Vichuda Sattayaruta,
Thanthamrong Wanchaema,
Pundita Ukkakimapana,
Visittapong Yordsrib,
Paweena Dulyasereec,
Mayuree Phonyiema,
Michiko Obatad,
Masatsugu Fujishiged,
Kenji Takeuchi*d,
Winadda Wongwiriyapan*a and
Morinobu Endod
aCollege of Nanotechnology, King Mongkut's Institute of Technology Ladkrabang, Chalongkrung Rd., Ladkrabang, Bangkok 10520, Thailand. E-mail: winadda.wo@kmitl.ac.th
bThailand National Metal and Materials Technology Center, Phahonyothin Rd., Khlong Luang, Pathumthani 12120, Thailand
cDepartment of Physics, Faculty of Science Technology and Agriculture, Yala Rajabhat University, 133 Thesaban 3, Sateng, Muang, Yala, 95000, Thailand
dInstitute of Carbon Science and Technology, Shinshu University, 4-17-1 Wakasato, Nagano, 380-8553, Japan. E-mail: takeuchi@endomoribu.shinshu-u.ac.jp
First published on 12th July 2019
In this study, nitrogen self-doped activated carbons (ACs) obtained via the direct activation of Samanea saman green leaves (SSLs) for high energy density supercapacitors were investigated. The SSL-derived direct-activated carbons (hereinafter referred to SD-ACs) were synthesized by impregnating sodium hydroxide as an activating agent and heating up to 720 °C without a hydrothermal carbonization or pyrolysis step. The optimum condition was investigated by varying the weight ratio of raw SSLs to NaOH. Surpassing the ACs derived from the two-step convention method, SD-ACs showed superior properties, including a higher surface area (2930 m2 g−1), total pore volume (1.37 cm3 g−1) and nitrogen content (4.6 at%). Moreover, SD-ACs exhibited enhanced electrochemical properties with specific gravimetric and volumetric capacitances of 179 F g−1 and 88 F cm−3 in an organic electrolyte, respectively, a high capacitance retention of approximately 87% at a current density of 0.5 A g−1 and excellent cycling stability of 97.5% after 3000 cycles at a current density of 5 A g−1. Moreover, the potential window of the supercapacitor cell was extended to 3.5 V with a significantly enhanced energy density of up to 79 W h kg−1. These results demonstrate that the direct activation of nitrogen-enriched SSLs offers advantages in terms of simplicity, low-cost and sustainable synthetic route to achieve nitrogen self-doped ACs for high energy density supercapacitors, which exhibit superior properties to that of ACs prepared via the conventional method.
Heteroatom-containing functional groups have been considered to be capable of inducing pseudocapacitance, enhanced wettability of pore walls and increased conductivity in ACs. Thus, several strategies have been proposed to introduce heteroatoms into ACs, including in situ doping and post-processing procedures. Recently, the development of relatively simple and cost-effective strategies to synthesize ACs with excellent structural and functional properties is highly demanded and challenging. In situ doping using heteroatom-enriched biomass as a precursor has attracted great interest since it is a renewable, abundant and environmentally friendly resource. Normally, the conventional preparation of ACs consists of two steps: (i) carbonization step for the conversion of biomass to carbonaceous material by applying a pyrolysis or hydrothermal treatment (HTC) at a low temperature and then, (ii) activation step for the conversion of carbonaceous matter to ACs using chemical or physical activation at a high temperature. For example, nitrogen self-doped ACs are successfully prepared from nitrogen-enriched biomass waste, such as silkworm pupae, tobacco rods, wheat bran, green leaves, paper pulp and silkworm cocoons.19–24 However, the nitrogen content in the ACs drastically decreased after activation. Moreover, the two-step conventional process is time-consuming and requires stringent reaction conditions. Thus, simple methods with low-cost and sustainable raw materials are desirable.
