Elaine G.
Mission
*a,
Jonas Karl Christopher N.
Agutaya
a,
Armando T.
Quitain
*b,
Mitsuru
Sasaki
c and
Tetsuya
Kida
d
aGraduate School of Science and Technology, Japan. E-mail: elaine_mission@kumadai.jp
bCollege of Cross-Cultural and Multidisciplinary Studies, Japan. E-mail: quitain@kumamoto-u.ac.jp
cInstitute of Pulsed Power Science, Japan
dFaculty of Advanced Science and Technology, Kumamoto University, Kumamoto 860-8555, Japan
First published on 25th September 2019
Biomass valorization involves breaking down naturally occurring long chain polysaccharides into their constituent monomers. The polysaccharide chain consists of monomers adjoined via C (carbon)–O (oxygen) glycosidic linkages that are typically cleaved via hydrolytic scission. In this study, we aimed to recover fucose from the polysaccharide fucoidan, which can be extracted from seaweed biomass. We investigated the depolymerisation behavior of fucoidan sourced from two different species of seaweeds, namely Undaria pinnatifida (F-UP) and Fucus vesiculosus (F-FV). Catalytic depolymerisation experiments were performed using four different carbon-based catalysts – graphene, multiwalled carbon nanotubes (MWCNT), graphene oxide (GO), and reduced graphene oxide (rGO) – under microwave (MW) irradiation. Our results showed that the depolymerisation of fucoidan was best achieved using GO, which was attributed to the abundance of oxygen functionalities on its surface. Furthermore, based on gel permeation chromatography analyses, the depolymerisation of fucoidan was found to follow a two-step process: (1) random scission leading to the production of short-chain oligosaccharides and (2) acid-catalysed hydrolysis of the oligosaccharides to fucose. Because of the longer chain length of F-UP (61 kDa), the highest fucose yield of 17.4% using this species was obtained at a higher temperature of 120 °C in a closed vessel. Meanwhile, in the case of F-FV (1.1 kDa), the highest yield of 54.0% was obtained under reflux conditions at a lower temperature of 104 °C. Our mechanistic study based on semi-empirical quantum calculations also revealed that the recovery of fucose from F-FV is more energetically favoured than from F-UP as a result of their structural differences.
Biomass has been widely accepted as a viable alternative to fossil fuels. In particular, terrestrial lignocellulosic biomass, which is largely composed of cellulose and hemicellulose, has attracted much attention because it is a major source of sugars and platform molecules that can be converted to bio-based fuels and chemicals.4–6 In recent years, however, additional challenges on the use of lignocellulosic feedstock have surfaced, which include (1) competition for land use with food production,7 (2) water and fertilizer requirement for cultivation, and (3) pre-treatment for delignification.8 Algal biomass offers most of the benefits derived from lignocellulosic biomass, but its use does not pose the aforementioned challenges. Despite algae typically having a low cellulose content,9 they contain a large amount of other polysaccharides that can be depolymerized to produce a variety of fermentable sugars depending on their species.
An example is the brown algae that is commonly known as wakame (Undaria pinnatifida). While it is a staple food in Japan and Korea, substandard wakame unfit for food or dietary purposes is either discarded as waste or returned to the sea, causing environmental problems. Additionally, it is widely regarded as an invasive species in Europe, North America, and New Zealand where it has caused an ecological imbalance,10 thus enhancing its viability as a renewable feedstock. U. pinnatifida contains fucoidan, a polysaccharide that is composed mainly of L-fucose units, which are connected via 1,3 linkages and are sulphated in the 2- or 4-positions.11
Aside from seaweeds, L-fucose, which is a hexose deoxy sugar, is contained as part of indigestible polysaccharides found in fruits and vegetables. In mammals, this monosaccharide exists predominantly as an O-glycosidically linked component of glycoproteins, glycolipids, and oligosaccharides.12 Similar to glucose, fucose can be used as a renewable feedstock in the production of fuels and platform chemicals. Petit and co-workers reported that the metabolism of fucose by E. coli, S. enterica, and other bacteria produced 1,2-propanediol, which can be converted into propanol and propionate.13 Aside from its various applications as a solvent, propanol has been shown to decrease greenhouse emissions when used as an additive in fuel blends.14,15 Meanwhile, propionate is a precursor to acrylic plastic production.16
Presently, there is a scarcity of research that focuses on the recovery of fucose from fucoidan, indicating that this direction is relatively unexplored. One route is the enzymatic hydrolysis of fucoidan, but this yields mostly oligosaccharides and not the monosaccharide fucose.17,18 In another study, Quitain et al. carried out the microwave-hydrothermal extraction and degradation of de-oiled U. pinnatifida in supercritical carbon dioxide that resulted in the production of low molecular weight products, but they did not specify the amount of fucose in their hydrolysate.19 On the other hand, Rodriguez-Jasso et al. recovered various sugars, majority of which is fucose, from sulphated polysaccharides extracted from Fucus vesiculosus using 2 M trifluoroacetic acid at 121 °C for 2 h.20 Moreover, Malihan et al. utilized hydrochloric acid in combination with an ionic liquid and obtained 147.3 mg of sugars per gram of U. pinnatifida; 10% of this quantity was fucose.21 However, the difficulty in recovering the soluble products such as sugars in a homogeneous aqueous system and the high cost of ionic liquids render these methods impractical for scale-up.
