Khoong Hong Khoo,
Bharathi Madurai Srinivasan,
Ramanarayan Hariharaputran,
Chaitanya Amol Joshi,
David Wu Tai-Yen and
Hongmei Jin*
Institute of High Performance Computing, Agency for Science, Technology and Research (A*STAR), 1 Fusionopolis Way, Connexis, Singapore 138632, Singapore. E-mail: jinhm@ihpc.a-star.edu.sg
First published on 26th February 2020
Motivated by the importance of Cl− in the industrial electrolytic Cu plating process, we study the coadsorption of Cl− and Cu2+ on the Cu (110) surface using first-principles density functional theory (DFT) calculations. We treat the solvent implicitly by solving the linearized Poisson–Boltzmann equation and evaluate the electrochemical potential and energetics of ions with the computational hydrogen electrode approach. We find that Cl− alone is hardly adsorbed at sufficiently negative electrochemical potentials μCl but stable phases with half and full Cl− coverage was observed as μCl is made more positive. For Cl− and Cu2+ coadsorption, we identified five stable phases for electrode biases between −2V < USHE < 2V, with two being Cl− adsorption phases, two being Cl− + Cu2+ coadsorption phases and one being a pure Cu2+ adsorption phase. In general, the free energy of adsorption for the most stable phases at larger |USHE| are dominated by the energy required to move electrons between the system and the Fermi level of the electrode, while that at smaller |USHE| are largely dictated by the binding strength between Cl− and Cu2+ adsorbates on the Cu (110) substrate. In addition, by studying the free energy of adsorption of Cu2+ onto pristine and Cl− covered Cu (110), we conclude that the introduction of Cl− ion does not improve the energetics of Cu2+ adsorption onto Cu (110).
(1) |
(2) |
(3) |
Δγ = (Eads − nClΔμCl− − nCuΔμCu2+)/AS | (4) |
Eads = Esurf,ads − Esurf,0 − nClECl2/2 − nCuECu | (5) |
(6) |
(7) |
This way, we separate quantities obtained by first-principles calculations from those that are defined by external conditions.
To compute the total energies Esurf,ads and Esurf,0, we perform DFT calculations on atomic slabs with 40.0 Å of vacuum perpendicular to the surface normal. Adsorbates are introduced on both sides of the surface to ensure that the interface dipole is symmetric on both faces. In addition, the electrode potential can be tuned in our simulation by adding or removing electrons to the system, as this becomes surface charge that creates an electric field near the slab which changes the work function. The corresponding electrode bias is then USHE = W − 4.44V, where 4.44V is the standard potential of the hydrogen electrode and W is the work function of the system. We also model the electrolyte solution with an implicit solvent method.30,31 Here, we solve the linearized Poisson–Boltzmann equation in place of the standard Poisson equation to account for screening effects of the ions and solvent. This effectively imposes a dielectric constant that varies from 1.0 in the solute to the bulk value of water in the vacuum region of the calculation. Also, there is an ionic charge term that varies linearly with potential and is parametrized by the Debye length. This addition enables the electric double layer to be represented more realistically and balances any excess surface charge.
Our calculations have been performed using the VASP package32 and the exchange correlation is described using the GGA-PBE density functional.33 Wavefunctions have been expanded using a plane wave basis with an energy cutoff of 500 eV and dispersion interactions are included using the DFT-D2 scheme.34 The ionic potentials are represented using the PAW formalism35 and the Brillouin zone is sampled with the spacing between k-points set to 0.3 Å−1. Geometry was optimized for the neutral system and convergence is reached when each force component is less than 0.01 eV Å−1. Electronic self-consistency is reached when the total energy is converged to within 10−6 eV. The implicit solvent dielectric permittivity is set to the bulk water value of 78.4 and the Debye screening length is determined by the ionic concentration and calculated using eqn (15) of ref. 31.
