Alexander Luis Imbaulta,
Jianyu Gongb and
Ramin Farnood*a
aDepartment of Chemical Engineering and Applied Chemistry, University of Toronto, Toronto, Ontario M5S 3E5, Canada. E-mail: ramin.farnood@utoronto.ca
bSchool of Environmental Science and Engineering, Huazhong University of Science and Technology, Wuhan, China
First published on 30th January 2020
In this paper, photocatalytic production of dihydroxyacetone (DHA) from glycerol in acetonitrile on TiO2 was investigated. HPLC-MS analysis showed that glycerol was converted to DHA, glyceraldehyde (GAD), glyceric acid and several other chemicals. Using acetonitrile as the reaction medium instead of water not only provided a more selective process for production of DHA but also increased the glycerol conversion. After 300 min, with 1 g L−1 catalyst loading and 4 mM initial glycerol concentration, glycerol conversion and DHA selectivity were 96.8% and 17.8% in acetonitrile compared to 36.1% and 14.7% in water, respectively. The half-life of glycerol decreased by a factor of 6.2, from 467 min to 75 min, by changing the solvent from water to acetonitrile. Experiments using biodiesel-derived crude glycerol verified the effectiveness of the proposed process for the photocatalytic production of DHA from crude glycerol. A mechanism was proposed to explain the higher selectivity towards DHA over GAD in this process.
DHA is considered a platform chemical and is used in cosmetics, sunless tanning formulas, as well as food and pharmaceutical industries.4–6 Commercially, DHA is produced by fermentation of purified glycerol.7,8 However, given the higher value of DHA compared to glycerol (150 US$ per kg vs. 0.30 US$ per kg) attempts were made to develop alternative processes for DHA production using TEMPO, hydrogen peroxide, thermo-, electro- and heterogeneous catalysis.5,8,9 Notably, Hirasawa et al. utilized a Pd–Ag catalyst to synthesize DHA from glycerol in liquid water with 82% selectivity at elevated pressure and temperature under oxygen atmosphere (0.3 MPa O2 and 353 K).10 The high selectivity of this process towards DHA was attributed to the steric favourability of the adsorption of a primary hydroxyl group over the secondary hydroxyl group by the catalyst. In the mechanism proposed by Hirasawa et al., the hydroxyl group adsorbed on the catalyst surface was protected from oxidation, instead the vicinal hydroxyl group was oxidized. According to this mechanism, DHA was formed by adsorbing the sterically favoured primary hydroxyl, whereas GAD would be formed by adsorbing the sterically inhibited secondary hydroxyl.11,12
DHA has been also produced from glycerol using heterogeneous photocatalysis in aqueous medium. Augugliaro et al. examined a range of UV irradiation, TiO2 catalyst loadings and glycerol concentrations to generate DHA in water and reported a maximum DHA selectivity of 8% at a conversion of 35% after 70 h of irradiation.13 Similarly, using Pd/TiO2 photocatalyst for the oxidation of glycerol in water, Zhou et al. reported selectivities as high as 9% for DHA production and a glycerol conversion of 21% after 18 h reaction time.14
A possible approach to increase the DHA yield in photocatalytic oxidation of glycerol is by selecting a suitable solvent. The choice of solvent affects valence and conduction bands and hence the reactivity and selectivity of photocatalysts.15,16 Additionally, changing the solvent alters the affinity of reactants and intermediate species to adsorb to the photocatalyst surface. Fox et al. investigated using different solvents to manipulate the oxidation of 1,4-pentanediol. By finding a solvent that facilitated the adsorption of a primary alcohol but not a secondary alcohol to the photocatalyst, they were able to maximize the formation of 4-hydroxypentanal and prevented its further oxidation.17 If the photocatalyst adsorbed both primary and secondary alcohols, a carboxylic acid would have been produced, not an aldehyde. Similarly, benzyl alcohol and its derivatives can be oxidized to their corresponding benzyl aldehydes via visible light photocatalysis in water as well as several non-aqueous solvents including acetonitrile and toluene.18–20 It has been reported that the selectivity of this reaction is higher in acetonitrile than in water.21,22
This paper offers a novel and more selective method for the photocatalytic production of DHA from glycerol by using acetonitrile as the reaction medium. Discovering value added uses for crude glycerol, a waste product from biodiesel production, offers a large boon. This is further compounded because glycerol produced from biodiesel is commonly disposed of by burning that is environmentally unfriendly.