Since the carbohydrates used in energy and chemical conversion systems are mostly polysaccharides, the release of the desired fermentable sugars involves the cleaving of the glycosidic C–O linkage along the polymer chain. A number of deconstruction methods for cellulose have been developed in order to break its structural framework, including mechanical treatment,22 use of ionic liquids,23 and hydrothermal liquefaction.24,25 However, these methods are not applicable in the processing of algae because of its high moisture and oxygen content, and low bulk density. A suitable pathway is the hydrolysis of fucoidan in the liquid phase and in the presence of a catalyst that can effectively break the resilient glycosidic bond in its structure.
In a previous study, we demonstrated that graphene-based catalysts in tandem with microwave irradiation is a promising pre-treatment- and additive-free approach in the depolymerisation of cellulose.26 The in situ de-crystallization, dissolution, and hydrolysis of cellulose were made possible by the synergy between microwave that facilitated the conformational changes in the bulk cellulose structure and graphene oxide (GO) that provided the active sites necessary for the hydrolytic cleaving of the glycosidic bonds in cellulose leading to the production of glucose. However, because of the difference between the structures of cellulose and fucoidan, our key findings for cellulose simply cannot be extrapolated to fucoidan.
In this current work, we employed both an experimental and a theoretical approach to gain mechanistic insights into the hydrolytic cleaving in fucoidan under microwave-carbocatalytic conditions. First, we performed quantum calculations to understand and determine a reaction pathway for the acid-catalysed hydrolysis of fucoidan. Second, we carried out the depolymerisation of fucoidan using various carbon-based catalysts under microwave irradiation. Fucoidan from two different species, namely U. pinnatifida (F-UP) and F. vesiculosus (F-FV), were used as model compounds. The depolymerisation behaviour at several temperatures, reaction time, GO loading and form, and microwave (MW) power were investigated. Lastly, we compared the mechanisms of the depolymerisation of fucoidan and cellulose.
Fig. 1 X-ray diffraction spectra for (a) microcrystalline cellulose, (b) amorphous cellulose, and (c) fucoidan from U. pinnatifida. |
The simulations proceeded as follows: first, a partial geometry optimization at the bond interchange regions was performed for each transition state (TS). Then, the resulting configuration was subjected to a saddle point search, which also computed for the vibrational frequencies. When the structure exhibited a single imaginary frequency, the intrinsic reaction coordinate (IRC)35 was traced from the TS to the energy-minimum geometries or intermediates (Int). The structures were generated using Avogadro36 and the output files were analysed using MacMolPlt.37
The structure of fucose is shown in Fig. 2. As a repeating unit in fucoidan extracted from seaweeds, this sugar is sulphated at different points depending on the order to which the particular species of seaweed belongs. In the case of F-UP, which is from the order Laminariales, the units are sulphated mainly at the O-4 position and some additionally at the O-2 position, and these a-L-fucopyranose residues are α-1,3-linked.38 On the other hand, F-FV of the order Fucales has units that are sulphated at O-2 and, to a lesser extent, at O-3, and the linkages are mainly α-1,3 with a high degree of α-1,4 as well.39Fig. 3 shows the representative models of fucoidan with three repeating units for each species. These structures were adopted from the review paper of Ale and Meyer,40 but with the negatively-charged sulphate functional groups terminated with hydrogen.
