Yansong Yua,
Ruizhang Xua,
Jinyao Chena,
Jian Kang*a,
Ming Xianga,
Yuanjie Li*b,
Lu Lic and
Xingyue Shengc
aState Key Laboratory of Polymer Materials Engineering, Polymer Research Institute of Sichuan University, Chengdu, 610065, China. E-mail: jiankang@scu.edu.cn
bCentral Research Academy of Dongfang Electric Corporation, Chengdu, 611731, China. E-mail: liyj@dongfang.com
cChongqing Zhixiang Paving Technology Engineering Co., Ltd., Chongqing, 401336, China
First published on 24th June 2019
In this paper, the influence of ordered structure effects (OSE) on crystallization behaviors of β-nucleated isotactic polypropylene/graphene oxide (β-iPP/GO) composites with different thermal histories, which crystallized at a slow cooling rate (called SLOW), fast cooling rate (called FAST) and medium cooling rate (called MED), respectively, was studied by differential scanning calorimetry (DSC) and wide-angle X-ray diffraction (WAXD). The ordered structure status of three samples before crystallization measurement was controlled by tuning the fusion temperature Tf and melting time tm. The results showed that for all samples, OSE would occur in an appropriate Tf region (Region II). The OSE efficiency of MED was the highest, while that of SLOW were the lowest. It was also found that the crystallinity and crystalline perfection of SLOW were the highest, while those of FAST were the lowest. The effects of the melting time tm on the OSE were also investigated. At Tf = 172 °C, the OSE efficiency of FAST reached the maximum at tm = 5 min, while that of SLOW reached the maximum at tm = 20 min. It was indicated that the OSE efficiency was affected by thermal history, and it could be improved by selecting the appropriate tm. Related mechanisms concerning the roles of thermal history on the OSE behavior were proposed based on the results of DSC and in situ SAXS.
iPP is a kind of semi crystalline resin with five crystalline structures: α-form, β-form, γ-form, δ-form and smectic phase.16,17 β-form, as a metastable phase, can only form under special conditions as follows: crystallization of melt subject to shear or elongate, directional crystallization in specific temperature gradient, crystallization after quenching to a certain temperature range, or crystallization in the presence of β-nucleating agents (β-NA).18,19 The addition of β-NA is the most effective way for the formation of high relative content of β-phase, which increases the toughness while decreases the stiffness. On the contrary, α-nucleating agent (α-NA) induces the formation of α-phase, which strengthens the stiffness while decreases the toughness.20 Unfortunately, studies have shown that GO acts as an α-NA during the iPP crystallization, which prevents the formation of high amount of β-phase.21 Therefore, the key issue is how to balance the stiffness and toughness of iPP/GO composites.
It may be an effective method to substantially promote the iPP β-crystallization by the formation of pre-ordered melt structure in β-nucleated iPP melt. It has been shown that polymer crystallization is a process from completely molten to melt pre-ordered then to completely crystallization, which is quite different from the crystallization of small molecule.22,23 There will be an amount of ordered structure remaining in the melt when the fusion temperature Tf is not high enough to melt the iPP entirely. During subsequent crystallization, ordered structure can evidently increase the nucleation density, decrease the crystal size, accelerate the crystal growth rate, and even affect the polycrystalline behavior, which is called as the melt memory effect, self-nucleation, or Ordered Structure Effect (OSE).24,25
Although the physical properties of ordered structure are not yet clear, it can be determined that the existence of ordered structure is beneficial to accelerate the crystallization rate and increase the crystallization temperature. In addition, recent studies have shown that the ordered structure is crucial for the formation of β-phase. Yan et al.26 added partially melting iPP fiber into the supercooled iPP melt and found that the partially orientated and molten ordered structure obtained from the iPP fiber played an extremely important role in the iPP β-nucleation. Alfonso et al.27 found that applying shear flow to iPP melt and the introduction of partially molten fiber had similar effects on the formation of β-phase. Shen and Zheng et al.28–32 studied the crystallization behavior of iPP melt under low shear stress and found that only in the existence of the ordered structure, β-phase would be able to form in the sheared iPP melt.