We show in Fig. 2a the adsorption energies Eads of Cl on Cu (110). For a given type of adsorption site i.e. top, hollow, long or short bridge, the magnitude of Eads decreases with increasing coverage due to electrostatic repulsion between negatively charged Cl ions.23 At low coverage, the repulsion is weaker due to larger distances between Cl adsorbates and screening by the Cu metal, as a result |Eads| decreases slowly. As the coverage increases, the repulsion energy becomes dominant and this can be seen in the dramatic decrease of |Eads| from 1/2ML to full coverage. At half coverage, we also see stark differences in the adsorption energy between the (1 × 2) 1/2ML, (2 × 1) 1/2ML, (2 × 2) 1/2ML configurations, which we similarly attribute to repulsion between Cl adsorbates. The adsorption energy |Eads| is weakest for the (1 × 2) 1/2ML system while that of (2 × 2) 1/2ML and (2 × 1) 1/2ML configurations are close to each other. This is because the nearest neighbour Cl–Cl distance for the (1 × 2) 1/2ML system is 2.57 Å, which leads to significantly larger electrostatic repulsion than in the (2 × 1) 1/2ML and (2 × 2) 1/2ML configurations, which have the nearest Cl–Cl distances of 3.64 Å and 4.46 Å respectively.
Fig. 2 (a) Calculated adsorption energy Eads per Cl− ion on Cu(110) as a function of Cl− coverage for different adsorption sites and configurations. (b) Free energy of adsorption Δγ calculated as a function of the electrochemical potential ΔμCl using eqn (4) and Eads obtained above. |
Another trend that is clear from Fig. 2a is that the short bridge adsorption site is consistently preferred over other sites except for the highest energy configurations (1 × 2) 1/2ML and (1 × 1) 1ML, where the top site is preferred. We believe the preference for the short bridge site is to maximize the binding between Cl and the Cu (110) substrate, as it represents the optimal balance between Cu–Cl distance and number of nearest neighbour Cu–Cl bonds. For example for the (2 × 1) 1/2ML structure, Cl in the short bridge site has two nearest neighbour Cu atoms that are 2.24 Å away, while the top configuration has one nearest neighbour Cu at a distance of 2.11 Å and the hollow site has four nearest neighbour Cu atoms with a Cu–Cl bond length of 2.64 Å. Conversely, for the high coverage configurations (1 × 2) 1/2ML and (1 × 1) 1ML where electrostatic repulsion dominates, the top adsorption site is preferred. This is because the amount of charge transferred is lower owing to reduced interaction between Cl and the Cu substrate. This reduction in electrostatic repulsion more than offsets the lowering in Cu–Cl binding to make the top site the energetically preferred site. In particular, Bader charge analysis shows that the charge transfer to each Cl atom in the (1 × 1) 1ML structure is 0.30e for the short bridge and hollow sites, 0.27e for the long bridge site and 0.24e for the top site. Thus we see that the magnitude of adsorption energy increases with decreasing charge transfer to Cl.
Now that we have determined the energetically preferred Cl adsorption sites for the various configurations, we compute the free energy of adsorption Δγ using eqn (4) for each of these configurations. Specifically, we compute Δγ for the (2 × 1) 1/2ML, (2 × 2) 1/2ML, (2 × 2) 1/4ML, (3 × 3) 1/9ML, (4 × 4) 1/16ML structures with Cl adsorbed on the short bridge site and (1 × 1) 1ML, (1 × 2) 1/2ML configurations with Cl adsorbed on the top site. The effects of the applied electrode bias and ion activity are represented through the electrochemical potential ΔμCl− and Eads is obtained from our previous neutral slab calculations. Also, since the slope of Δγ vs. ΔμCl− is only dependent on the coverage, we only need to consider the lowest adsorption energy site for a given coverage to identify the state with the lowest Δγ. Using this procedure, we generate a plot of Δγ as shown in Fig. 2b, where we identify three stable phases over the range of ΔμCl−. If we focus on the region near ΔμCl− ∼ 0 eV, we have Δγ = Eads/AS and we find that the (1 × 1) 1ML, (2 × 2) 1/2ML and (2 × 1) 1/2ML configurations almost equally stable with the lowest free energies. However as one increases the electrochemical potential ΔμCl−, the (1 × 1) configuration becomes most favourable as the slope −ni/AS, which is the negative of the areal density of Cl adsorbates, is most negative for the (1 × 1) system. For the intermediate region below ΔμCl− ∼ 0 eV, the potential term −niΔμCl/AS in eqn (4) now acts to increase Δγ faster for the (1 × 1) 1ML configuration, and the (2 × 2) 1/2ML and (2 × 1) 1/2ML structures are now the most favourable. This is in agreement with previous LEED work that observed a 0.5 coverage c(2 × 2) Cl adsorption on Cu (110) exposed to HCl.26 However as we keep decreasing the electrochemical potential ΔμCl− to the point beyond ∼−1.9 eV, the potential term becomes large enough to dominate over the adsorption energy and Δγ becomes positive for all the systems considered, hence no adsorption occurs. This is because the energy required to deposit an electron from the ion into the electrode becomes energetically too costly.