In the simulations, the recovery of a fucose monomer from the non-reducing end of fucoidan was investigated. The simulation revealed that the acid-catalysed hydrolysis of fucoidan involves four steps as shown in Fig. 4. The reaction is initiated by the protonation of the oxygen at the glycosidic linkage (TS1, Int1). While the protonation of the endocyclic oxygen is also possible, this path was no longer explored in this study since it has shown to be less energetically favoured in a study on the disaccharide sucrose.41 Next, the bond between the oxygen and C1 breaks (TS2), leading to the formation of a carbocation (Int2) and a fucoidan with two sugar units. While the bond breakage may also occur between the oxygen and C2, the presence of the more electronegative oxygen bonded to C1 produces a more stable carbocation. The oxygen of a water molecule then attacks the electron-deprived carbon in the intermediate (TS3), resulting in a fucose molecule with a protonated hydroxyl group (Int3). Finally, the proton is recovered (TS4), yielding the desired product. A similar set of calculations was performed in the absence of a proton, but the simulations did not proceed to the fragmentation at the glycosidic bond, which may explain the importance of an acid in initiating the reaction. Performing the same procedure, our simulations shows that the hydrolysis of F-FV follows the same four-step process (Fig. S2†).
Fig. 4 Mechanism of the acid-catalysed hydrolysis of fucoidan from U. pinnatifida. The lengths in ångströms of the bond interchanges in the transition states are shown in blue. |
Using cellotriose as the model compound for cellulose, we found that the mechanism for the hydrolysis of cellulose followed the same four-step process from our quantum calculations with fucoidan (Fig. S3†). The energy profiles of the hydrolysis of the three substrates were then generated (Fig. 5). The electronic energies of the structures were computed also at the PM3 level of theory and the values in the graph are relative to the energy of the precursor for each substrate. The activation energies of the four steps are also reflected in the graph. For all three compounds, the first step, which is the protonation of the glycosidic oxygen, was found to be rate-determining because it required the highest activation energy Ea. Considering the values of Ea at this step, the hydrolysis of F-UP demanded the highest energy at 88.11 kJ mol−1, followed by F-FV at 74.78, and cellulose at 70.02. Relative to its precursor, the final product for the depolymerisation of F-UP also possessed the highest electronic energy of 86.69 kJ mol−1. The energies of respective monosaccharides from F-FV and cellulose are much lower and comparable to each other at 38.89 and 41.57, respectively. These comparisons demonstrate that the hydrolysis of F-UP is less favoured via the acid-catalysed hydrolysis route than those of F-FV and cellulose. The trend with respect to the rate of hydrolysis based on the activation energies as determined from the mechanistic studies is in agreement with the yields obtained in the experiments, with cellulose26 having the best values, followed by F-FV, and finally, F-UP. Nevertheless, despite this consistency, the mechanism presented in this current study is limited only to a purely acid-catalysed reaction with the assumption that GO acts as the source of the proton required to initiate the reaction. This assumption is supported by previous studies that have shown that the carboxylic groups42 present in the structure of GO make it effective as an acid catalyst.
Fig. 6 Structures of (a) graphene, (b) multiwalled carbon nanotubes, (c) graphene oxide, and (d) reduced graphene oxide. |
In the first set of experiments, F-UP was used as the substrate. Since it has a long chain length of 61 kDa, the MW irradiation of F-UP was carried out in a closed vessel using the Microwave Assisted Reactor System (MARS 6). The Experimental details are in Section 1 of the ESI.† A GPC analysis of the hydrolysates (Fig. 7) revealed that there was a distinct product distribution for each catalyst and that the main products were low molecular weight oligomers of fucoidan. When MWCNT was used, the resulting hydrolysate was found to contain long-chain oligosaccharides with an average molecular weight of 4.3 kDa, represented by a predominantly broad peak. When graphene was used as the catalyst, two peaks were detected representing two sets of oligosaccharides produced that were in the range of 3.1 to 4.2 kDa. In this case, more long-chain oligosaccharides were produced than short ones. Since the main difference between these two catalysts was their structure, it can be inferred that the graphene monolayer provided a larger active surface for the hydrolysis of fucoidan.
