Touraj Karimpoura,
Elham Safaei*b and
Babak Karimia
aDepartment of Chemistry, Institute for Advanced Studies in Basic Sciences (IASBS), P. O. Box 45137-66731, Gava Zang, Zanjan, Iran
bDepartment of Chemistry, College of Sciences, Shiraz University Shiraz, 71454, Iran. E-mail: e.safaei@shirazu.ac.ir
First published on 7th May 2019
With regards to the importance of direct and selective activation of C–H bonds in oxidation processes, we develop a supported manganese amine bis(phenol) ligand complex as a novel catalyst with the aim of obtaining valuable products such as carboxylic acids and ketones that have an important role in life, industry and academic laboratories. We further analyzed and characterized the catalyst using the HRTEM, SEM, FTIR, TGA, VSM, XPS, XRD, AAS, and elemental analysis (CHN) techniques. Also, the catalytic evaluation of our system for direct oxidation of benzylic C–H bonds under solvent-free condition demonstrated that the heterogeneous form of our catalyst has high efficiency in comparison with homogeneous ones due to more stability of the supported complex. Furthermore, the structural and morphological stability of our efficient recyclable catalytic system has been investigated and all of the data proved that the complex was firmly anchored to the magnetite nanoparticles.
In the past decade, immobilization of metal complexes on various supports has been introduced and investigated to overcome the problems pertaining to unsupported complexes. So this catalytic system has the privileges of both homogeneous and heterogeneous catalysts. From a sustainable point of view, the core–shell magnetic nanoparticles (MNPs) are quite favourable supports.14 These magnetized catalysts can be easily isolated by applying an appropriate magnetic field. This unique characteristic of MNPs eliminates the necessity of procedures such as centrifugation or filtration for the recycling of the catalysts. Despite of several interesting reports15 for activation of the inert C–H bonds, there are limited publications that address the issue of heterogeneous C–H oxidation catalysis using Earth-abundant iron16 and manganese catalysts.17
Due to the special importance of C–H bond oxidation in the pharmaceutical and chemical industries, and ideal properties of both manganese complexes and magnetic nanoparticles, our main aim is designing a novel, sustainable and selective heterogeneous system for benzylic C–H bond oxidation. Regarding the fact that amine bis(phenol) ligands consist of N and O atoms, and different substituents on the phenol groups, they are able to tune the Lewis acidity of the metal centres which plays a crucial role in the catalytic activity of metal complexes. Consequently, an amine bis(phenol) ligand was applied to design our catalyst. The immobilized amine bis(phenolate) ligand on the magnetite nanoparticles (Fe3O4@SiO2-APTES-H2LGDC) was prepared according to the previous report in our group.18 Manganese as an inexpensive, Earth-abundant and non-toxic metal was applied for metalation of these nanoparticles. It is interesting to note that we found the high cooperation between silica-coated Fe3O4 nanoparticles and manganese complex for the synthesis of a sustainable catalyst. In our designed system the stabilized manganese complex exhibits excellent efficiency in selective benzylic C–H bond oxidation for a wide range of substrates as well as toluene. Furthermore, five successful recoveries of the catalyst confirmed the stability of the manganese complex attached to the magnetic nanoparticles.
Both chemical nature and structure of our catalyst have been investigated via the common methods. The powder X-ray diffraction (XRD) analysis was performed in order to obtain information about the phase purity and crystalline structure of Fe3O4@SiO2, Fe3O4@SiO2-APTES, Fe3O4@SiO2-APTES-H2LGDC and Fe3O4@SiO2-APTES-MnLGDC (Fig. 1A). Our results are in line with previous reports of Fe3O4@SiO2 nanoparticles XRD pattern.19 XRD pattern for all nanoparticles show the cubic inverse spinel of Fe3O4 nanoparticles and a broad diffraction peak in the 2θ = 20–30°, demonstrating the presence of silica shell. Diffraction peaks of [111], [220], [311], [400], [422], [511], and [440] planes found in 18, 30, 35, 43, 54, 57 and 63 degree, respectively.
Fig. 1 (A) The XRD pattern, (B) the FTIR spectra of Fe3O4@SiO2 (a), Fe3O4@SiO2-APTES (b), Fe3O4@SiO2-APTES-H2LGDC (c) and Fe3O4@SiO2-APTES-MnLGDC (d). |
FT-IR analysis was used to investigate the successful functionalization and modification of particles. As can be seen in Fig. 1B, broad peak at 3423 cm−1 is related to the O–H and N–H vibrations and the presence of stretching vibration of Fe–O in all samples was found (at around 544 cm−1). Moreover, symmetric stretching (at about 400 and 800 cm−1, respectively), asymmetric stretching of Si–O–Si (at about 1200 cm−1) and stretching vibrations of Si–OH (at around 900 cm−1) are evidence to support the existence of silica shell in all magnetic nanoparticles.20 Bending peak of –CH2 at 1400 cm−1 and stretching vibrations peaks related to –CH2 and N–H groups at about 2840–3000 cm−1 and 3400 cm−1, respectively, confirmed stabilization of amino propyl groups on the particles.