In the next step, we look at the coadsorption of Cu2+ and Cl− ions on a Cu (110) surface under different electrode potentials and ion concentrations. In these calculations, we consider Cl− adsorption configurations studied above but limit the coverage to the range 1/4 to 1, as lower coverages were found to be energetically unfavourable. Also, we employ the optimal Cl− adsorption sites found in the preceding section in our coadsorption study. This leads to the calculation geometries of (1 × 1) 1ML and (1 × 2) 1/2ML on the top site and (2 × 1) 1/2ML, (2 × 2) 1/2ML and (2 × 2) 1/4ML configurations on the short bridge site. For Cu2+ adsorption, we consider the same configurations as Cl− adsorption, i.e. (1 × 1) 1ML, (1 × 2) 1/2ML, (2 × 1) 1/2ML, (2 × 2) 1/2ML and (2 × 2) 1/4ML. However, we assume that adsorption occurs on the hollow site, as this is the position that leads to the formation of bulk Cu. The possible configurations for Cu2+ and Cl− adsorption are summarized in Table 1, and we take all possible combinations of the Cu2+ and Cl− configurations to generate 36 co-adsorption systems.
Cl− adsorption sites | Cu2+ adsorption sites |
---|---|
No adsorption | No adsorption |
(1 × 1) 1ML top | (1 × 1) 1ML hollow |
(1 × 2) 1/2ML top | (1 × 2) 1/2ML hollow |
(2 × 1) 1/2ML short bridge | (2 × 1) 1/2ML hollow |
(2 × 2) 1/2ML short bridge | (2 × 2) 1/2ML hollow |
(2 × 2) 1/4ML short bridge | (2 × 2) 1/4ML hollow |
We again apply eqn (4) to compute Δγ for coadsorption, however we introduce between −0.4, −0.2, 0.0, 0.2, 0.4 electrons to the Cu (110) slabs under consideration to obtain Esurf,ads and Esurf,0 for different applied potentials USHE. The potential is evaluated by computing the work function W under different charging conditions and applying the relation USHE = W − 4.44V, giving rise to a potential variation on the order of 1V. The resulting total energies are fit to a quadratic polynomial in USHE so that the total energy can be evaluated at arbitrary USHE. In general, we set
Esurf,ads = aUSHE2 + bUSHE + c | (8) |
Esurf,0 = a0USHE2 + b0USHE + c0 | (9) |
(10) |
a′ = (a − a0)/AS |
b′ = (b − b0 − nCle + 2nCue)/AS | (11) |
The coefficients a, b, c as well as a0, b0 and c0 are obtained from fits using total energies obtained from charged DFT calculations, and ECu and ECl2 are obtained from separate calculations on bulk fcc Cu and an isolated Cl2 molecule respectively. The coefficients a′, b′ and c′ are computed for each of the 36 co-adsorption configurations and the Δγ are compared at each USHE to identify the phase that minimizes Δγ. This procedure is repeated for the activity combinations (aCl− = 1, aCu2+ = 1), (aCl− = 1, aCu2+ = 0.0001), (aCl− = 0.0001, aCu2+ = 1) and (aCl− = 0.0001, aCu2+ = 0.0001) and the results are plotted in Fig. 3a.