Recently, our group found that for composites of iPP/GO nucleated by β-nucleating agent (tradename WBG-II) (GO:WBG-II = 0.5 wt%:0.05 wt%), the ordered structure was favorable for the formation of β-phase.33 According to the thermal treatment in Fig. 1, the ordered structure status in the melt could be controlled by tuning the fusion temperature Tf. The results showed that the entire range of Tf could be divided into three regions. In Region I (Tf > 178 °C), no ordered structure existed, and the nucleation efficiency NE of GO was obviously higher than that of WBG-II, resulting in no formation of β-phase. In Region II (Tf = 168–178 °C), an amount of ordered structure existed in the melt, resulting in substantially increase of the relative content of β-phase βc (achieving the maximum of 85.8%), indicating that the ordered structure had a strong promoting effect on the β-crystallization of iPP/GO/WBG-II composites. And in Region III (Tf < 168 °C), the βc decreased due to the α-nucleation effect caused by large crystal nuclei remaining in the melt.
Fig. 1 Variations of relative content of β-phase βc as a function of Tf of iPP/GO/WBG-II (GO:WBG-II = 0.5 wt%:0.05 wt%). |
However, the efficiency of OSE might be affected by many other factors. Li et al.25 obtained a mesomorphic iPP film by quenching the molten state to 0 °C in ice-water after erasure of the thermal history at 220 °C for 10 min. It was found that short melting time favored preservation of the memory effect while a long melting time led to a decrease in the crystallization kinetics at low temperatures. The effect of melting time on the efficiency of OSE was demonstrated. On the other hand, the thermal history of iPP was controlled by tuning the cooling rate during the crystallization process. According to the research, it can be assumed that the OSE efficiency is also affected by the thermal history. For iPP/GO/WBG-II composites with different thermal histories, the influence of melting time on OSE efficiency may also be different.
In previous studies,33–37 only the crystallization conditions after the formation of ordered structure were controlled to regulate the efficiency of ordered structure. However, little research has been done on the different initial sources and formation conditions of ordered structure. Therefore, in order to deeply understand the mechanism of ordered structure, we finally focused on the origin and microstructure of ordered structure, which are of great importance. Different thermal history conditions were applied to the iPP/GO/WBG-II composites in order to obtain ordered structures with different morphologies and different interaction efficiencies. By adjusting the optimum initial thermal histories and formation conditions, the OSE could be more effectively used to promote the β-crystallization and further improve the properties of the composites.
In conclusion, in this paper, the OSEs on iPP/GO/WBG-II composites with different cooling thermal histories, which crystallized at the slow cooling rate (SLOW), the fast cooling rate (FAST) and the medium cooling rate (MED), respectively, were investigated to discover the influence of crystallization state on OSE. The effects of the melting time tm on the OSE were also investigated.
Octadecylamine (ODA), ethanol and xylene were purchased from Chengdu Changzheng Chemical Glass Apparatus Co, Ltd. (China);
Graphene oxide (GO) was purchased from Guangzhou Angstron Graphene Technology Co, Ltd. (China);
The β-NA with a trade name of WBG-II, composed of heterocyclic double metal (lanthanum and calcium) complexes, was purchased from Guangdong Winner Functional Material Co, Ltd. (China).
GO (0.5 g) and ODA (0.9 g) were stirred in 90 mL ethanol at 90 °C for 20 h, then vacuum filtered. The obtained powders were ultrasonically dispersed in 100 mL warm ethanol for 5 min and vacuum filtered. The rinsing-filtration cycle was repeated four times to remove excess and physisorption of ODA. The resulting ODA grafted GO powder was dried for 24 h under vacuum at 60 °C. Thus, GO–ODA was successfully prepared.
[2] According to GO content of 0.2 g, a certain amount of iPP/GO sample was weighed in masterbatch. The masterbatch, iPP and WBG-II were mixed in the internal mixer to obtain the iPP/GO/WBG-II composites with the GO content of 1 wt% and the WBG-II content of 0.03 wt%. After mixing, the sample was tableted by pressure molding machine.