The HRTEM and FESEM analyses played a crucial role in the investigation of size, structure, and morphology of nanomagnetic particles. Our results show that nanoparticles are smaller than 45 nm and core size is about 15 nm that surrounded via 15 nm uniform grey silica shell. HRTEM images of obtained catalyst (Fig. 2A and B) confirmed the stability of the core–shell system in Fe3O4@SiO2 nanoparticles after modification. Moreover, FESEM analysis indicated our mentioned catalyst has a spherical uniform morphology and smooth surface (Fig. 2C and D).
We also explored the magnetization of magnetic nanoparticles by vibrating sample magnetometer (VSM) at room temperature (Fig. 3A). The superparamagnetic behavior for our catalyst was confirmed with the field-dependent magnetization curves without any coercivity field (Hc) and remanent magnetism (Mr). The resulted data in Fig. 3A shows the high saturation magnetization (Ms) of about 22 emu g−1 for the catalyst that enables it to be easily separated via an external magnet from the reaction mixture.21 According to TGA curve of catalyst initial weight at 0–200 °C can be related to trapped solvent on the surface of the catalyst (Fig. S3B†). As can be seen in Fig. 3B, main weight loss for the catalyst (Fe3O4@SiO2-APTES-MnLGDC) is observed at high temperature of about 300–600 °C which proved thermal stability of the final catalyst. Thermal behaviour of Fe3O4@SiO2-APTES-H2LGDC and Fe3O4@SiO2-APTES-MnLGDC samples under N2 atmosphere showed same decomposition pattern indicating that under metalation with Mn the total structure was preserved. A noticeable point in this matter is that after metalation with Mn the temperature range of main weight loss has been shifted to the lower temperatures (compare diagrams c and d in Fig. 3B). This issue can be attributed to the catalytic role of Mn on the decomposition process of organic moieties in the circumstance of TG experiment. Furthermore, the loading of aminopropyl in Fe3O4@SiO2-APTES and ligand in Fe3O4@SiO2-APTES-H2LGDC achieved about 1.43 and 0.5 mmol g−1, respectively. Further tests such as CHN analysis corroborated these results (1.35 mmol g−1 of APTES in Fe3O4@SiO2-APTES and 0.56 mmol g−1 of H3LGDC in Fe3O4@SiO2-APTES-H2LGDC). In an attempt to do the estimation of manganese loading, we used the AAS technique (was found to be 0.49 mmol g−1).
Chemical state and composition of Mn, Si, C, Cl and O of the mentioned synthesis catalyst were investigated via X-ray Photoelectron Spectroscopy (XPS), as well as Fe in the core (Fe3O4) (Fig. 4). Achieved data suggest Mn has +3 oxidation state and at 641, and 653 eV we can see lines regarding Mn 2p3/2 and Mn 2p1/2, respectively. The presence of iron(III) and (II) in the catalyst was confirmed according to the peaks at 55 (Fe 3p), 710 (Fe 2p3/2), and 724 eV (Fe 2p1/2) in Fig. 4D. In addition, appeared peak at 200 eV (Cl 2p) truly proves successful attachment of mentioned ligand (H3LGDC) on the magnetic nanoparticles (Fig. 4B). As we can see in Fig. 4, peaks related to C 1s, O 1s, Si 2s, Si 2p, and N 1s prove the presence of these elements in our catalyst.22
Entry | TBHP (eq.) | Solvent (mL) | Time (h) | Conv.o (%) | Selectivityp (%) | TONq | ||
---|---|---|---|---|---|---|---|---|
A | B | C | ||||||
a TBHP (2 eq., 70%), O2 balloon.b T = RT.c T = 70 °C.d Cat. (20, 1 mol%).e H2O2 (3 eq., 30%).f Fe3O4, 40 mg.g Fe3O4@SiO2, 40 mg.h Fe3O4@SiO2-APTES, 40 mg.i Fe3O4@SiO2-APTES-H2LGDC, 40 mg.j MnLGDC (10 mg, 2 mol%).k MnCl2·4H2O (4 mg, 2 mol%).l In the absence of catalyst.m O2 balloon, in the absence of TBHP.n Solvent free.o Conversions were determined by GC (anisole as internal standard (1 mmol, 1/1, substrate/anisole)).p Selectivity to product = [product%/(products%)] × 100.q TON = (substrate/catalyst) × conversion. | ||||||||
