Xia Jiangab,
Chao Liua,
Gaofeng Shi*a,
Guoying Wanga,
Zhao Wanga,
Shiming Jiaa,
Yucan Donga,
Puranjan Mishrac,
Haoqi Tiana and
Yanrong Liua
aSchool of Petrochemical Engineering, Lanzhou University of Technology, Lanzhou, China. E-mail: gaofengshi_lzh@163.com
bGansu Vocational College of Agriculture, Lanzhou, China
cFaculty of Engineering Technology, Universiti Malaysia Pahang, Lebuhraya Tun Razak, 26300 Gambang, Kuantan, Pahang, Malaysia
First published on 29th July 2019
Carbon nanofibers (CNFs) have been widely used in electrochemical energy storage devices because of their excellent conductivity, extremely large surface area and structural stability. Herein, we obtained a viscous, liquefied bio-stalk carbon via the simple chemical treatment of biomass, and mixed it with polyacrylonitrile to prepare a spinning solution. Subsequent electrospinning and high temperature activation resulted in the successful preparation of liquefied lignin-based activated carbon nanofibers. The as-prepared liquefied bio-stalk carbon nanofibers exhibited an outstanding electrochemical performance (specific capacitance of 273 F g−1 at 0.5 A g−1 current density), and a capacitance retention of 210 F g−1 even under a large current density of 10 A g−1. Besides its high specific capacitance and outstanding rate capability, the symmetrical supercapacitor cell based on the liquefied carbon-based nanofiber electrodes also exhibited an excellent cycling performance with 92.76% capacitance retention after 5000 charge–discharge cycles. This study provides a new strategy for the future development of supercapacitor electrode materials and enhances the development of biomass energy.
Traditional methods for preparing carbon nanofibers include chemical vapor deposition (CVD),8 solution-liquid-solid methods,9 self-assembly,10 hydrothermal synthesis methods, and electrospinning.11,12 Compared with these conventional methods, the electrospinning method is favorable due to its simple equipment, convenient operation, low-cost, and continuous preparation.13,14
Usually, the electrospinning precursor is polyacrylonitrile,15 polyvinylpyrrolidone,16 or polyvinyl alcohol.17 However, these materials are expensive and difficult to prepare, seriously affecting the industrial production of carbon nanofiber materials. Therefore, it is imperative to seek new precursors. Lignin is one of the main components in woody plants and herbs, which consists mainly of cellulose and hemicellulose. Moreover, lignin is rich in resources, accounting for about 1/3 of biomass and has a high carbon yield of more than 50%.18 Therefore, the conversion of lignin into an electrospinning precursor will have great potential. However, lignin is a poorly soluble refractory natural polymer material with low plasticity, which limits its development in electrospinning applications. Fortunately, we have found that by lignin liquefaction technology, lignin can be converted into an electrospinning precursor liquid to prepare fibers directly. Lignin liquefaction technology is an effective way to fully exploit the potential value of woody biomass.19,20 This advanced wood chemical processing technology has matured into the wood industry. Based on the liquefaction technology, the main components of woody biomass, cellulose, hemicellulose, lignin and their mixtures can be liquefied and converted into polymers or low molecular substances with specific functional groups.21–23
Herein, we converted lignin to liquefied carbon and doped it into PAN as an electrospinning precursor, which saves cost and increases the solubility of precursor materials in high polymers. We used an agricultural waste, i.e., hemp straw, as the lignin precursor, which is one of the major crops in Western China. Huge amounts of hemp straw are left in harvested fields without further utilization, which leads to various environmental problems, and more importantly, results in the waste of renewable resources. Thus, the potential application of cornstalks in materials science is attracting considerable attention. Furthermore, it is advantageous to convert hemp straw into liquefied carbon because it contains rich carbonaceous species. Hemp straw is composed of three main fractions, namely, cellulose, hemicellulose, and lignin.24 The liquefied carbon was prepared using phenol as a liquefier and phosphoric acid as a catalyst.25,26 Then, liquefied carbon/polyacrylonitrile (PAN) nanofiber electrode materials with different mass ratios were prepared via electrospinning, which were denoted as LC-CNF. We explored the effect of liquefied carbon on the electrode capacitance behavior, which showed the advantages of liquefied carbon-based carbon nanofibers as a supercapacitor electrode material. The entire preparation process is shown in Fig. 1. This study offers a universal method for synthesizing liquefied carbon nanofibers from various lignin sources for various important energy storage and electronics devices.
