Weijia
Mao‡
,
Chen-Gang
Wang‡
,
Yunpeng
Lu
,
Winnie
Faustinelie
and
Atsushi
Goto
*
Division of Chemistry and Biological Chemistry, School of Physical and Mathematical Sciences, Nanyang Technological University, 21 Nanyang Link, 637371 Singapore. E-mail: agoto@ntu.edu.sg
First published on 26th November 2019
Four families of oxyanions, i.e., carboxylate, nitrate, phosphate, and sulfonate, were studied as novel catalysts in living (or reversible deactivation) radical polymerization via oxygen–iodine halogen bonding catalysis. Oxyanions with sodium and tetraalkylammonium counter-cations exhibited good catalytic activities and high solubilities in hydrophilic and hydrophobic monomers. These oxyanion catalysts were amenable for methyl methacrylate, functional methacrylates, styrene, and acrylonitrile, and also afforded block copolymers with low dispersities. The catalytic activities of the oxyanions were also theoretically studied using density functional theory (DFT) calculation. The studied four families of oxyanions are abundant in natural and synthetic compounds. Non-toxic natural carboxylates were successfully used to synthesize well-defined biocompatible polymers. The low cost, low toxicity, and accessibility for a range of polymer designs are attractive features for practical use.
Living radical polymerization, also termed reversible-deactivation radical polymerization, is an effective method to synthesize well-defined polymers with predictable molecular weights and narrow molecular weight distributions.12–17 Our research group developed an organocatalyzed living radical polymerization using alkyl iodide (R–I) as an initiator and an organic molecule as a catalyst.18–26 Mechanistically, the dormant polymer–iodide (polymer–I) and the catalyst are supposed to form a halogen-bonding complex (polymer–I⋯catalyst). The complex subsequently reversibly generates the propagating radical (polymer˙) (Scheme 1). We term this polymerization reversible complexation mediated polymerization (RCMP). RCMP is attractive because no special capping agents or metals are required while it is amenable for a wide range of monomers and polymer structures. Several effective catalysts such as iodide (I−) and pseudo-halide anions have been utilized in RCMP.19,21 Recently, we reported that pyridine N-oxide (C5H5N+–O−) derivatives worked as efficient catalysts.27 The use of oxygen-centered anions (O−) opened a new avenue in catalyst development in RCMP. However, the rigid aromatic structure and multi-step synthesis of pyridine N-oxide derivatives limited practical applications.
An oxyanion is generally described as a polyatomic anion with the chemical formula [ExOy]z−, where E is an element and O is oxygen. E can be various elements and bonds to one or more oxygen atoms to form functional oxyanions such as carboxylate (E = C, x = 1, y = 2, and z = 1), nitrate (E = N, x = 1, y = 3, and z = 1), sulfonate (E = S, x = 1, y = 3, and z = 1 or 2) and phosphate (E = P, x = 1, y = 4, and z = 1, 2 or 3). Oxyanions are widely witnessed in natural and synthetic compounds such as enzymes, lipids, drugs, and surfactants for biomedical and industrial applications.28–30 While the halogen bonding of oxyanions such as carboxylates and sulfates has been used in crystal engineering, little attention has been paid to their use in halogen bonding catalysis (catalytic reactions). Poli et al. recently reported the use of several oxyanions (or oxygen-centered anions) including carbonates, bicarbonates, sulphates, bisulphates, and nitrates as catalysts in atom transfer radical polymerization with ethyl α-bromophenylacetate as an initiator. While a comprehensive and elegant study was performed, the weak halogen bonding interaction between alkyl bromide and oxyanions led to relatively low monomer conversions (up to 37.5% conversion) and relatively large polydispersity indexes (Đ ≥ 1.34), where Đ is Mw/Mn and Mn and Mw are the number-average and weight-average molecular weights, respectively.31
Herein, we report the use of carboxylates, nitrates, sulfonates, and a phosphate as RCMP oxyanion catalysts combined with an alkyl iodide initiator (not an alkyl bromide initiator). Unlike pyridine N-oxide derivatives, these oxyanion families enable a diverse molecular design because of their simple structures and abundance in natural, biological, and synthetic chemistries. These oxyanion catalysts were amenable for a broad range of monomers including methyl methacrylate, functional methacrylates, styrene, and acrylonitrile, which is advantageous over the previous pyridine N-oxide catalysts. Such wide scopes in catalyst structures and amenable monomers are attractive features. The catalytic activities of the oxyanion catalysts were also theoretically studied via density functional theory (DFT) calculation. Fig. 1 shows the studied alkyl iodide initiator, oxyanion catalysts, and ethers used to dissolve the catalysts. Block copolymers with hydrophobic and hydrophilic segments were also successfully synthesized using the oxyanion catalysts.
