolenic acid (C18:3), a medically important high value fatty acid. The γ-linolenic acid percentages in this study at different glycerol concentrations were in line with the reported range of 1–7% with M. isabellina strains.14,24,26,28–30
Samples | Relative fatty acid content (%) | ||||||
---|---|---|---|---|---|---|---|
C16:0 | C16:1 | C18:0 | C18:1 | C18:2 | C18:3 | C20:0 | |
EH | 18.4 ± 0.0 | 2.3 ± 0.0 | 3.6 ± 0.0 | 60.0 ± 0.4 | 11.3 ± 0.1 | 3.0 ± 0.1 | 1.2 ± 0.0 |
EH + 2% PH | 17.0 ± 0.2 | 1.8 ± 0.0 | 4.7 ± 0.2 | 59.7 ± 0.2 | 12.5 ± 0.1 | 2.9 ± 0.0 | 1.4 ± 0.0 |
EH + 5% PH | 17.6 ± 0.2 | 1.7 ± 0.0 | 4.8 ± 0.1 | 59.2 ± 0.9 | 11.4 ± 0.0 | 3.2 ± 0.0 | 1.6 ± 0.1 |
EH + 7.5% PH | 19.0 ± 0.4 | 1.7 ± 0.0 | 5.5 ± 0.0 | 57.4 ± 0.9 | 11.1 ± 0.2 | 3.2 ± 0.1 | 1.6 ± 0.0 |
Composition | Medium containing pretreatment hydrolysate (PH) (day 0) | Medium containing pure glycerol (PG) (day 0) |
---|---|---|
Glucose | 27.6 | 26.8 |
Xylose | 1.3 | 1.6 |
Glycerol | 21.2 | 19.7 |
(NH4)2SO4 | 0.9 | 0.9 |
KH2PO4 | 0.9 | 0.9 |
Fig. 2A shows the kinetics of consumption of major carbon sources – glucose and glycerol. Xylose consumption was not present because of its low concentrations (less than 2 g L−1). It was noticed that glucose consumption was much faster than glycerol consumption, indicating catabolic repression of glycerol by the present of glucose. Interestingly, glucose was consumed more rapidly in the presence of pretreatment hydrolysate than that in pure glycerol and the same was observed for glycerol consumption. This indicates that biomass degradation products did not inhibit glucose consumption. In addition, glycerol consumption with pretreatment hydrolysate was also slightly faster than that with pure glycerol. The higher consumption rate of carbon sources in the presence of pretreatment hydrolysate was possibly because of more diversified micronutrients presented in pretreatment hydrolysate. Fig. 2B–D shows the biomass concentration, microbial oil content and microbial oil concentration from day 8 to 14. More biomass and higher microbial oil content were achieved with the pretreatment hydrolysate-containing medium than that with pure glycerol containing medium. As a result, higher microbial oil concentrations were achieved in the presence of pretreatment hydrolysate. After 14 days cultivation, only 8.6 and 6.0 g L−1 glycerol were used in the media supplemented with pretreatment hydrolysate and pure glycerol, respectively, corresponding 40% and 30% of the initial glycerol concentrations, respectively. In order to improve glycerol consumption, addition of extra ammonium sulphate up to 2 g L−1 was studied but the improvement in glycerol consumption was limited despite extended fermentation time (data not shown).
Co-utilisation of sugars–glycerol mixture by M. isabellina was not reported so far though as a sole carbon source, it was studied for microbial oil production by M. isabellina strains.14,30,46 There are several recent studies on co-utilisation of sugars–glycerol mixtures for production of microbial oils and other compounds by yeast strains,20,21,50,51 which may help to understand the glycerol metabolic mechanisms in the presence of glucose. With Yarrowia lipolytica IBT 446, it was reported that glycerol was utilised faster than glucose though both carbon sources were consumed simultaneously.21 With Rhodosporidium toruloides DSMZ 4444, diauxic growth on glycerol and glucose was reported and consumption of glycerol started after depletion of glucose.20,50 Glycerol kinase is an important enzyme in glycerol assimilation and catabolizes glycerol to glycerol-3-phosphate, a precursor for fatty acid biosynthesis.21,50 With Saccharomyces cerevisiae, the presence of glucose completely repressed the transcription of the genes encoding glycerol kinase.51 With Rhodosporidium toruloides DSMZ 4444, however, the presence of glucose did not cause the down-regulation of glycerol kinase despite the inhibition of glycerol assimilation.20,50 The glycerol metabolic mechanism still has not been well understood with the Rhodosporidium toruloides yeast. With M. alpina, it was reported that the presence of glucose repressed the expression of glycerol kinase glucose after nitrogen exhaustion but it was still unclear how the strain metabolizes a dual carbon source of glucose–glycerol.52 The kinetics of carbon source consumption (glucose preferred but simultaneous consumption of both) by M. isabellina indicate a different mechanism of co-utilisation of glycerol–glucose from previous mechanisms (glycerol preferred but simultaneous consumption of both and glucose preferred with diauxic growth pattern) with yeast strains.