Methyl orange degradation experiments were performed to examine the overall efficiency of the photoreactor in terms of light delivery. Methyl orange stock solution with a concentration of 30 μM was prepared in deionized water and 100 mL of the solution was placed in the batch photoreactor. The solution was mixed in the dark for 15 min after which 0.1 g of photocatalyst was added and mixed for another 15 min prior to illumination. Samples were collected from the photoreactor using a 1 mL plastic syringe and were put through a 0.2 μm PTFE filter to remove any remaining TiO2.
For glycerol experiments, 0.0368 g (4 mM) glycerol was added to 100 mL of acetonitrile (or water) in the batch photoreactor. In crude glycerol experiments, a liquid–liquid extraction was performed to separate the glycerol and dissolve it into the solvent. This was done by measuring as received crude glycerol into a sealed polypropylene bottle along with 100 mL of acetonitrile. The mixture was then placed in a sealed shaking oven at 40 °C and 400 rpm for 24 h. The photocatalytic reactions were conducted following the above procedure and samples were collected at prescribed intervals. All experiments were performed at room temperature and in duplicate. Conversion and selectivity of the catalyst was determined using:
Adsorption experiments were conducted at 25 ± 1 °C by adding 100 mL of acetonitrile to a 125 mL polypropylene bottle along with the appropriate amount of glycerol. The mixture was stirred vigorously for 60 min and a ‘before’ sample was collected for comparison. 0.1 g of TiO2 was then added and the mixture was stirred for an additional 24 h and an ‘after’ sample was taken. All samples, as well as standards, were passed through a 0.2 μm PTFE filter to remove the remaining photocatalyst particles, if any. The equilibrium adsorption capacity, qe (mg g−1), of TiO2 was calculated by:
Langmuir and Freundlich adsorption models were used to further analyze the adsorption of glycerol on lab-made TiO2 and Degussa P25 TiO2. For Langmuir isotherm:
qe = KfCe1/n |
Samples for scanning transmission electron microscopy (STEM) were prepared by drop casting onto holey carbon grids. High angle annular dark field (HAADF) and bright field (BF) images were captured with a Hitachi HF-3300 scanning transmission electron microscope, operated at 300 kV.
Methyl orange concentration was determined using a UV-Vis spectrophotometer (Hitachi U-3900) based on the absorption peak at 464 nm. Concentration of glycerol and its reaction products were determined using HPLC-MS (Thermo Q-Exactive MS HESI II Dionex Ultimate 3000 UHPLC with a Phenomenex Luna-NH2 column (150 mm × 2 mm × 3 μm)). The determination was carried out at 40 °C under constant flow rate of 0.3 μL min−1 and injection volume of 10 μL, mobile phase A, 0.1% formic acid in water mobile phase B, 0.1% formic acid in acetonitrile, 20:80 A:B for 3 min, 20:80 to 80:20 over 3 min, 80:20 for 3 min, 80:20 to 20:80 for 1 min and equilibrate for 5 min. To enhance the detection of reaction by-products formed in trace concentrations by HPLC-MS2, cryodesiccation was performed to concentrate the samples. 50 mL of the reaction mixture was exposed for 24 h to −85 °C, then transferred to a FreeZone Plus 2.5 L freeze drying system with a vacuum of <0.133 mbar and a temperature of −84 °C for 24 h.