Currently, a simplified synthetic process that negates the need for pyrolysis or HTC has been proposed. The direct activation of biomass waste, such as seaweed, rice husks, coconut shells and onion husks, affords ACs with excellent structural and functional properties comparable to that obtained via the two-step route.25–28 Samanea saman, the so-called rain tree, is a very large shady tree commonly cultivated as a street tree and in parks throughout tropical regions, including Thailand.29 Samanea saman is also well-known as a nitrogen-fixing tree, and thus is an excellent prospect for agroforestry programs, providing a good solution to soil fertility problems. Besides its agroforestry benefits, the Samanea saman leaf (SSL) is considered a promising candidate as a starting precursor for nitrogen-enriched ACs. Well-known chemical agents, such as acids (HNO3, H2SO4, and H3PO4), salts (ZnCl2) and alkaline metal hydroxide (NaOH, KOH) are used to activate carbon, resulting in a high surface area and appropriate porous structure. However, activation with H3PO4 leads to corrosion problems with the equipment. One drawback of activation with ZnCl2 is that the active carbon is contaminated with zinc salts, which are difficult to remove. Recently, it was found that molten salt is a promising chemical activating agent to develop activated carbon derived from biomass since the salt can be easily eliminated from the product and is environmentally friendly.30 Among the chemical agents, alkaline metal hydroxide activation has resulted in predominantly microporous carbon, which is responsible for high surface area, with a narrow pore distribution and an exceptionally high total pore volume.22,31–34 Compared to ZnCl2, alkaline metal hydroxide is also beneficial in terms of its low-cost.
In this study, a high energy density supercapacitor was proposed via the direct activation of fresh SSLs to nitrogen self-doped ACs. The ACs derived from SSLs by direct activation (hereinafter referred to SD-AC) were synthesized by mixing them with sodium hydroxide (NaOH) as an activating agent and heating up to 720 °C. The optimum condition was investigated by varying the weight ratio of raw SSLs and NaOH. The surface area, pore volume, pore diameter and nitrogen content increased with an increase in the ratio of NaOH. Surpassing the ACs derived from SSLs via a two-step method (hereinafter referred to as S-AC), the SD-AC prepared with the weight ratio of SSLs to NaOH of 1:2 showed a higher surface area of 2930 m2 g−1, nitrogen content of 4.6 at%, and specific gravimetric and volumetric capacitances of 179 F g−1 and 88 F cm−3 in organic electrolyte, respectively. Moreover, their potential window could be extended to 3.5 V with a significantly enhanced energy density of 79 W h kg−1.
(1) |
(2) |
(3) |
6NaOH + 2C → 2Na + 3H2 + 2Na2CO3 | (4) |
Fig. 2 SEM images at low magnification of (a) SD2 and (b) S-AC. SEM images at high magnification of (c) SD1.5, (d) SD1.75, (e) SD2 and (f) S-AC. |
The morphologies from the FE-SEM images were limited to classify the porous structures. Thus, the details of the porosities of the ACs were further investigated using nitrogen adsorption–desorption isotherms. Fig. 3a shows the isotherms of the SD- and S-ACs, revealing a steep curve at the low-pressure range, then parallel to the relative pressure axis at the high-pressure range. Hence, the SD- and S-ACs were identified as Type I isotherms (according to the IUPAC classification35), implying a microporous structure. A larger adsorption volume implies a larger surface area. The porosities of the SD- and S-ACs are summarized in Table 1. Among the SD-ACs, SD2 showed the highest surface area and the highest total pore volume.