[3] The pressed samples were used to prepared three samples with different thermal conditions. The first sample was directly placed on the pressure molding machine to crystallize at slow cooling rate (about 1 °C min−1) after holding at 220 °C and 10 MPa for 10 min to erase any previous thermal history, which is called SLOW. The second sample was removed from the pressure molding machine after the erasure of the previous thermal history and then immediately placed in ice water (0 °C) to crystallize at fast cooling rate (about 200 °C min−1), which is called FAST. The third sample was removed from the pressure molding machine after elimination of the previous thermal history and then placed at room temperature (25 °C) to crystallize at medium cooling rate (about 10 °C min−1), which is called MED. The thermal treatment program of three samples was shown in Fig. 2.
Fig. 2 Illustration of the thermal treatment to study ordered structure effects of iPP/GO/WBG-II composites (GO:WBG-II = 1 wt%:0.03 wt%) with different thermal histories: (a) SLOW; (b) FAST; (c) MED. |
[4] Finally, DSC and WAXD characterization tests were carried out on the three samples with different cooling thermal histories.
βc = Xβ/(Xα + Xβ) | (1) |
(2) |
[1] Heating the sample from room temperature to Tf at a rate of 5 °C min−1.
[2] Holding the temperature at Tf for 10 min.
[3] SAXS patterns were taken during melt isothermally at Tf.
By the change of the sample-to-detector distance, the Xeuss SAXS system equipped with the hot stage was also used to perform the WAXD testing at high temperatures. The WAXD patterns were recorded in every 200 s.
Fig. 3 Crystallization curves of iPP/GO/WBG-II with different thermal histories after held at indicated fusion temperature (Tf, ranging from 166 to 200 °C) for 5 min: (a) SLOW, (b) FAST and (c) MED. |
Fig. 4 Variations of the crystallization peak temperature Tc of iPP/GO/WBG-II with different thermal histories after held at the indicated Tf for 5 min, as a function of Tf. |
It can be seen that for all the three samples, the entire Tf range can be divided into three regions, which is similar with the case in Fig. 1. In a high Tf range (Region I), iPP is completely molten and Tc is almost constant. In the medium Tf range (Region II), Tc increases gradually with the decrease of Tf, indicating that the Tf is not high enough to make iPP completely molten, and a certain number of ordered structures is retained in the melt. In the low Tf range (Region III), Tc increases rapidly with the decrease of Tf due to the large crystal nucleus remaining in the melt. The result proves that for all samples with different thermal histories, Ordered Structure Effect (OSE) will occur in Region II.
Fig. 5 Melting curves of iPP/GO/WBG-II with different thermal histories after held at the indicated Tf for 5 min: (a) SLOW; (b) FAST; (c) MED. |
Fig. 6 Relative percentages of β-phase βc as a function of Tf of iPP/GO/WBG-II with different thermal histories after held at the indicated Tf for 5 min. |
In Fig. 5, two types of melting peaks can be observed on the DSC curves: the melting peaks of α-phase are located above 155 °C, while those of β-phase are located below 155 °C.43 It can be seen that for all samples with different thermal histories, as Tf enters OSE regions (Region II of each sample), the characteristic peaks of the β-phase could be observed clearly, indicating the occurrence of Ordered Structure Effect (OSE). As Tf is too high or too low (Region I or Region III), only characteristic peaks of the α-phase can be observed.
On the other hand, it is obvious that the βc of MED is the highest, indicating the highest efficiency of OSE. On the contrary, the βc of SLOW is the lowest, reflecting the lowest efficiency of OSE in enhancing the β-phase. Moreover, it can be clearly seen that the OSE region of MED is the widest (168–187 °C), while the OSE region of SLOW is the narrowest (169–180 °C).
The results above show that the OSEs on samples with different thermal histories are quite different. The efficiencies and Tf regions of OSE can be ordered as follows: MED > FAST > SLOW, which are influenced by the variations of thermal history. In order to explore the mechanism of the above phenomena, the initial crystallization parameters of samples with different thermal histories are studied.