To address matrix issues associated with HPLC-MS analysis of crude glycerol samples, these samples were derivatized with DNPH prior to quantitative analysis. The DNPH was dissolved in 60 °C acetonitrile, stirred for 10 min, cooled to room temperature and filtered to obtain purified DNPH. 2.38 g of DNPH was then dissolved in 10 mL of water and was stirred continuously. 0.1 mL of purified DNPH and 0.138 mL of a prepared 0.036 M HCl solution were added to 0.5 mL of sample containing crude glycerol. The mixture was then placed in a sealed shaking oven set at 40 °C and 200 rpm for 24 h. The solution was then further purified using a HyperSep C18 SPE cartridge purchased from Thermo Scientific. The cartridge was pre-treated with 1 mL methanol then with 1 mL methanol–water solution (7:3). The derivatized crude glycerol reaction sample was then added to the cartridge and left for 30 s. The cartridge was then washed twice with 0.5 mL methanol–water solution (9:1) and dried for 3 min. The final elution was conducted with 0.5 mL of methanol and collected slowly.23 These samples were analyzed using the previously described HPLC-MS using an Aminex HPX-87H column (300 mm × 7.8 mm × 9 μm). The determination was carried out at 60 °C under constant flow rate of 0.6 μL min−1 and injection volume of 10 μL. An identical mixture of 3 mM glycerol, 0.2 mM GAD and 0.2 mM DHA in water was analyzed 5 times, the signal reported were all within 10% of each other.
All electrochemical tests were performed using a method similar to those found in literature sources.24–26 In a single chamber quartz glass reactor, data acquisition using an electrochemical workstation (CHI660E) with Na2SO4 (0.1 M) electrolyte solution or acetonitrile solution with a standard three-electrode system. Saturated calomel electrode (SCE) and platinum plate electrode were used as reference electrode and counter electrode, respectively. The catalyst is loaded onto the FTO conductive glass (fluorine doped SnO2 transparent conductive glass) and naturally dried to obtain a working electrode. 10 mg of the samples were dispersed in a solution containing 475 μL of deionized water, 475 μL of absolute ethanol and 50 μL of Nafion solution. Then, 10 μL of the above suspension liquid was dropped onto the FTO conductive glass with a fixed exposure area of 0.126 cm−2 the loading is almost 0.8 mg cm−2. A 300 W Xe lamp with full spectrum was fixed in front of the reactor. The light intensity is approximately 1 mW cm−2. Electrochemical impedance spectroscopy (EIS) was conducted at 0.8 V versus SCE in a frequency ranging from 1 Hz to 100 kHz with an amplitude of 5 mV. Photocurrent test was conducted at 0 V and 0.8 V versus SCE.
Fig. 3 Pore size distribution curves for both Degussa P25 TiO2 and lab-made TiO2. Nitrogen adsorption–desorption isotherms for both Degussa P25 TiO2 and lab-made TiO2 are shown in Fig. S.1.† |
The X-ray photoelectron spectra (XPS) of the photocatalysts are provided in Fig. S.2–S.4† and their elemental analysis is summarized in Table 1. Lab-made TiO2 had significantly lower carbon content than Degussa P25 TiO2, likely due to the high affinity of P25 for the adsorption of volatile organic compounds.31 According to the XRD data presented in Fig. 4, the lab-made TiO2 was found to be 100% anatase while Degussa P25 TiO2 was 88.3% anatase and 11.6% rutile. It has been reported that the anatase form of TiO2 has a higher photocatalytic activity than its rutile form.32–34
Ti | O | C | N | Cl | W | Si | |
---|---|---|---|---|---|---|---|
Lab-made | 27.30 | 55.24 | 16.39 | 0.65 | 0.29 | 0.13 | — |
P25 | 16.15 | 37.30 | 45.95 | 0.13 | 0.16 | — | 0.31 |
Fig. 4 XRD of (A) lab-made TiO2 as observed, best fit to 100% anatase, and (B) Degussa P25 TiO2 best fit to 88.3% anatase and 11.6% rutile. |
Electrochemical testing was conducted in aqueous sodium sulfite solution and acetonitrile for both Degussa P25 and lab-made TiO2 as shown in Fig. 5. This shows that in water Degussa P25 TiO2 has a higher photocurrent and lower resistance, this is consistent with Chen et al. who also report that their pure anatase TiO2 shows a lower photocurrent than Degussa P25 TiO2.35 In acetonitrile the difference between Degussa P25 TiO2 and lab-made TiO2 photocurrent and resistance was significantly less. This can be partially attributed to the change of solvent being significantly less conductive.