Entry | Target DPa | Catalyst | [MMA]0/[CP-I]0/[catalyst]0/[18-crown-6-ether]0/[I2]0 (mM) | T (°C) | T (h) | Conv. (%) | M n (Mn,theob) | Đ |
---|---|---|---|---|---|---|---|---|
a Target degree of polymerization at 100% monomer conversion (calculated by [MMA]0/[CP-I]0). b Theoretical Mn calculated with [MMA]0, [CP-I]0, and monomer conversion. c The addition of 10 wt% 1-butanol (MMA/1-butanol = 9/1 (w/w)). | ||||||||
1 | 100 | NaOAc | 8000/80/80/80/0 | 70 | 10 | 80 | 7500 (8000) | 1.14 |
2 | 100 | None | 8000/80/0/80/0 | 70 | 10 | No polymerization | ||
3 | 100 | NaOAc | 8000/80/80/0/0 | 70 | 10 | No polymerization | ||
4 | 100 | NaOEH | 8000/80/80/80/0 | 70 | 3 | 75 | 10000 (7500) | 1.21 |
5 | 100 | NaOEH | 8000/80/80/80/5 | 70 | 8 | 80 | 8800 (8000) | 1.19 |
6 | 200 | NaOEH | 8000/40/40/40/5 | 70 | 8 | 80 | 21000 (16000) | 1.15 |
7 | 400 | NaOEH | 8000/20/20/20/5 | 70 | 24 | 81 | 30000 (32000) | 1.38 |
8 | 100 | BMIM-OAc | 8000/80/80/0/0c | 70 | 8 | 78 | 8600 (7800) | 1.30 |
9 | 100 | BNOAc | 8000/80/80/0/5 | 70 | 6 | 72 | 14300 (7200) | 1.24 |
10 | 100 | BNNO3 | 8000/80/80/0/5 | 70 | 8 | 79 | 8400 (7900) | 1.22 |
11 | 100 | EHNO3 | 8000/80/80/0/0 | 70 | 24 | No polymerization | ||
12 | 100 | BNCH3SO3 | 8000/80/80/0/5 | 70 | 24 | 75 | 7800 (7500) | 1.28 |
13 | 100 | BNCF3SO3 | 8000/80/80/0/5 | 70 | 24 | No polymerization | ||
14 | 100 | BNHPO4 | 8000/80/80/0/5 | 70 | 6 | 82 | 10500 (8200) | 1.20 |
For a better solubility of the catalyst, we used sodium 2-ethylhexanoate (NaOEH) bearing a 2-ethylhexyl group together with 18-crown-6-ether (Fig. 3 (filled square) and Table 1 (entry 4)). NaOEH brought no induction period because of the good solubility and hence led to faster polymerization, reaching 75% monomer conversion in 3 h. The Mn value linearly increased with the monomer conversion but deviated from the Mn,theo value, probably because NaOEH is a highly active catalyst to rapidly generate a large amount of alkyl radicals from alkyl iodides, where the termination among short oligomer radicals significantly took place at an early stage of polymerization (until a sufficient amount of deactivator is accumulated). The generated low-molar-mass terminated species were not counted as polymers in the GPC analysis. In order to suppress the termination, we added a small amount of deactivator, i.e., molecular iodine (I2), so that the generated alkyl radical can smoothly be capped with iodide to generate the dormant species. With the addition of I2 (5 mM), the Mn value was in agreement with the Mn,theo value and the Đ value was below 1.2 from an early stage of polymerization (Fig. 3 (open square) and Table 1 (entry 5)). The high catalytic activity of NaOEH also allowed the synthesis of higher molecular weight polymers with Mn = 21000–30000 and Đ = 1.15–1.38 (Table 1 (entries 6 and 7)). These results demonstrate the effectiveness of the NaOEH catalyst.