Fig. 7 Melting curves of iPP/GO/WBG-II composites with different thermal histories after held at (a) Tf = 200 °C and (b) Tf = 172 °C for 5 min. |
Fig. 8 Crystallinities of iPP/GO/WBG-II with different thermal histories after held at Tf = 200 °C and Tf = 172 °C for 5 min. |
It can be seen that for all the three samples, compared with Tf = 200 °C, the crystallinity of iPP/GO/WBG-II is higher at Tf = 172 °C, since the occurrence of OSE promotes the crystallization and increases the nucleation density.
More significantly, the crystallinities of SLOW is the highest, due to its highest crystallization temperature and longest crystallization time. In contrast, because of its lowest crystallization temperature and shortest crystallization time, the crystallinities of FAST is the lowest. It was shown that the variations of thermal history conditions will influence the crystallinities.
Fig. 9 shows WAXD profiles of iPP/GO/WBG-II composites with different thermal histories. The relative percentages of β-phase βc, crystallinities and crystal size of iPP/GO/WBG-II are listed in Table 1.
Sample | βc (%) | αc (%) | Amorphous (%) | Crystallinity (%) | Crystalline sizes L (nm) | |||
---|---|---|---|---|---|---|---|---|
α(110) | α(130) | α(040) | β(110) | |||||
SLOW | 7.5 | 92.5 | 46.7 | 53.3 | 19.0 | 20.4 | 22.3 | 12.7 |
FAST | 26.0 | 74.0 | 59.5 | 40.5 | 15.8 | 17.8 | 7.3 | 24.6 |
MED | 65.0 | 35.0 | 53.2 | 46.8 | 10.8 | 18.2 | 17.8 | 32.9 |
It can be observed that the βcs with different thermal histories are ordered as follows: MED > FAST > SLOW, and the crystallinities with different thermal histories are ordered as follows: SLOW > MED > FAST, which are the same as DSC results. Moreover, the average crystal sizes of α-phase are ordered as follows: SLOW > MED > FAST, which is also the order of the crystalline perfection. And the crystal sizes of β-phase are ordered as follows: MED > FAST > SLOW, which is related to the ability to promote the nucleation and growth of β-phase.
The above results show that the initial crystallization parameters of samples with different thermal histories are quite different. Due to the highest relative content of βc and high crystallinity, the OSE of MED is greatly promoted. On the contrary, the OSE of SLOW is inhibited because of the excessive relative content of α-phase and the insufficient amount of ordered structure due to the excessive crystalline perfection.
The comparative experiment was carried out in order to confirm our point of view. The samples called SLOW and FAST were melted at Tf = 172 °C (Tf with the highest OSE efficiency) for different melting time (2, 5, 10, 20, 30, 45, 60 min), and then DSC tests were carried out to observe the variations of OSE efficiencies.
Fig. 10 shows melting curves after held at Tf = 172 °C for different melting time. The variations of the relative percentages of β-phase βc as a function of melting time tm are shown in Fig. 11.
Fig. 10 Melting curves of iPP/GO/WBG-II with different thermal histories after held at Tf = 172 °C for different melting time: (a) SLOW; (b) FAST. |
Fig. 11 Relative percentages of β-phase βc as a function of melting time tm of iPP/GO/WBG-II with different thermal histories after held at Tf = 172 °C for different melting time. |
Obviously, for FAST, as tm = 5 min, the relative percentage of β-phase βc reaches the maximum, which indicates that OSE efficiency is the highest at this point. With the increase of the melting time tm, the βc decreases rapidly, which also indicates the decrease of OSE efficiency. But for SLOW, the βc reaches its maximum value as tm = 20 min. And the variation rates of OSE efficiency with the tm are slower than those of FAST. However, no matter how long the tm is, the βc of SLOW is lower than that of FAST.