Fig. 5 Photocurrent testing in aqueous sodium sulfate solution (A) and acetonitrile (B) both without applied bias potential. See Fig. S.5† for photocurrent and EIS testing in aqueous sodium sulfate solution with applied bias potential. |
Similar to other research using dye degradation to measure photocatalytic activity, we performed control experiments using 30 μM of methyl orange with 1 g L−1 of Degussa P25 TiO2 which reached total degradation at 120 min (Fig. S.6†).36 Previous literature using a UV lamp (300 W, 375 nm) achieved the complete degradation of methyl orange after 300 min with identical amounts of methyl orange and Degussa P25 TiO2.37 It was observed that the degradation of methyl orange with lab-made TiO2 was within 10% of that observed with Degussa P25 (Fig. S.6†), suggesting that the two photocatalysts had similar activities under these experimental conditions. Given the larger BET surface area and the anatase content of lab-made TiO2, this result suggests that methyl orange degradation in these experiments was likely limited by the light intensity. Considering the above findings, lab-made TiO2 was selected for glycerol conversion in the subsequent sections.
The above findings highlight the significance of reaction medium in promoting the selective photocatalytic production of DHA from glycerol. The change of solvent from water to acetonitrile is a transition from a more polar to a less polar medium (at 25 °C, the relative permittivity of water and acetonitrile are 78.4 and 35.9, respectively38). Adsorption isotherms as well as Langmuir and Freundlich parameters provided in Fig. 7 and Table 2 show that lab-made TiO2 had a higher adsorption capacity for glycerol in acetonitrile than Degussa P25 TiO2. However, in water and under similar conditions, no measurable adsorption of glycerol on photocatalysts was detected. In fact, control experiments conducted using a 4 mM solution of glycerol in water with 10 g L−1 TiO2 (i.e. 10 times higher than catalyst concentration in the photoreactor) still showed no detectable adsorption on either lab-made or Degussa P25 TiO2. In acetonitrile and with only 1 g L−1 catalyst, glycerol adsorption on Degussa P25 and lab-made TiO2 were 15.6% and 17.5%, respectively. Hence, in an aqueous slurry of TiO2, water molecules are more likely to adsorb on the photocatalyst to form oxidative species that subsequently react with glycerol. In the presence of acetonitrile, however, glycerol can adsorb and react directly on the surface of TiO2 increasing the glycerol conversion. This can explain the finding that both the lab-made and Degussa P25 TiO2 exhibited enhanced conversion of glycerol in acetonitrile (97.8% and 66.8% at 300 min, respectively) compared to water (36.1% and 50.3% at 300 min, respectively).
Fig. 7 Adsorption isotherms of glycerol on lab-made TiO2 and Degussa P25 TiO2 in acetonitrile at room temperature. |
Photocatalyst | Langmuir | Freundlich | ||||
---|---|---|---|---|---|---|
qmax (mg g−1) | b (L mg−1) | R2 | Kf (mg1−1/n L1/n g−1) | 1/n | R2 | |
Lab-made TiO2 | 70.42 | 0.0712 | 0.911 | 19.47 | 0.2266 | 0.973 |
Degussa P25 TiO2 | 54.65 | 339.41 | 0.776 | 22.77 | 0.1529 | 0.844 |
Fig. 8 MS/MS spectra of reaction mixture for species observed in the reaction medium after 300 min reaction time. (A)–(C) were assigned as C4H6O3, C5H8O4, and C9H19N. Fig. S.9† shows the generation of these species over time. |
MS/MS of the singly protonated C4H6O3 parent ion in Fig. 8A showed a strong m/z 57.035 fragment ion that can be labelled as C3H5O. Formation of this ion is due to a neutral loss of CH2O2 that could be either due to the loss of formic acid or loss of CO2 and H2, both suggesting the presence of a carboxylic acid functional group in this compound. Accordingly, this compound was identified as likely to be either 3-oxobutanoic acid or 4-oxobutanoic acid. Similarly, the singly protonated C5H8O4 parent ion in Fig. 8B showed a m/z 57.035 fragment ion, indicating a neutral loss of C2H4O3. The m/z 75.045 fragment ion is labelled as C3H7O2, suggesting a neutral loss of C2H2O2. The neutral loss from m/z 75.045 to m/z 57.035 matches that of water, which indicates the presence of a hydroxyl or a carboxylic acid functional group. The m/z 87.100 fragment ion is likely C4H7O2 indicating a neutral loss of CH2O2 similar to the C4H6O3 species this could be formic acid or a loss of CO2 and H2, which suggests the presence of a carboxylic acid functional group. Furthermore, given the presence of the m/z 57.035 fragment ion in the MS/MS of both the C4H6O3 and C5H8O4 species, it is possible that they share the same structure for the C3H4O portion. Accordingly, this compound was identified as likely to be 4-hydroxy-5-oxopentanoic acid. The proposed structures and possible reaction pathways for both C4H6O3 and C5H8O4 are shown in Fig. 9. However, no definitive structure can be proposed for the other species.