Fig. 3 (a) Nitrogen adsorption and desorption isotherms at 77 K, and (b) pore size distribution of SD1.5, SD1.75, SD2 and S-AC. |
Sample | SBETa (m2 g−1) | Pore diameterb (nm) | Vtotalc (cm3 g−1) | Vmicrod (cm3 g−1) | Vmesod (cm3 g−1) | Vmicro/Vtotal | Vmeso/Vtotal |
---|---|---|---|---|---|---|---|
a BET (Brunauer–Emmett–Teller) surface area.b Pore diameter from DA method.c Total pore volume from DFT method.d Micropore–mesopore volume from DFT method. | |||||||
S-AC | 2403 | 1.63 | 0.86 | 0.75 | 0.10 | 0.87 | 0.11 |
SD1.5 | 1790 | 1.64 | 0.67 | 0.58 | 0.09 | 0.87 | 0.13 |
SD1.75 | 2112 | 1.72 | 0.92 | 0.65 | 0.27 | 0.71 | 0.29 |
SD2 | 2930 | 1.72 | 1.37 | 0.89 | 0.48 | 0.65 | 0.35 |
Compared to S-AC, the specific surface area (SBET) of SD2 increased from 2403 to 2930 m2 g−1, and the total pore volume (Vtotal) increased from 0.86 to 1.37 cm3 g−1. Furthermore, the adsorption–desorption isotherm of SD1.5 exhibited a sharp knee at the relative low pressure region (P/P0 < 0.1) and a long plateau, implying a narrow micropore distribution, while that of SD1.75 and SD2 exhibited a gradually wider curve before a long plateau, implying a wider micropore distribution. These are evident in the pore size distributions, as shown in Fig. 3b, which were calculated using the DFT method. These results show that increasing the mass ratio of NaOH provides a sustained increase in SBET and pore volume. However, under our experimental conditions, the maximum mass ratio of NaOH was limited in SD2. The excess NaOH molecules deposited in the carbon pore wall might have caused catalytic oxidation and decomposition, reducing the adsorption uptake and carbon yield, as shown in eqn (5):31,36
4NaOH + C → 4Na + CO2 + 2H2O | (5) |
Compared to that from the conventional activation, SD2 showed superior properties in surface area (2930 > 2403 m2 g−1), total pore volume (1.37 > 0.86 cm3 g−1), volume ratio of mesopores and total pores (Vmeso/Vtotal) (0.35 > 0.11) and pore size (1.72 > 1.63 nm), implying that the direct activation is a suitable method for mesopore development and pore expansion, even though a lower NaOH mass ratio is used. The existence of mesopores and wide pore diameter of the ACs played an important role as a convenient route for the transportation and penetration of electrolyte ions, which lead to fast ion transfer.37 The significant increase in surface area for SD2 compared that of S-ACs may be attributed to the synergistic effect of the organic matter decomposition and NaOH chemical activation.
Raman spectra of SD- and S-ACs are shown in Fig. 4. A pair overlapping relatively broad peaks, which are commonly known as the D-band and G-band, were observed at approximately 1360 cm−1 and 1600 cm−1, respectively. The D-band originated from defects and disordered carbon structures, while the G-band originated from the graphitic structure. The intensity ratio of the D-band to G-band (ID/IG) is proportional to the ratio of defect sites in carbon materials.38,39 The value of ID/IG tend to decrease when the chemical impregnation ratio increased (SD1.5 (0.99) > SD1.75 (0.98) > SD2 (0.97)). This indicates that at a higher NaOH content in direct activation, the amorphous structures and organic components decomposed, resulting in a higher degree of graphitic structures. However, S-AC showed a lower ID/IG (0.94) compared to SD-ACs. In the case of conventional activation, the sample is thermally treated during the carbonization and activation steps, thus improving the graphitic degree. Besides, ACs with a lower surface area can maintain their carbon network, resulting in a high graphitic structural alignment. However, a degree of graphitic carbon structure and heteroatom content are necessary to obtain the optimum electrochemical properties. Moreover, the XRD patterns of each sample exhibited two broad peaks at approximately 24.0° and 44.6°, corresponding to the (002) and (100) planes, respectively (as shown in Fig. S2†). A broad shape with a low intensity of diffraction peak implies a disordered carbon structure and amorphous carbon.