As completely metal-free (sodium-free) catalysts, we also used 1-butyl-3-methylimidazolium acetate (BMIM-OAc) (Fig. 3 (triangle) and Table 1 (entry 8)) and BNOAc (Fig. 4 (circle) and Table 1 (entry 9)) and obtained polymers with Đ = 1.24–1.30. 1-Butanol (10 wt%) was added to dissolve BMIM-OAc in MMA. Both catalysts are sodium-free and did not require the crown ether for the dissolution. However, the Mn value deviated from the Mn,theo value. Unlike NaOEH, the deviation was observed even in the presence of I2 (deactivator) for both catalysts, probably because the deviation is attributed to the HI elimination (side reaction) from CP-I (and short polymer–I), as was observed in the radical trapping experiment in the case of BNOAc (Fig. 2c). In general, a higher basicity (a higher nucleophilicity) leads to stronger halogen bonding and is beneficial for promoting halogen bonding catalysis. However, too high basicity leads to significant elimination as a competitive side reaction. While the ion pair (carboxylate anion and counter cation) is fully dissociated in aqueous solutions, it tends to associate in organic solutions. In the MMA medium, because of this association, the basicity may differ for Na and organic carboxylates. A possible reason why the elimination was insignificant and significant for Na and organic carboxylates, respectively, would be their different basicities in MMA, although the exact mechanism is unclear at the moment.
A sulfonate (RSO3−) anion is another EO3− type anion structurally similar to NO3−. Similar to BNNO3, tetrabutylammonium methanesulfonate (BNCH3SO3) worked as an efficient catalyst and afforded a good agreement of Mn with Mn,theo and low Đ values (≤1.28) (Fig. 4 (triangle) and Table 1 (entry 12)), suggesting a minor occurrence of the elimination. In contrast to the successful polymerization with methyl sulfonate (BNCH3SO3), no polymerization took place with trifluoromethanesulfonate (tetrabutylammonium trifluoromethanesulfonate (BNCF3SO3)) (Table 1 (entry 13)). The electron-withdrawing trifluoromethyl group decreases the basicity (nucleophilicity) of SO3− and hence suppresses the halogen bonding catalysis, giving no polymerization.
A phosphate (PO4−) anion forms an (RO)2PO2− structure. The resonance of PO2− is similar to that of a carboxylate (CO2−) and hence the basicity of PO4− is relatively high. Therefore, the polymerization with tetrabutylammonium phosphate monobasic (BNHPO4) led to a marked deviation of Mn from Mn,theo due to the elimination (Fig. 4 (hexagon) and Table 1 (entry 14)).
As a whole, all the four families of oxyanions (carboxylate, nitrate, sulfonate, and phosphate) were effective for halogen bonding catalysis and induced polymerization. The four families of oxyanions are abundant in natural and synthetic compounds with biological, enzymatic, and amphipathic functions. The low cost, low toxicity, and accessibility for broad molecular structures are attractive features for practical use and future catalyst development. The basicity increases in the order of a sulfonate CH3SO3− (pKb = 15.92) < a nitrate NO3− (15.30) < a phosphate PO4− (11.88) < a carboxylate AcO− (9.24), where the pKb values are those in aqueous solutions and can be viewed for qualitative comparison in the organic MMA medium. As mentioned, higher basicity (higher nucleophilicity) promotes the halogen bonding catalysis. However, the carboxylate and phosphate are too basic and brought about the elimination, losing the livingness in the polymerization, in the case of the organic (BN) counter cation. Importantly, the carboxylate with the Na counter cation (NaOEH) significantly suppressed the elimination (as observed in the radical trap experiment and will be demonstrated in the chain-end analysis shown below), leading to a good control of polymerization. In summary, among the studied oxyanions, sodium carboxylate (NaOEH) and BN nitrate (BNNO3) are particularly useful catalysts with respect to their high polymerization rate and good livingness (regarding Mn and Đ values).