Considering the challenges (the high glycerol concentration and the formation of xylosides)8 in recovery of xylose as carbon source and slow consumption of glycerol based on the one-step glycerol pretreatment process, a two-step microbial oil production process based on a two-step pretreatment (1st dilute acid – 2nd acidified glycerol pretreatment) strategy is being investigated to improve the xylose recovery and utilization efficiency of both xylose and glycerol in another study.
Fig. 3 Kinetics of carbon source consumption in a 1 L bioreactor. (A) Initial carbon sources: 56.0 g L−1 glucose + 37.2 g L−1 glycerol; (B) 30.2 g L−1 glucose and 20.4 g L−1 glycerol. |
HTL has been extensively studied as a pretreatment method to assist microbial oil extraction from algae and for direct conversion of non-fatty acid components (protein, lignin, carbohydrates, etc.) of biomass to bio-oils, which have been well summarized in recent publications.32–34 There are also a few studies on HTL of microbial biomass for the production of bio-oils with the focus on yeast biomass.34–40 Although HTL does not require catalysts, alkaline catalysts such as Na2CO3, K2CO3 and KOH are widely used to improve the oil yields because they promote the formation of aromatic oils.34 In general, the oil yields obtained from HTL of algae and microbial cell biomass are less than 50% because of the low fatty acid contents (generally less than 30% in cell mass) and the inefficient conversion of non-fatty acid components (mainly carbohydrates and proteins) to oils.34,40 For example, HTL of microalgae Dunaliella tertiolecta biomass containing 39–61% proteins and 2.9–5.4% microbial oils (the content variations caused by the measurement method) at 360 °C for 50 min only achieved a maximum bio-oil yield of 25.8% in the presence of 5% Na2CO3.54 In another study, HTL of Saccharomyces yeast containing 75% proteins and 17% carbohydrates at 350 °C for 60 min only produced ∼32% bio-oils in the absence of catalyst.36 Recently, HTL of Rhizopus cell mass containing 34.2% proteins, 34.8% carbohydrates and 22.4% microbial oils at 300 °C for 19 min led to a bio-oil yield of 60% without catalyst.40 So far, the reported highest bio-oil yield from HTL of algae and microbial cell mass is possibly from the HTL of defatted Cryptococcus yeast biomass consisting of 44.9% proteins, 26.0% carbohydrates and 24.0% microbial oils, which led to a bio-oil yield of 68.9% at 350 °C with 1 M K2CO3 and 67.0% at 300 °C with 1 M KOH, respectively.34
The profiles of major fatty acids of microbial oils and bio-oils obtained from HTL of fungal biomass were compared and shown in Table 5. The Mortierella strain used in this study contained 64% microbial oils (fatty acids), only 9.0% crude proteins (data not shown) and others (not determined). HTL of unwashed fungi (containing a negligible amount of broth) in water led to an oil yield of 60.6% (Fig. 4) with fatty acids (C16:0, C18:1 and C18:0) are the predominant components (Table 5). This indicates that the non-fatty acid components in the cell biomass were barely converted to bio-oils. Based on the percentage (93.4%) of major fatty acids in the bio-oils, it was estimated the microbial oil (fatty acids) recovery was 91% compared to the majority of microbial oil components (C16:0, C18:0, C18:1, C18:2 and C18:3) in the fungal biomass. For the HTL in fermentation broth, the three fatty acids (C16:0, C18:1 and C18:0) accounted for 88.8% of the total bio-oils and the total microbial oil recovery was 113% based on the oil yield of 78.7% in comparison of initial amount of microbial oils in the fungal biomass (based on FAMEs analysis). The higher-than-100% microbial oil recovery was possibly due to the contribution of microbial oils from fermentation broth as shown in Table 5 (C16:0), under-estimation of microbial oils using FAMEs analysis. In addition, the fermentation broth contained glycerol (∼4%) and metabolites, which may also lead to more efficient cell mass deconstruction and microbial oil recovery. Although other non-microbial oil components in fungal cell mass were barely converted to bio-oils, the oils dominated by fatty acids may be more suitable for the production of high quality and stable biofuels than the bio-oils with diversified oil profiles and impurities such as nitrogen (mainly derived from proteins).