For the three-electrode configuration, the specific capacitance of the electrode materials was calculated using eqn (1):
(1) |
A symmetric supercapacitor cell was assembled using the fabricated LC-CNF-X as electrode materials and 6 mol L−1 KOH solution as the electrolyte. To prepare the electrodes, LC-CNF-X was ground with acetylene black (10 wt%) and polytetrafluoroethylene (10 wt%), and then pressed onto nickel foam, which served as the current collector. The total mass of each electrode was 0.0040 g, and two electrodes with almost identical weight were selected to assemble the supercapacitor. The NSHPC electrodes fitted with the separator (PP/PE complex film) and electrolyte solution were symmetrically assembled into the electrode/separator/electrode configuration (sandwich-type cells). Cyclic voltammetry (CV) was performed on a CHI660E electrochemical workstation. The rate capability and cycling stability performance were tested using a computer-controlled supercapacitor testing system (NEWARE 5V0.1A, Shenzhen China).
Fig. 2 SEM images of (a) LC-CNF-0, (b) LC-CNF-2, (c) LC-CNF-3 and (d) LC-CNF-4. Normal EDX mapping of LC-CNF-3: (e) C element, (f) N element, and (g) O element. |
Furthermore, the EDX mapping images demonstrate the distribution of carbon, oxygen, and nitrogen in the carbon fibers. The elemental mapping of LC-CNF-3 is shown in Fig. 2e–g, which demonstrate the uniform distribution of carbon, oxygen, and nitrogen in LC-CNF-3, respectively. We used hemp straw as a precursor for liquefied carbon. It is a type of crop straw, which contains a certain amount of nitrogen. The N element is also derived from PAN, which contains a large amount of N atoms. Thus, clearly, the N element was derived from the hemp straw and the PAN.
The porosity of LC-CNF-Xs was determined via nitrogen adsorption and desorption measurement at 77 K, as shown in Fig. 3a. The adsorption–desorption curves of all the LC-CNF-Xs belong to the type IV nitrogen adsorption isotherm. The Brunauer–Emmett–Teller (BET) surface areas were calculated to be 28.31, 283.55, 789.89, 1105.53 and 444.03 m2 g−1 for LC-CNF-a, LC-CNF-0, LC-CNF-2, LC-CNF-3 and LC-CNF-4, respectively. According to a previous study,30,31 KOH activation generates micropores and mesopores, which can result in an increase in the specific surface area of the carbon nanofibers. In this study, the specific surface area of LC-CNF-Xs was enhanced greatly after KOH treatment, and LC-CNF-3 had the largest surface area. The pore diameter distribution curves are in accordance with the corresponding N2 isothermal adsorption curves in Fig. 3b. For LC-CNF-a, a narrow pore-size distribution was observed, where its pore diameter was 4.016 nm and pore volume was 0.0284 cm3 g−1 (P/P0 = 0.995). Conversely, for LC-CNF-0, LC-CNF-2, LC-CNF-3 and LC-CNF-4, their pore diameters were 2.544, 2.0351, 2.221 and 2.084 nm and pore volumes were 0.180, 0.402, 0.613 and 0.231 cm3 g−1 (P/P0 = 0.995), respectively. Furthermore, a relatively broad pore-size distribution was observed for LC-CNF-3. These results indicate that the KOH activation changed the porous structure of the nanofibers, and it can clearly be seen that pores were generated in LC-CNF-3. The structure of the micropores and mesopores is conducive to electrical storage and ion transport, and the full contact of the electrolyte and the electrode material, thereby improving the electrochemical performance of the electrode material of the supercapacitor.
The crystal structure of LC-CNF-Xs was further examined via powder XRD, as shown in Fig. 4a. All the samples show diffraction peaks at 25° and 43°, corresponding to the (002) and (100) lattice planes of graphite, respectively, indicating that the materials prepared belong to an amorphous graphite structure.32 Compared with LC-CNF-0, the (002) peak of other samples slightly shifted to a lower angle, indicating a larger interlayer distance of the sample treated by adding liquefied carbon. Raman spectroscopy can provide further conformation to characterize LC-CNF-Xs.
Fig. 4 (a) XRD patterns for LC-CNF-0, LC-CNF-2, LC-CNF-3 and LC-CNF-4 and (b) Raman spectra of LC-CNF-0, LC-CNF-2, LC-CNF-3 and LC-CNF-4. |
Thus, Raman spectroscopy was performed to investigate the structure of LC-CNF-Xs, as shown in Fig. 4b. All the LC-CNF-X samples show the three typical bands corresponding to the G band (1362 cm−1), D band (1600 cm−1), and 2D band (2809 cm−1). It is well known that the D band represents the existence of a disordered carbon structure, while the G band is associated with the sp2-hybridized carbon in the graphitic structure in a two-dimensional (2D) hexagonal lattice.33 The intensity ratio between the D-band and G-band (ID/IG) is used to determine the degree of graphitization.34 It is associated with the defects between molecular structural units, where the defects in a material provide more electrochemical reaction sites, which greatly affect the surface reaction rate of the material. In this case, the ID/IG of LC-CNF-0, LC-CNF-2, LC-CNF-3 and LC-CNF-4 was ≈1.17, 1.19, 1.18 and 1.20, respectively. This demonstrates that LC-CNF-2, LC-CNF-3 and LC-CNF-4 have a relatively high degree of graphitization in comparison to LC-CNF-0, which agrees well with the XRD results. This shows that after the doping the liquefied carbon, more defects were introduced into the structure, and the structure became more disordered, providing more electrochemical reaction sites.