In order to explain the mechanism of above phenomenon, Fig. 12 shows the possible structural changes that occur during the melting process of iPP/GO/WBG-II. For FAST, due to its lower crystallinity and lower crystalline perfection, the iPP/GO/WBG-II crystal will be completely melted in a short time (t = 5 min), and completely converted to the pre-ordered structure. At this point, the amount of ordered structures reaches the maximum, leading to the highest efficiency of OSE. However, with the further increase of melting time, the ordered structure will also be gradually melted. As the amount of ordered structure decreases, OSE efficiency drops rapidly. On the contrary, for SLOW, due to its higher crystallinity and higher crystalline perfection, the iPP/GO/WBG-II crystal cannot completely melted in a short time, and the transformation of the crystal to the pre-ordered structure is limited. However, with the increase of melting time, the crystal will eventually be completely melted, leading to the improvement of the amount of ordered structure and the OSE efficiency. Similarly, in a sufficiently long melting time (t = 60 min), the ordered structure will also be eventually melted completely, resulting in the absence of OSE.
Fig. 12 Possible structural changes in the iPP/GO/WBG-II melt with different thermal histories during melting at 172 °C. |
Fig. 13 SAXS intensity profiles of iPP/GO/WBG-II obtained after isothermal melting at the various Tf: (a) 178 °C; (b) 187 °C. |
At Tf = 178 °C, the DSC results indicate some ordered structures survive in iPP melt. For all the samples, although there is no visible Bragg peak in the I–q curves (only scattering bumps can be seen at q = 0.1–0.2), the remnants of crystalline scattering peaks in the plots of Lorentz corrected SAXS intensity can be clearly seen, indicating the existence of lamellar structures at Tf = 178 °C for all the samples. Moreover, the SAXS intensity profile of MED is obviously different from those of FAST and SLOW, indicating the significant differences between their ordered structures: the ordered structures of FAST and SLOW are quite similar from each other, while MED exhibits a different ordered structure status at Tf = 178 °C.
On the other hand, in Fig. 13(b), Tf = 187 °C (in Region I for FAST and SLOW, while Region II for MED), the SAXS intensities of all the samples are much lower than that at Tf = 178 °C and there is no Bragg peak. Since there is no scattering bump in the curves, Bragg peak cannot appear in Lorentz corrected scattering curve. It indicates that the survived periodic crystalline lamellar structures have melted. However, we still deduce that some ordered structures survive at such a high temperature from the scattering intensities of the samples. Considering that scattering experiments in fractals with X-rays have shown that the scattering intensity follows a power law as I ∝ q−α, values of α = 1, 2, 3 are expected when the scattering objects are rods, discs and spheres respectively. Evidently, for MED, α = 2, indicating its ordered structures with high β-nucleation efficiency are flat disks.45 For FAST and SLOW, α = 2.3 and 2.2 respectively, corresponding to ordered structures without high β-nucleation efficiency in a disk with convoluted surface.45
SAXS results show that the ordered structures of FAST and SLOW are quite similar at 178 °C and 187 °C, while the ordered structure of MED is quite different. Associated with the fact that the initial thermal histories result in different contents of β-phase (65.0% for MED, only 26.0% and 7.5% for FAST and SLOW), it can be inferred that the initial content of β-phase has a great influence on the OSE behavior of the samples, which might be the reason why the OSE behavior of MED is different from that of FAST and SLOW. The higher initial content of β-phase is conducive to the formation of ordered structures with higher OSE efficiency.
For all samples, the entire Tf range could be divided into three regions, and OSE would occur in an appropriate Tf region (Region II). The relative percentages of β-phase βc of MED was the highest, while that of SLOW was the lowest. It also represented the order of OSE efficiency. Analyzing the initial state of crystallization, it could be found that the crystallinity and crystalline perfection of SLOW were the highest, while that of FAST was the lowest. As Tf = 172 °C, the βc of FAST reached the maximum at tm = 5 min, while that of SLOW reached the maximum at tm = 20 min. The OSE efficiencies of both first increased and then decreased.
The morphology of ordered structure and the OSE efficiency were affected by the thermal history, and it could be improved by selecting the appropriate tm. Moreover, the initial content of β-phase has a great influence on the OSE behavior. The higher initial content of β-phase is conducive to the formation of ordered structure with higher OSE efficiency.
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