The XPS technique was utilized to investigate the elemental composition and their chemical states of the ACs. The quantitative analysis of the elemental composition is summarized in Table 2. The ACs consisted of carbon, oxygen and nitrogen. The carbon contents in SD1.5, SD1.75, SD2 and S-AC were 86.7, 87.6, 88.40 and 90.6 at%, respectively. CC is the dominant component in all samples (Fig. S3 and Table S2†). The higher graphitic carbon content in S-AC than that in SD-ACs is consistent with the ID/IG results from the Raman spectra. Moreover, the nitrogen-enriched ACs play a pivotal role in improving the electrical conductivity and pseudo-capacitance of supercapacitors.8–10,40
Sample | Content (at%) | N/C ratio (%) | Relative N1s peak areaa (at%) | |||||
---|---|---|---|---|---|---|---|---|
C | O | N | N-6 | N-5 | N-Q | N-X | ||
a Pyridine N (N-6), pyrrolic N (N-5), quaternary N (N-Q) and oxidized pyridine N (N-X). | ||||||||
S-AC | 90.6 | 7.7 | 1.7 | 1.82 | 0.41 | 0.72 | 0.40 | 0.17 |
SD1.5 | 86.7 | 9.7 | 3.6 | 4.15 | 0.87 | 1.98 | 0.58 | 0.17 |
SD1.75 | 87.6 | 8.2 | 4.2 | 4.79 | 1.03 | 2.34 | 0.72 | 0.11 |
SD2 | 88.4 | 7.0 | 4.6 | 5.20 | 1.10 | 2.58 | 0.87 | 0.05 |
The nitrogen contents in SD1.5, SD1.75, SD2 and S-AC are 3.6, 4.2, 4.6 and 1.7 at%, respectively. The nitrogen content in SD2 was approximately 3 times higher than that in S-AC. The ratios of nitrogen and carbon (N/C ratio) followed the order: S-AC (1.8%) < SD1.5 (4.1%) < SD1.75 (4.8%) < SD2 (5.2%). Moreover, compared to the carbonized S-ACs, the nitrogen content in S-AC after activation decreased from 2.2 at% to 1.7 at%. During carbonization at 600 °C for 2 h, chlorophyll may be decomposed with other organic compounds, resulting in a decrease in the nitrogen content. The source of nitrogen in SSLs may come from chlorophyll, which is related to green pigments found in the chloroplasts of plants, providing nitrogen self-doped ACs.41,42 It was found that the main elemental composition of SSLs were carbon, nitrogen, oxygen, magnesium and sulfur (as shown in Fig. S1 and Table S1†). Interestingly, the atomic ratio of nitrogen to magnesium is approximately 3.6, corresponding to the molecular structure of chlorophyll, which is four pyrrole rings containing nitrogen arranged in a ring around a magnesium ion, and a long hydrocarbon tail.43 Moreover, the nitrogen content in the SSL-derived activated carbon is approximately 4.6 at%. This value is comparable to the nitrogen-doped mesoporous by post treatment under an ammonia atmosphere, which included approximately 2.96–7.8 at% nitrogen.17,18,44,45 These results imply that the direct activation of nitrogen-containing agricultural waste, such as SSLs, is a promising approach to obtain nitrogen self-doped activated carbon.