XPS analysis was performed to study the compositions and chemical structures of LC-CNF-Xs. In the XPS survey spectrum of all of the LC-CNF-Xs, C 1s, N 1s, and O 1s were observed, without any impurity (Fig. 5). The relative contents of each element are shown in Table 1. By comparing the results for LC-CNF-0, LC-CNF-2, LC-CNF-3 and LC-CNF-4, the nitrogen content just slightly decreased from 7.74% for LC-CNF-0 to 4.66% for LC-CNF-4, but the oxygen content of the samples slightly increased from 3.41% for LC-CNF-0 to 5.16% for LC-CNF-4. The N element was derived from the hemp straw and PAN. These atoms were maintained after the transformation of PAN and liquefied carbon into LC-CNF-X via the carbonization process. This result is consistent with the EDX mapping. The results are consistent with the elemental analysis, which indicated that during carbonization at high temperature (750–850 °C), the nitrogen species escaped in the form of NO, N2 or NH3.35 Although carbonization caused a slight loss in nitrogen species, it increased the surface area, porosity and graphitization degree of the carbons, which are positive impacts that might influence the electronic conductivity and electrochemical property of N-doped carbons. Further, a slight increase in the oxygen-containing groups indicates that the oxygen-containing functional groups on the surface of the carbon material were introduced on the surface of the carbon fibers.
Sample | C | O | N |
---|---|---|---|
LC-CNF-0 | 88.86 | 3.41 | 7.74 |
LC-CNF-2 | 87.52 | 5.16 | 7.33 |
LC-CNF-3 | 90.59 | 4.75 | 4.66 |
LC-CNF-4 | 89.84 | 4.92 | 5.24 |
Fig. 6 shows the C 1s, O 1s and N 1s XPS spectra of the LC-CNF-X samples. The high-resolution C 1s spectrum exhibits mainly four peaks, which are located at 284.5, 285.9, 286.5 and 288.9 eV, corresponding to graphitic structure (C–C sp2), carbon–oxygen single bonds, carbon–oxygen single bonds (C–O) and carbon–oxygen double bonds (O–CO).36,37 The C 1s spectra of the samples present similar characteristics, indicating that the addition of liquefied carbon does not have a clear impact on the chemical state of carbon.
Fig. 6 XPS survey spectra of C 1s, O 1s, and N 1s orbitals for LC-CNF-0, LC-CNF-2, LC-CNF-3 and LC-CNF-4. |
The O 1s spectra can also be divided into three peaks situated at 531.6, 532.7, and 533.7 eV, corresponding to oxygen double-bonded to carbon (CO) in quinone-type groups, singly bonded oxygen (–O–) in C–O groups and OC–O in carboxyl-type groups, respectively.38
The N 1s spectra can also be divided into three peaks situated at 398.5, 399.9, 401.1 and 400.9 eV, which can be attributed to pyridinic N, pyrrolic N, graphitic N and N-oxide (N–O), respectively.39 The proportion of different N compositions that were calculated by the integrated peak area of LC-CNF-Xs is summarized in Table 2. Careful observation shows that the pyridinic N and graphitic N species were predominant in the LC-CNF-2 and LC-CNF-3 samples. In general, the pyridinic N and graphitic N in carbon are regarded as electroactive sites, which are beneficial for the enhancement of electrical conductivity and capacitance.40 Based on the above analysis, the LC-CNF-X sample is expected to be an appealing electrode material for supercapacitors.
Sample | Pyridinic N | Pyrrolic N | Graphitic N | N–O |
---|---|---|---|---|
LC-CNF-0 | 39.83 | 32.41 | 13.50 | 14.26 |
LC-CNF-2 | 48.49 | 24.04 | 25.96 | 1.51 |
LC-CNF-3 | 38.96 | 25.57 | 24.59 | 10.88 |
LC-CNF-4 | 16.31 | 18.03 | 10.03 | 55.88 |
The cyclic voltammetry (CV) curves for the four different LC-CNF-Xs are shown in Fig. 7a, which were tested between −1 to 0 V at 5 mV s−1. Peaks from the Faradaic current were not observed, which reveals that all the LC-CNF-Xs mainly possess double-layer capacitances, and LC-CNF-3 has the largest CV-circulated area with a rectangular shape, and thus it has the highest double-layer capacitance among all the materials.