1 | 16 | 87 | 13 | 16 | ||||
2 | 3 | THF, 3 | 5 | Trace | ||||
3 | 3 | EtOH, 3 | 5 | Trace | ||||
4 | 3 | CH3CN, 3 | 5 | 39 | 97 | 3 | 39 | |
5 | 3 | CH3CN, 2 | 5 | 41 | 95 | 5 | 41 | |
6 | 3 | CH3CN, 1 | 5 | 47 | 96 | 4 | 47 | |
7 | 3 | CH3CN, 0.5 | 5 | 55 | 96 | 4 | 55 | |
8 | 3 | —n | 5 | 62 | 3 | 95 | 2 | 61 |
9 | 2 | — | 5 | 49 | 94 | 6 | 49 | |
10a | 2 | — | 5 | 71 | 2 | 97 | 1 | 70 |
11 | 4 | — | 5 | 65 | 2 | 97 | 1 | 65 |
12b | 3 | — | 5 | 13 | 92 | 8 | 13 | |
13c | 3 | — | 5 | 65 | 97 | 3 | 65 | |
14d | 3 | — | 5 | 50 | 2 | 92 | 6 | 49 |
15e | — | — | 5 | Trace | ||||
16f | 3 | — | 10 | Trace | ||||
17g | 3 | — | 10 | Trace | ||||
18h | 3 | — | 10 | Trace | ||||
19i | 3 | — | 10 | Trace | ||||
20j | 3 | — | 10 | 19 | 89 | 11 | 19 | |
21k | 3 | — | 10 | 30 | 90 | 10 | 30 | |
22l | 4 | — | 10 | Trace | ||||
23l | 4 | CH3CN, 0.5 | 10 | Trace | ||||
24m | — | CH3CN, 0.5 | 10 | Trace | ||||
25 | 2 | — | 10 | 70 | 99 | 1 | 70 | |
26 | 3 | — | 10 | 96 | 98 | 2 | 96 |
According to the Table 1 (entries 8–11), our catalyst has the best activity in the presence of 3 eq. TBHP. In order to find the optimized temperature at room temperature, and 70 °C about 13 and 65% conversion was achieved, respectively. Hence, 60 °C was selected as optimized temperature (Table 1 entries 12 and 13). By reducing the amount of catalyst to 1 mol% (20 mg) catalytic activity was decreased (Table 1, entry 14) so 2 mol% catalyst chosen as the optimum amount of catalyst. The experiment was continued by investigation the effect of Fe3O4, Fe3O4@SiO2, Fe3O4@SiO2-APTES, and Fe3O4@SiO2-APTES-H3LGDC (Table 1, entries 16–19). Slightly progress in the model reaction in the presence of them proves that these particles do not have any catalytic activity in this reaction. Moreover, by synthesizing the homogeneous catalyst (MnLGDC), we explored the catalytic activity of this form of catalyst and just about 19% conversion was achieved (Table 1 entry 20). As shown in Fig. S41,† the absorption spectra for the fresh reaction mixture in the presence of MnLGDC after an hour has been changed, this can be duo to the decomposition of homogeneous form of the catalyst (MnLGDC) during the oxidation process. This result clearly confirms the positive effect of nanoparticles on the stability of manganese complex and proves our complex has a good structural stability on the magnetic nanoparticles in the heterogeneous form of our catalyst. It is important to note that, the mentioned reaction in the presence of manganese(II) chloride salt as a catalyst has not a good conversion (Table 1, entry 21). Consequently, the last results strongly proved the dramatically influence of magnetic nanoparticles supported ligand on the activity of catalyst system. It is more notable, in the absence of the catalyst but in the presence of 4 eq. of TBHP, slightly progress in the modal reaction truly confirms the eligibility of our system (Table 1, entries 22 and 23).
In the process of investigation, the high efficiency of mentioned catalyst in the aerobic oxidation of the ethylbenzene in the presence of air and O2 was checked. In the presence of 2 eq. of TBHP and O2 our catalyst showed same activity similar to 3 mmol of TBHP without O2 (Table 1 entries 8 and 10) but at 60 °C and in the absence of TBHP trace conversion was achieved (Table 1, entry 24). Our results show that this oxidant (O2) can act at a higher temperature and longer time. This point of view is supported by good resulted data in Scheme 2 (Scheme 2b and c, Fig. S29 and 30†). These data confirm the eligibility of our catalyst not only by TBHP (Scheme 2a, Fig. S28†) but also by O2.