Component | Without HTL (based on FAMEs) | HTL (unwashed + water) | HTL (unwashed + broth) | HTL (broth) |
---|---|---|---|---|
Phenol | 1.2 | 14.3 | ||
2,3-Dimethyl-2-cyclopenten-1-one | 1.3 | 19.9 | ||
Phenol, 3-methyl- | 14.9 | |||
Phenol, 2-methoxy- | 12.9 | |||
Phenol, 4-ethyl- | 7.5 | |||
4-Isopropylthiophenol | 7.2 | |||
Silicic acid | 18.7 | |||
n-Hexadecanoic acid (palmitic acid, C16:0) | 20.3 | 17.6 | 17.0 | 3.4 |
Octadecanoic acid (stearic acid, C18:0) | 8.5 | 12.8 | 14.0 | |
9-Octadecenoic acid (oleic acid, C18:1) | 49.1 | 63.0 | 57.8 | |
9,12-Octadecadienoic acid (linoleic acid, C18:2) | 14.5 | |||
6,9,12-Octadecatrienoic acid | 4.7 | |||
(γ-Linolenic acid, C18:3) | ||||
Total | 97.1 | 93.4 | 91.3 | 98.7 |
Compared to the fatty acid profiles of fungal biomass from shake flasks (Table 3), the percentage of C18:1 significantly reduced from ∼57–59% (day 6 in shake flasks) to 49% (day 12 in the reactor) while the percentages of C18:2 and C18:3 fatty acids increased. The fatty acid profile change was possibly related to the changed cultivation conditions (longer cultivation time, reactor cultivation, changed oxygen supply, etc.) but needs to be confirmed in future. The concentration of C18:3, namely, γ-linolenic acid was 588 mg L−1 out of 12.5 g L−1 total oils, comparable to 596 mg L−1 out of 17.8 g L−1 oils in shake flasks and higher than 508 mg L−1 of 12.7 g L−1 oils achieved in a bioreactor using pure glucose by M. isabellina ATHUM 2935.28,30
In addition, it was also noted that after HTL of fungal biomass, less saturated fatty acids became more saturated ones. As shown in Table 5, enrichment of C18:0 (stearic acid) and C18:1 (oleic acid) was accompanied with the disappearance of C18:1 (linoleic acid) and C18:2 (γ-linolenic acid). The loss of unsaturated fatty acids containing two and three double bonds after HTL was possibly due to the hydrogenation of these fatty acids during HTL.55 Under the HTL condition, water, glycerol and organic acids remaining in the fermentation broth could act as hydrogen donors38 and hydrogenation may have occurred in situ with saturation of the most unsaturated fatty acids to less unsaturated fatty acids.55
The bio-oils from HTL of fermentation broth were dominated with phenols, which presumably derived from bagasse lignin. The phenols accounted for 57% of the total oils, followed by a 2,3-dimethyl-2-cyclopenten-1-one (19.9%) – a component possibly derived from the bagasse carbohydrates, and then silicic acid (18.7%). Only phenol and 2,3-dimethyl-2-cyclopenten-1-one was detected in the bio-oils from HTL of fungal biomass in fermentation broth, possibly indicating the transformation to others and/or absorbance of these components on the solid residue after HTL. Absence of silicic acid in oils will be good for the quality of fuels (biodiesel or jet fuels) as silicic acid can be a source of ash, which could be emitted form engine as harmful particulate matter.
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