Fig. 9 Proposed pathways for the production of C4H6O3 (3-oxobutanoic acid or 4-oxobutanoic acid) and C5H8O4 (4-hydroxy-5-oxopentanoic acid) species. |
Following Hirasawa, a possible mechanism for the oxidation of glycerol to DHA in acetonitrile has been proposed in Fig. 10. The process begins by the chemisorption of glycerol's primary hydroxyl group. This is accompanied by the loss of a hydrogen which either adsorbs onto the TiO2 surface or is released into the solvent. This would be followed by the oxidation of the secondary hydroxyl group on glycerol by losing an electron to fill a hole in the TiO2 valence band and the loss of a hydrogen ion or a hydrogen adsorbed to TiO2. The glycerol radical would then be reduced to DHA by an electron being donated to the glycerol and another hydrogen being lost to potentially form hydrogen gas. The process would then be continued by glycerol chemisorbing and DHA desorbing.
From the mechanism proposed in Fig. 10, the reason for a higher selectivity towards DHA over GAD would be due to two factors: (a) the steric favourability of adsorbing a primary hydroxyl group over the secondary hydroxyl group, and (b) the presence of two primary hydroxyl groups compared with only one secondary hydroxyl group. This would also imply that selectivity to DHA might be improved if the surface were modified to increase steric inhibition so that GAD production was discouraged. Additionally, as discussed earlier, adsorption is more strongly encouraged in acetonitrile than in water due to its lower relative permittivity. Previous studies involving photocatalytic oxidation of alkanes and primary and secondary alcohols in aqueous medium suggest that the production of hydrogen involves homo- or heterolysis of C–H or O–H bonds with the substrate directly adsorbed to the catalyst,39 suggesting that in acetonitrile the oxidation of glycerol may also produce hydrogen.40,41
The results shown in Fig. 11 indicate that the reaction proceeded in a similar manner to that of the pure glycerol. However, the selectivity to DHA using crude glycerol was found to be 5.7% (assuming all glycerol was consumed, glycerol is not derivatized by DNPH) this is lower than for pure glycerol, possibly due to the other components in crude glycerol poisoning the photocatalyst. An additional sample was taken at 360 min and the concentration of DHA was found to be only 1% higher than at 300 min indicating that DHA conversion reached its maximum after about 300 min.
The proposed method of generating DHA from glycerol was successfully applied to crude glycerol generated from biodiesel production with an overall yield of 5.7%. This research offers a significant pathway to generate high value DHA from glycerol while enhancing the environmental friendliness of the biodiesel production process.
Footnote |
† Electronic supplementary information (ESI) available: BET of lab-made TiO2 and Degussa P25 TiO2, XPS of lab-made TiO2 and Degussa P25 TiO2, activity comparison of lab-made TiO2 to Degussa P25 TiO2 using methyl orange degradation, glycerol degradation in water using lab-made TiO2 and Degussa P25 TiO2 and unidentified species generation over time. See DOI: 10.1039/c9ra09434b |
This journal is © The Royal Society of Chemistry 2020 |