The N1s spectra were further deconvoluted to analyze their nitrogenated structures, as shown in Fig. 5. There are four main peaks of nitrogen in different chemical states in the carbon network located at approximately 398.3, 399.8, 401.1 and 403.6 eV, corresponding to pyridinic nitrogen (N-6), pyrrolic nitrogen (N-5), quaternary nitrogen (N-Q) and oxidized nitrogen (N-X), respectively.8–10,46,47 The content of each nitrogenated structure was calculated based on the peak area, as shown in Table 2. Interestingly, N-5 was the main component of all the samples, while other nitrogen configurations were in the following order: N-6 > N-Q > N-X. The origin of the dominant N-5 is depicted from the structure of chlorophyll, which consists of a porphyrin head, i.e. four pyrrole rings containing nitrogen arranged in a ring around a magnesium ion, and a long hydrocarbon tail.43 In general, N-5 and N-6 bond with two sp2 carbon atoms and contribute electron lone pairs to the carbon conjugated systems, consequently inducing electron donor and chemical reactivity of the carbon atoms, and playing a prominent role in the pseudocapacitance behavior. In the case of N-Q, the nitrogen atom takes the position inside an aromatic ring (so-called graphitic N) with sp2 hybridization and saturated bonding, enhancing the electrical conductivity of carbon materials.22,40 Since it is theoretically proven that the nitrogen acts as an electron donor in the carbon networks, the Hall effect measurement was employed to investigate the electrical properties of the ACs. The calculated resistivity and charge density of SD2 and S-AC were approximately 0.78 Ω cm and 1.09 × 1019 cm−3, and 0.82 Ω cm and 5.03 × 1018 cm−3, respectively. The lower resistivity and higher carrier density are also evidence of a higher nitrogen doping in SD2 and are consistent with the XPS analysis results.
Furthermore, the activated carbon also included approximately 7.0–9.7 at% oxygen. The O1s spectra are deconvoluted, as shown in Fig. S4.† The oxygen-containing configurations of all the samples are classified into three groups, including OC–OH in carboxyl groups (531.2), CO in carbonyl groups (532.2 eV) and C–OH in phenol groups and/or C–O–C in ether groups (533.2 eV). The presence of oxygenated functional groups may improve the wettability of the carbon surface and increase the specific capacitance by taking part in a faradaic reaction.19,48
The productivity of the ACs derived from SSLs using the conventional method and the direct activation was approximately 30% and 10%, respectively. Although, the direct activation showed a lower productivity, it exhibited advantages in terms of higher surface area and higher nitrogen content. Moreover, the direct activation is simple and not time-consuming. The productivity of the SSL-derived ACs is comparable to other plant-based biomass-derived ACs by the conventional method, and higher than the ACs derived from animal sources, such as silkworm pupae.19
Fig. 6a shows the CV curves of all samples at a scan rate of 1 mV s−1 in the potential window range of 0–2.5 V. A relatively quasi-rectangular shape indicates an electrical double-layer capacitor (EDLC) at the interface between the electrode material and electrolyte. Particularly, the SD-ACs displayed an additional hump located at approximately 1.6 V generated from redox reactions of the nitrogenated functional groups,50 while the hump was not clearly observed in S-AC due to its lower nitrogen content. Although the surface area of S-AC was higher than that of the SD1.75, the larger area of the CV curve of SD1.75 than that of the S-AC implies a high capacitance occurring from redox reaction due to nitrogenated functional groups.
Fig. 6b shows the galvanostatic CD curves at a current density of 0.02 A g−1 in the potential range of 0–2.5 V. All the CD curves have a symmetric triangular-type shape, presenting excellent electrochemical reversibility and supercapacitive behavior.51 SD-ACs showed a longer charge–discharge time, indicating a higher specific capacitance than S-AC. The values of the specific gravimetric and volumetric capacitances of each electrode material were calculated from their CD curves, which showed the following order: SD2 (179.2 F g−1, 87.8 F cm−3) > SD1.75 (168.8 F g−1, 85.5 F cm−3) > SD1.5 (150.8 F g−1, 76.0 F cm−3) > S-AC (138.2 F g−1, 75.6 F cm−3). SD2 exhibited the best performance in both specific gravimetric and volumetric capacitances, which is attributed to the synergistic effects of its highest surface area and nitrogen-containing functional groups.