As can be seen, there are five preferred phases over a range of USHE between −2.0 to 2.0 V. Inspection of the plots shows that the nature of the stable configurations and shape of the Δγ plots are mostly independent of the activities aCl and aCu. This is because the term kBTln(a) is much smaller than other energy terms in Δγ at room temperature kBT = 0.025 eV in the studied activity range. We conclude that the activity term only matters if the ion is present in very small concentrations. We list the a′, b′ and c′ values of the 5 stable phases in Table 2. For all the 36 phases considered, we have found that the values of a′ ranges between −0.020 to 0.028 eV Å−2, that of b′ ranges between −0.276 to 0.436e Å−2, and c′ is between −0.326 and −0.001 eV Å−2. Comparing the possible values of a′ and b′, it can be concluded that the quadratic term is generally smaller than the linear term for the range of USHE considered and is therefore not consequential in determining the most stable phase. Near the extremities of the USHE range considered, the most stable phases Cu (1 × 1) 1ML and Cl (1 × 1) 1ML correspond to the systems with the largest magnitudes of b’ for the systems considered, and these large values originate from the large areal densities n/AS arising from the full coverage of adsorbates. Conversely for small values of |USHE|, both quadratic and linear terms fall away and Δγ is dominated by the constant c′ term. The contribution of this term is mostly the adsorption energy Eads plus the reduction potential term , with and . This implies that stable configurations are the ones with low Eads along with the ones with large nCu due to the term, which gives rise to the Cl− (2 × 2) 1/2ML configuration owing to its low Eads and Cu (1 × 1) 1ML due to its large nCu.
a′ (eV Å−2) | b′ (e Å−2) | c′ (eV Å−2) | |
---|---|---|---|
Cu (1 × 1) 1ML | 0.01085 | 0.436 | −0.117 |
Cu (1 × 1) 1ML Cl (2 × 2) 1/4ML | 0.00347 | 0.375 | −0.244 |
Cu (1 × 1) 1ML Cl (2 × 2) 1/2ML | −0.00981 | 0.289 | −0.326 |
Cl (2 × 2) 1/2ML | −0.00236 | −0.164 | −0.237 |
Cl (1 × 1) 1ML | −0.0200 | −0.276 | −0.0831 |
As a test of the charging formalism used in this study, we also compute the total energies Esurf,ads and Esurf,0 using neutral slabs for the 36 possible co-adsorption configurations, and generated a USHE independent Eads for computing Δγ. The results of these calculations are seen in Fig. 3b, where we see the same five phases emerging as the most stable, with the shape of the Δγ curve remaining unchanged from the charged calculations. However, the boundaries separating each phase has shifted, and this is particularly pronounced for the boundary between Cu (1 × 1) 1ML and Cu (1 × 1) 1ML + Cl (2 × 2) 1/4ML. From this, it seems that charging the slabs has stabilized Cl− adsorption in the presence of Cu2+ relative to neutral calculations, however the main conclusions between charged and uncharged calculations remain unchanged and there is semi-quantitative agreement between results from these two sets of data.
Finally, we compare the adsorption of only Cl− or Cu2+ ions vs. coadsorption of both Cu2+ and Cl− on Cu (110). To do this, we have calculated the Δγ for the most stable configurations in the presence of Cl− ions only, Cu2+ ions only and both Cl− and Cu2+ ions and plotted them in Fig. 4a, with the activities aCl− and aCu2+ kept at 1.0.
For regions where |USHE| is large, the most stable phases consist of adsorption of only a single type of ion. However, in the intermediate region of USHE between −1.4V and 0.2V, the coadsorption of both Cu and Cl ions is energetically preferable. In addition, we can determine if the presence of Cl− promotes the adsorption of Cu2+ on Cu (110). To do this we consider the following reactions Cl (2 × 2) 1/2ML + Cu2+ → Cu (1 × 1) 1ML + Cl (2 × 2) 1/2ML and Cu(110) + Cu2+ → Cu (1 × 1) 1ML. The first reaction is for Cu2+ adsorption on a Cl− covered Cu surface and the second is for Cu2+ on pristine Cu, and we expect these states to be stable in the potential range −0.68V < USHE < 0.15V. The free energy of adsorption for these reactions can be obtained by taking the difference between the black and blue curves of Fig. 4a for the former and the red curve for the latter. As can be seen in Fig. 4b, Δγ is almost identical for adsorption onto either the Cl adsorbed or pristine Cu (110). From this, we can see that the energetics of copper plating is fairly independent of the presence of Cl− ions on the Cu surface, and this strongly suggests that the presence of Cl− neither enhance nor deter the plating of Cu.
This journal is © The Royal Society of Chemistry 2020 |