Fig. 7b shows the CV curves of LC-CNF-3 at different scan rates in the range of 5 mV s−1 to 100 mV s−1 in the potential window from −1 V to 0 V. The CV curves still maintained a rectangular-like shape even at a high scan rate of 100 mV s−1, suggesting its good reversibility.
Fig. 7c shows the galvanostatic charge–discharge curves (GCD) for the LC-CNF-Xs at a current density of 0.5 A g−1. All the samples displayed the typical capacitor triangle shapes. The linear curves with symmetrical charge and discharge lines indicate good capacitive behavior. According to eqn (1), the calculated specific capacitances in terms of the charge–discharge curves are 106, 235, 273, and 260 F g−1 for LC-CNF-0, LC-CNF-2, LC-CNF-3 and LC-CNF-4, respectively. LC-CNF-3 has the highest value, and thus its capacitance performance is the best, which is consistent with the CV curves. This is also consistent with the previous structural analysis, which indicated it has the best pore distribution. Although LC-CNF-4 has a similar specific capacitance to LC-CNF-3, it lost the nanofiber structure, which can be observed in the electron microscopy images.
The GCD curves of LC-CNF-3 at different current densities ranging from 0.5 A g−1 to 10 A g−1 are shown in Fig. 7d. For all the current densities, the charge–discharge curves of LC-CNF-3 maintained the shape of a nearly symmetrical triangle, which is in consistent with the CV measurements. The excellent capacitive behavior of LC-CNF-3 was further verified by varying the current density in the GCD measurements.
The specific capacitance of the samples at different current densities is shown in Fig. 7e. It can be seen that the current density of LC-CNF-3 is 273 F g−1 at 0.5 A g−1 and 210 F g−1 even at 10 A g−1, with a retention rate of up to 76.9%, which means it maintained excellent stability throughout the charge–discharge test. The other samples displayed a similar changing trend with an increase in the charge–discharge current density; however, their specific capacitance was lower than that of LC-CNF-3 at the same current density. So, we know that there is an optimal ratio of liquefied carbon. Furthermore, the specific capacitance of LC-CNF-4 was found to be 260 F g−1 at 0.5 A g−1, but it did not have good stability.
EIS measurements were performed to further understand the effect of the addition of liquefied carbon on the performance enhancement. The Nyquist plots of the all samples are presented in Fig. 7f. All four samples exhibit a small semicircle over the high-frequency region. It is known that the radius of the semicircle over the high-frequency region corresponds to the charge transfer resistance (Rct). The curves of these samples tended to be straight in the low frequency region, which means the slope tended to 90°, where the slope of the straight line is related to the diffusive resistance. The nearly vertical line in the low frequency region represents the diffusion resistance (W) of the electrolyte in the porous structure.41 Although the EIS of LC-CNF-3 was not the best, it still has a small radius in the high frequency region, and thus it can facilitate the quick diffusion of electrolyte ions.
In order to explore the practicality of the LC-CNF-Xs, a symmetric capacitor device as an all-solid-state supercapacitor device was fabricated with two identical LC-CNF-3 electrodes (denoted as LC-CNF-3//LC-CNF-3).
Fig. 8a presents the CV curves of the LC-CNF-3//LC-CNF-3 device at various scan rates ranging from 5 to 100 mV s−1 between 0 and 1 V. Obviously, the CV curves still maintained good symmetrically rectangular shapes, indicating that the LC-CNF-3 device has good supercapacitance characteristics at different scanning speeds.42,43 Meanwhile, the symmetrical rectangular shapes of the CV curves were still well maintained under a high scan rate of 100 mV s−1, indicating the excellent power capability of the fabricated electrode materials.
The good rate capability of the LC-CNF-3 electrodes also is presented in Fig. 8b, where the specific capacitance of the LC-CNF-3 electrode slowly decreased and about 99% of the capacitance was retained as the current density increased from 0.5 to 10 A g−1. Moreover, the capacitance of the LC-CNF-3 electrode returned to its original value when the current density was reversed from 10 to 0.5 A g−1, suggesting its good structural stability.
The very satisfactory cycle stability of the LC-CNF-3 cell is revealed in Fig. 8c. After 5000 charge–discharge cycles, the capacitance retention of the LC-CNF-3 cell reached up to 92.76%, demonstrating that its excellent cycle performances were still maintained. From the above results, LC-CNF-3 developed in this study can be applied as an electrode material for high-performance liquid and all-solid-state supercapacitors.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c9ra03361k |
This journal is © The Royal Society of Chemistry 2019 |