The chromatogram for the hydrolysate with rGO as the catalyst also exhibited two peaks, but it showed that the mixture is dominated by short chain oligosaccharides. Finally, when GO was used as the catalyst, a single narrow peak corresponding to much shorter oligosaccharides with an average molecular weight of 1.1 kDa reflected in the chromatogram. Since all of the catalysts used in this study have a graphene backbone, they have high MW reception, which allows for the highly localized heating on the surface of these materials.48,49 This phenomenon may have promoted the ionization of water50 at the surface of the catalyst, thus providing the necessary protons to cleave the polymer chain.
Blank experiments were performed to provide further comparison with earlier findings. The results of the GPC analysis are illustrated in Fig. S4.† When the depolymerisation was carried out under microwave irradiation, but without a catalyst, the chain length was reduced moderately from 61 to 58 kDa, indicating that MW alone is not effective in depolymerizing the long chain polymer. On the other hand, when the depolymerisation was carried out with GO under conventional heating, two peaks were observed: the undissociated (61 kDa) and partially dissociated (5.2 kDa) F-UP.
Using high performance liquid chromatography (HPLC), we determined the yield of fucose from the reaction. With the use of MW only, there was very minimal fucose yield production at 0.5%, indicating that this potentially came from the reducing end of the polymer chain and does not necessarily correspond to fucose obtained from the depolymerisation process. With both MWCNT and graphene, no fucose was detected in the hydrolysate. Both graphene and MWCNT are devoid of oxygenated functionalities, therefore, the mechanism for the depolymerisation using these two catalysts can be likened to the hydrothermal treatment of cellulose in the work of Remón et al. where only oligosaccharides were produced at temperatures below 200 °C.51 When rGO was used, a yield of 2.4% was achieved and this value significantly increased to 17.4% when GO was used instead. In contrast, GO possesses a number of functional groups that can catalyse the hydrolysis of fucoidan. For instance, the carboxylic group present in GO52 can serve as the acid necessary to produce the fucose monomer. Finally, the decrease in the yield of fucose in the rGO-catalysed reaction was a result of the elimination of some of the oxygen functionalities in its precursor GO when this catalyst was synthesized. Our evaluation of catalytic performance of four carbon-based materials based on the presence of oxygen functional groups further reinforces the importance of an acid catalyst in effectively recovering monosaccharides from biomass.49,53–55 Moreover, the uniform short chain oligomers produced with GO could have led to the higher fucose yield.
Control experiments employing graphene and MWCNT coupled with trace amounts of acids, which represent the oxygen functionalities in GO, were also performed and the results are available in Section 5 of the ESI.† Results show that the addition of trace acids marginally improved sugar recovery, further highlighting the unique structure GO. Meanwhile, when GO was used under conventional heating, a yield of about 17% was also obtained. However, this required an additional 6 min of preheating at 300 °C over the 15 min reaction time. Because of the higher temperature requirement, longer pre-treatment, and higher energy costs associated with conventional heating, MW irradiation becomes a more practical approach to the depolymerization of fucoidan.
The reaction was also carried out for 30 min at the three temperatures. The longer reaction time resulted in taller peaks for short-chain oligosaccharides and shorter peaks for long-chain ones. The oligosaccharides produced after the first time period were speculated to be further broken down to short-chain sugars after the additional 15 min.
Fig. 9 shows the yield of fucose at different temperatures and reaction time. The trend in the graph demonstrates the more significant effect of temperature in improving the yield of fucose. The highest yield of 17.4% was obtained at 120 °C and 30 min. The reaction, especially at this temperature, was no longer extended beyond this period because of the formation of degradation products. Aside from the peaks of GO and fucose, a third peak emerged in the HPLC chromatogram of the mixtures (see Fig. S7†) at 120 °C, which we attributed to the formation of side products. Any further increase in either the temperature or the reaction time may favour the formation of these unwanted compounds and consequently affect the selectivity toward the production of fucose. Under the conditions considered in this study, the recovery of fucose through the hydrolysis of fucoidan cannot be achieved with high yield and selectivity because fucose is highly reactive and forms degradation products, thus affecting hydrolysate quality and selectivity.