Fig. 6c displays the EIS spectra of all the samples in the frequency range of 0.01 Hz to 1 MHz by applying an amplitude of 5 mV. The EIS spectra consist of two main regions: first, a semicircle at the high-frequency region, which is related to the series resistance (RS) and the charge-transfer resistance (RCT), and second, a nearly vertical linear line at the low-frequency region, which corresponds to the diffusion-controlled process.52 All the samples presented similar semicircle curves, but different x-intercepts and diameters. The x-intercept (Z′ (Ω)) can be interpreted as the RS of the electrode, which is the total resistance of the electrode material, electrolyte, and the contact resistance between the collector and electrode material. The values of RS for SD1.5, SD1.75, SD2 and S-AC were approximately 3.27, 3.18, 1.98 and 4.18, 3 Ω, respectively. The RCT values were measured from the diameter of the semicircle, representing the kinetic resistance. The values of RCT of SD1.5, SD1.75, SD2 and S -AC were approximately 6.05, 4.82, 3.07 and 4.18 Ω, respectively. SD2 showed the lowest RS and RCT compared to S-AC, implying its enhanced electrochemical properties.
Normally, the important factors for the enhancement of supercapacitor performance are surface area, mesopore volume, pore diameter and heteroatom doping in carbon materials, which can be described as follows: (i) a large surface area with a high ratio of mesopore seems to be the preferable path for ion accessibility. In an organic electrolyte, the ions involved in the capacitive behavior are in the form of desolvated and/or partially desolvated ions. The solvated ions are generally larger than the desolvated ions. The anion tetraethylammonium (TEA+) solvated and desolvated ions are 1.35 and 0.67 nm, respectively, and cation tetrafluoroborate (BF4−) are 1.40 and 0.48 nm, respectively.53 Accordingly, the large and unstable ion size of organic electrolytes compared to that of the aqueous electrolyte makes it difficult to transfer into the micropores.54 Hence, the enlarged volume of the mesopore and larger average pore diameter of SD-ACs provide an accessible route for ions to transfer trough the porous network, contributing to the supercapacitor enhancement in organic electrolyte system.37 (ii) The nitrogen heteroatom in SD-ACs also plays a crucial role in improving its capacitive performance, as clearly seen in SD1.5 and SD1.75 with a larger area of CV curves, longer discharge time of CD curves and smaller x-intercept and smaller semicircle of EIS spectra. The performance improvement can be explained by the following reasons. The electron lone pair from N-5 and N-6 can enhance the electrochemical performance by inducing a faradaic reaction.19,22 The contributing positive charge of N-Q is inside the aromatic ring (graphitic N) with sp2 hybridization and saturated bonding, leading toan enhancement in the electrical conductivity of the carbon material.40 This was confirmed by the result in the reduction of RS and RCT of SD2.
In addition, Fig. 6d shows the specific capacitance of each electrode applied at various current densities from 0.02 A g−1 to 0.5 A g−1. Each sample exhibited a gradual decrease in specific capacitance when the current densities increased. SD2 had the highest specific capacitance even at a current density of 0.5 A g−1. The capacitance retention of SD2 (87%) was relatively equivalent to that of S-AC (87%). Furthermore, the long-life cycling performance of the SD2-based electrode was examined via CD measurements at a current density of 0.5 A g−1. As shown in Fig. 6e, SD2 exhibited a capacitance retention of 97.5% after 3000 cycles, suggesting the highly stable and reversible charge–discharge process of the electrode. The inset of Fig. 6e shows the CD curves of the first and last three cycles, implying excellent stable cyclic ability with unchanged triangle shapes.
Fig. 7b shows the Ragone plot, which is a plot of power density against energy density, of the SD2 cell compared to other supercapacitor cells using green leave-derived ACs via conventional method and other biomass material-derived ACs via conventional and direct methods.19–28 The data for each cell is summarized in Table S3.† The SD2 cell showed an energy density and power density of 35.3 W h kg−1 and 542.3 W kg−1 at 2.5 V and outstanding 78.5 W h kg−1 and 829.7 W kg−1 at 3.5 V, respectively, exhibiting an improvement in energy density compared to the ACs in other works. In addition, one of the symmetric supercapacitor cells based on SD2 was successfully used as a power source operating at 3.5 V to illuminate 64 super-bright white LEDs and 54 red LEDs, as shown in Fig. 7c.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c9ra03437d |
This journal is © The Royal Society of Chemistry 2019 |