Density functional theory (DFT) calculation was performed to support the experimental results. Methyl 2-iodo-2-methylpropionate (MMA-I (Scheme 2)) was studied as a unimer model of poly(methyl methacrylate)-iodide (PMMA-I). We calculated the Gibbs free energy change (ΔG) from MMA-I and oxyanion (reactants) to the corresponding radicals (products) (Scheme 2). The ΔG value increased in the order of acetate (69.8 kJ mol−1) < nitrate (96.1 kJ mol−1) < dihydrogen phosphate (101.1 kJ mol−1) < methanesulfonate (102.9 kJ mol−1) in the bifurcated asymmetric form (Q form). These ΔG values are smaller than that for the most effective pyridine oxide catalyst (116.1 kJ mol−1) previously reported,27 suggesting the higher catalytic abilities of the studied oxyanions. Acetate has the lowest ΔG value (hence the highest catalytic activity), which is consistent with the strongest basicity among the four types of oxyanions. The ΔG value was relatively small for nitrate. These results support the experimentally observed effectiveness of Na carboxylate (NaOEH) and BN nitrate (BNNO3) as catalysts. Phosphate has a strong basicity (the second strongest basicity among the four oxyanions) but showed the second-largest ΔG value, probably because the basicity is not always proportional to the nucleophilicity that actually influences the halogen-bonding catalysis. The use of methanesulfonate (BNCH3SO3) led to a relatively slow polymerization compared to the other three catalysts (Fig. 4), which is consistent with the calculation result showing the largest ΔG value. Not only the bifurcated asymmetric form (Q form) but also the symmetric form (P form) was observed for acetate (ΔG = 81.9 kJ mol−1) and nitrate (ΔG = 102.9 kJ mol−1). However, the Q form gave smaller ΔG values than the P form, and hence the Q form process is more favourable. The P form was not found for dihydrogen phosphate and methanesulfonate. The mono-coordinate halogen-bonding (R form) of R–O−⋯I˙ was not found in the DFT calculation, as also reported in the literature.33,34
Scheme 2 Gibbs free energy change in the reaction of MMA-I with (a) methanesulfonate, (b) dihydrogen phosphate, (c) nitrate and (d) acetate. |
Entry | Target DPa | Catalyst | [MMA]0/[CP-I]0/[catalyst]0/[V65]0/[I2]0 (mM) | T (°C) | t (h) | Conv. (%) | M n (Mn,theob) | Đ |
---|---|---|---|---|---|---|---|---|
a Target degree of polymerization at 100% monomer conversion (calculated by [MMA]0/[CP-I]0). b Theoretical Mn calculated with [MMA]0, [CP-I]0, and monomer conversion. c The addition of 18-crown-6-ether (80 mM). | ||||||||
1 | 100 | NaOEH | 8000/80/80/10/5c | 60 | 5 | 90 | 9300 (9000) | 1.14 |
2 | 100 | BNNO3 | 8000/80/80/10/5 | 60 | 6 | 88 | 8800 (8800) | 1.20 |
3 | 100 | BNCH3SO3 | 8000/80/80/10/5 | 60 | 4 | 80 | 7600 (8000) | 1.09 |
4 | 100 | BNHPO4 | 8000/80/80/10/5 | 60 | 3 | 88 | 11300 (8800) | 1.20 |
5 | 100 | NaFum | 8000/80/40/10/2c | 60 | 4 | 89 | 8400 (8900) | 1.19 |
6 | 100 | TMG | 8000/80/80/10/2 | 60 | 6 | 90 | 9100 (9000) | 1.24 |
7 | 100 | NaDOSO3 | 8000/80/80/10/0c | 60 | 16 | 78 | 8400 (7800) | 1.28 |
NaFum showed a relatively slow polymerization rate in the absence of V65 (Table S1, ESI†). With a small amount of V65 (10 mM), NaFum and TMG yielded polymers with high monomer conversions (≥89%) and low Đ values (≤1.24) in 6 h (Table 2 (entries 5 and 6)). Sodium dioctyl sulfosuccinate (NaDOSO3) is a commercial laxative.39 This alkyl sulfonate drug also worked as an efficient catalyst (Table 2 (entry 7)).