Scheme 2 Oxidation of ethylbenzene catalyzed by catalyst (Fe3O4@SiO2-APTES-MnLGDC) in the presence of (a) TBHP (aq. 70%). (b) O2. (c) Air. |
Into confirming the efficiency of the proposed system as an ideal candidate for C–H bond activation, further investigations were continued for a broad range of substrates (Table 2, Fig. S31–S39† and 1H NMR spectrum of products Fig. S42–S49†). 1-Ethyl-4-methoxybenzene (Table 2 entry 1) and 1-ethyl-4-bromobenzene (Table 2, entry 2) were chosen to peruse the effect of electron donating (MeO−) and electron withdrawing (Br−) groups in comparison with ethylbenzene. Based on Table 2, the substrate with the electron donating group, converted to products easier than substrates contain electron withdrawing groups. The harder reaction of C–H bond in 1-ethyl-2-bromobenzene (Table 2 entry 3) in comparison with 1-ethyl-4-bromobenzene, causes by the steric effect of bromo group. For bulky molecule such as diphenylmethane, our catalyst showed high activity and selectivity (Table 2 entry 4). It should be noted that high selectivity of the catalyst in a catalytic reaction is as important as high activity. This point of view was confirmed in the oxidation of 1,2,3,4-tetrahydronaphthalene to α-tetralone with high conversion and selectivity in 10 h in the presence of 2 eq. of TBHP (Table 2, entry 5). Furthermore, the designed catalyst showed a good efficiency for oxidation of 1-indanone without any C–C bond cleavage (Table 2 entry 6).
Entry | Substrate | Major product | Time (h) | Conv.c (%) | Selectivityd (%) | TONe | |
---|---|---|---|---|---|---|---|
Major product | Other product | ||||||
a TBHP (2 eq., 70%).b TBHP (4 eq., 70%).c Conversions were determined by GC.d Selectivity to product = [product%/(products%)] × 100.e TON = (substrate/catalyst) × conversion. | |||||||
1 | 91 | 9 | 92 | ||||
2 | 10 | 96 | 98 | 2 | 95 | ||
3 | 10 | 64 | 48 | 52 | 47 | ||
4 | 10 | 93 | 100 | — | 93 | ||
5a | 10 | 91 | 91 | 9 | 89 | ||
6 | 10 | 80 | 100 | — | 80 | ||
7b | 10 | 57 | 100 | — | 86 | ||
8b | 20 | 71 | 100 | — | 107 | ||
9b | 20 | 87 | 92 | 8 | 131 |
With respect to the industrial application of caprolactam, so direct oxidation of toluene to benzoic acid as one of the important steps for synthesis of caprolactam is so remarkable.23 Therefore we investigated the competency of our introduced system for direct oxidation of toluene to benzoic acid as interesting transformation. As we can see in Table 2 (entries 7 and 8) our catalyst demonstrated high activity in mentioned reaction and 71% benzoic acid was achieved with 100% selectivity at 20 h. Moreover, to further investigation direct oxidation of 4-methylanisole was performed (Table 2 entry 9) and 83% 4-methoxybenzoic acid as the main product was obtained and this percentage of conversion proves the positive effect of electron donating group (MeO−).
It is noteworthy that simple separation and good recovery of the catalyst is one of the important branches of green chemistry, accordingly, to further validation of our catalytic system the feasibility of catalyst recovery was investigated for oxidation of ethylbenzene under optimal condition (Fig. 5B). Five successive recycling of catalyst is a good validation on the durability of our catalyst. In addition, XRD patterns (Fig. 1A and S1B†), FESEM image (Fig. 2C and D and S1A†), VSM data (Fig. 3A and S2A†) as well as TGA analysis (Fig. 3B and S2B†) of pristine and recovered catalysts clearly show the high chemical and physical stability of our catalysts. The Mn content of the recovered catalyst was determined by AAS technique. The result indicated a small leaching in the Mn content at the end of recovery process (0.49 mmol g−1 for fresh catalyst vs. 0.47 mmol g−1 for recovered catalyst). It may be concluded that the negligible decreasing of catalytic activity after the 5th run could be attributed to this minimal leaching of Mn species and/or small losing of catalyst mass during the recovery process.
Therefore, we think that our system containing a non-heme manganese complex can produce metal-oxo species which can generate short-lived alkyl radicals in this reaction (Scheme 3, cycle A). As can be seen in following Scheme (cycle B), the formed alcohol converts to the aldehyde or ketone form. Also, further oxidation of prepared benzaldehydes by using of oxidant (TBHP) or H2O can be done (Scheme 3, cycle C).24
Scheme 3 Proposed mechanism for our non-heme manganese complex-catalyzed benzylic C–H bond oxidation reaction. |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c9ra02284h |
This journal is © The Royal Society of Chemistry 2019 |