Fig. 10 Effect of (a) reaction temperature; (b) graphene oxide form and concentration, and (c) microwave power on fucose yields from the depolymerisation of fucoidan from F. vesiculosus [reaction conditions: 50 mg F-FV in (a) and (c), 100 mg F-FV in (b); 50 mg GO, 10 ml water, 15 min, 200 W except in (c), 300 rpm stirring; blank run in (c) was carried out in 140 °C, 30 min following the protocol in ref. 19]. |
We also investigated the effect of the variation in the amount of catalyst dosed into the system and of the form of GO, either powder or dispersed (Fig. 10b). As expected, the increase in the GO loading led to a higher fucose yield due to the increase in the number of active sites. However, some of the GO added to the system simply accumulated on the sides of the vessel, thus any increase in the amount of GO is both impractical and wasteful. At a loading of 0.5 wt%, dispersed GO performed better than the powder form, but a dispersion of higher concentration was too viscous for use which limits the yield.
We achieved higher yields when MW power was increased as seen in Fig. 10c. In contrast to a closed system where the effect of MW power is dominant only during heating up time and then diminishes when the set temperature is reached,26 MW irradiation can be programmed as continuous or intermittent under reflux conditions. At 600 W, the highest fucose yield of 54.0 wt% was achieved. Higher MW power may have caused higher temperatures at the GO surface, facilitating the hydrolysis reaction. Moreover, it has induced rapid rotation of molecules that facilitated molecular collisions leading to a faster hydrolysis process. In conjunction with the thermal effects, incident MW irradiation has also been postulated to increase the collisions between the reacting components in the medium, which in turn promotes the reaction.57 In particular, the increased kinetic energy of water molecules via dielectric polarization58 as a consequence of microwave absorption may have contributed to its improved interaction with fucoidan, leading to its hydrolysis. In order to isolate the contribution of synergistic MW–GO effect on the yields, a blank run (without catalyst) in conventional heating was performed. Despite a much longer reaction duration that includes about 10 min pre-heating and 30 min reaction time, the yield obtained was only about 36%.
The highest yield of fucose from F-UP was 17.4%, which was achieved at 120 °C in a closed system. On other hand, the highest yield of fucose from F-FV was 54.0%, which was attained under reflux conditions at a lower temperature of 104 °C. Because of the higher temperature requirement for the depolymerisation of F-UP, the system could not be operated with a reflux using this substrate. The lower temperature needed in the depolymerisation of F-FV was attributed to its lower molecular weight of 1.1 kDa compared to that of F-UP, which is 61 kDa.
To further gain insights into the process, we determined the mechanism for the reaction using quantum calculations, starting with a three-unit fucoidan as a representative model for the short-chain precursor to the recovery of fucose. Our calculations using the semi-empirical PM3 method showed that the acid-catalysed hydrolysis of fucoidan is a four-step process: (1) protonation of the glycosidic oxygen, (2) cleavage of the C–O bond yielding a fucosyl carbocation, (3) nucleophilic attack of water on the resulting carbocation, and (4) deprotonation.
We further extended our mechanistic study to cellulose, which was the substrate used in our previous study. We found that the hydrolysis of cellulose follows the same four-step mechanism. Moreover, our calculation of the activation energies of the reactions showed that cellulose was the easiest to hydrolyse, followed by F-FV, then F-UP. This trend is consistent with our experimental results based on the yield of the respective monosaccharides of these substrates.
As our present work focuses only on the mechanism for the bond cleavage, further studies will be directed to the interaction between graphene oxide and the substrates to fully understand the role of GO as a heterogeneous catalyst in the depolymerisation of carbohydrates. Moreover, since GO serves as a heterogeneous catalyst,59,60 the mechanism of the adsorption of the substrates is also an important factor to consider for future computational work.
Footnote |
† Electronic supplementary information (ESI) available: (I) Experimental methods; (II) molecular weights from gel permeation chromatography; (III) depolymerisation of fucoidan from U. pinnatifida using graphene and multiwalled carbon nanotubes coupled with trace amounts of different acids; (IV) effect of temperature and reaction time in the hydrolysis of fucoidan from U. pinnatifida; (V) mechanisms of the hydrolysis of fucoidan and cellulose. See DOI: 10.1039/c9ra03594j |
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