Fig. 6 1H NMR spectrum (CDCl3) of PMMA-I obtained with NaOEH (Fig. 3 (open square) for 2 h) (Mn = 4000 and Đ = 1.14 after purification). |
Entry | Monomer | Catalyst | Azo initiator | Solvent | [Monomer]0/[CP-I]0/[catalyst]0/[Azo initiator]0 (mM) | T (°C) | t (h) | Conv. (%) | M na (Mn,theob) | Đ |
---|---|---|---|---|---|---|---|---|---|---|
a PMMA-calibrated THF-GPC values for entries 1–3. Polystyrene-calibrated THF-GPC values for entries 9–11. PMMA-calibrated DMF-GPC values for entries 4–8 and 12–14. b Theoretical Mn calculated with [monomer]0, [CP-I]0, and monomer conversion. c The addition of diglyme (25 wt%). NaOEH was dissolved in this solution polymerization. d The addition of ethylene carbonate (EC) (50 wt%). NaOEH was dissolved in this solution polymerization (entry 12). e The addition of 18-crown-6-ether (80 mM). f The addition of I2 (2 mM). | ||||||||||
1 | BMA | NaOEH | None | None | 8000/80/80/0e,f | 70 | 12 | 80 | 15000 (14000) | 1.14 |
2 | BzMA | NaOEH | None | None | 8000/80/80/0e | 70 | 8 | 70 | 14000 (12000) | 1.24 |
3 | MEMA | NaOEH | None | None | 8000/80/80/0e | 70 | 4 | 75 | 15000 (12000) | 1.24 |
4 | DMAEMA | NaOEH | V65 | None | 8000/80/80/20e | 50 | 5 | 55 | 8100 (8600) | 1.34 |
5 | DEGMA | NaFum | V65 | None | 8000/80/40/40e,f | 50 | 4 | 97 | 17000 (18000) | 1.39 |
6 | DEGMA | TMG | V65 | None | 8000/80/40/40f | 50 | 4 | 81 | 15000 (15000) | 1.34 |
7 | PEGMA | NaOEH | V65 | None | 8000/80/80/10e | 50 | 8 | 60 | 24000 (18000) | 1.40 |
8 | PEGMA | NaFum | V65 | None | 8000/80/40/40e,f | 50 | 4 | 67 | 17000 (20000) | 1.28 |
9 | Styrene | NaOEH | AIBN | Diglymec | 8000/80/80/30 | 80 | 7 | 70 | 7000 (7300) | 1.41 |
10 | Styrene | BNNO3 | AIBN | None | 8000/80/80/30 | 80 | 4 | 80 | 8400 (8300) | 1.37 |
11 | Styrene | BNCH3SO3 | AIBN | None | 8000/80/80/40 | 80 | 5 | 89 | 8700 (9200) | 1.31 |
12 | Acrylonitrile | NaOEH | AIBN | ECd | 8000/80/160/10 | 75 | 4 | 54 | 5000 (3000) | 1.40 |
13 | Acrylonitrile | BNNO3 | AIBN | ECd | 8000/80/160/10 | 75 | 2 | 57 | 8000 (3500) | 1.34 |
14 | Acrylonitrile | BNCH3SO3 | AIBN | ECd | 8000/80/160/10 | 75 | 3 | 90 | 12000 (4800) | 1.39 |
Fig. 7 GPC chromatograms before (dashed lines) and after (solid lines) the block polymerizations of (a) BzMA, (b) MEMA, and (c) DMAEMA from PMMA-I macroinitiator. The polymerization conditions are shown in Table 4 (entries 1–3). |
Entry | Monomer | Target DP | [Monomer]0/[PMMA-I]0/[NaOEH]0/[V65]0a (mM) | T (°C) | t (h) | Conv. (%)b | M nc (Mn,theo)d | Đ |
---|---|---|---|---|---|---|---|---|
a The addition of diglyme (25 wt% of diglyme and totally 75% of monomer and PMMA-I). b Calculated by 1H NMR. c PMMA-calibrated THF-GPC values for entries 1 and 2. PMMA-calibrated DMF-GPC values for entry 3. d Theoretical Mn calculated with [monomer]0, [PMMA-I]0, and monomer conversion. | ||||||||
1 | BzMA | 100 | 8000/80/80/0 | 70 | 5 | 80 | 19000 (18000) | 1.37 |
2 | MEMA | 100 | 8000/80/80/0 | 70 | 5 | 60 | 13000 (13000) | 1.40 |
3 | DMAEMA | 100 | 8000/80/80/20 | 50 | 6 | 50 | 11000 (12000) | 1.42 |
Footnotes |
† Electronic supplementary information (ESI) available: Materials, measurement, experimental procedures, radical trapping experiments, polymerization results, and DFT calculation. See DOI: 10.1039/c9py01533g |
‡ These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2020 |