Satoshi Yoshio*a,
Masao Wakabayashib and
Kenji Adachib
aDepartment of Computer-Aided Engineering, Sumitomo Metal Mining Co., Ltd., Ehime 792-0001, Japan. E-mail: satoshi.yoshio.w5@smm-g.com
bIchikawa Research Center, Sumitomo Metal Mining Co., Ltd., Ichikawa, Chiba 272-8588, Japan
First published on 11th March 2020
Revisiting Wöhler's method (1824), Cs-doped tungsten bronzes were synthesized by reducing Cs-polytungstate at high temperature, and were pulverized into nanoparticles for determining their optical properties. The high-temperature reduced Cs4W11O35 crystals absorbed strongly in the near-infrared, providing an improved luminous transparency with a less-bluish tint than normal Cs0.32WO3−y synthesized in a reductive atmosphere. The high-temperature reduction caused an orthorhombic-to-hexagonal phase transformation and a nonmetal–metal transition, which was monitored by spectrophotometry, X-ray diffraction, and X-ray photoelectron spectroscopy measurements, assisted by a first-principles analysis using a DFT+U method. The high-temperature reduction of Cs4W11O35 is concluded to decrease the number of W deficiencies and produce oxygen vacancies, releasing both free and trapped electrons into the conduction band and thereby activating the near-infrared absorption. The comparatively narrow bandgap of Cs4W11O35 was identified as the origin of the less-bluish tint of the produced Cs tungsten bronzes.
The origin of the strong NIR absorption in reduced tungsten oxides and tungsten bronze nanoparticles has been attributed to localized surface plasmon resonance (LSPR) of free electrons and polaronic excitation of trapped electrons.6–16 In Cs-doped HTB (Cs-HTB), recent analyses indicate that W-5d orbitals in the lower conduction band are occupied by the free and trapped electrons originating from Cs+ and oxygen vacancies (VO), respectively.17,18,40 The VOs have been analyzed to play a major role in the LSPR and polaronic excitation.19,20 On the other hand, the visible transparency of Cs-HTB nanoparticles, which is highest among the HTBs, has not been considered in detail, and its origin remains unclear. In addition, the slight bluish tint accompanying the transmitted light must be resolved in actual applications.
The imaginary part ε2 of the dielectric function, which represents the absorption of a photon by an electron, is small at visible frequencies in Cs-HTB (see Fig. 1). The small ε2 is caused mainly by a wide band gap. Although the band gap of Cs-HTB is below 3.3 eV, the calculated electronic structure of Cs-HTB17,18 suggests that Fermi's selection rule prohibits certain electronic transitions such as W-5d → W-5d and O-2p → O-2p, which are involved in the hybridized W-5d/O-2p orbitals. This prohibition of certain transitions between metal-d and ligand-p orbitals further amplifies the visible transparency, enabling it even when the conduction and valence bands overlap in specific directions, as occurs in LaB6.21 The optical absorption of Cs-HTB nanoparticles is known large at both frequency ends of the visible region. On the blue side of the spectrum, the ε2 is enlarged by band-edge interband transition; on the red side, strong absorption occurs by LSPR and polaronic electronic transition.13,20 Therefore, the blue-tint problem in Cs-HTB nanoparticles reduces to the problem of controlling the band gap and the conduction-band electrons.
Fig. 1 Transparency and color-determining factors shown in the imaginary component ε2 of the dielectric function of Cs0.32WO3−y. |
Cs-HTB is usually prepared by the solid-phase reaction in a reductive atmosphere. This study adopts a different approach that controls the band gap and VO-derived electrons. Magnéli and Blomberg22 summarized various methods of obtaining tungsten bronzes. The reduction of polytungstates (Cs2O·nWO3) in a steam of hydrogen gas flow was originally reported by Wöhler23 in 1824, but has been scarcely followed thereafter, so the synthesis product has not been reported in detail. Starting from a charge-neutral polytungstate (the Cs4W11O35 phase), we here synthesize a series of Cs-polytungstates (referred to as CPT) with a significantly reduced blue tint by the Wöhler's method. This reduction process involves the orthogonal-to-hexagonal phase transformation as well as the nonmetal–metal transition. The change in optical absorption is then related to these phase transitions.
As the starting material, Cs4W11O35 was selected because its Cs/W ratio was close to that of Cs0.32WO3−y. Cs4W11O35 was prepared by heating the Cs2CO3 and WO3 raw materials in air at 800 °C for 30 hours or at 850 °C for 5 hours, respectively. The X-ray diffraction (XRD) powder pattern revealed the primary Cs4W11O35 phase with a minutely mixed Cs6W11O36 phase.
The powder samples were blended with MIBK and a trace high-molecular-weight polymer dispersant at a powder-to-MIBK weight ratio of 1:50, and they were stirred in a paint shaker with 0.3 mmϕ zirconia beads to obtain a homogeneous dispersion. The particles were polished to a crystallite size of 23–35 nm by properly adjusting the polishing time that was monitored using the XRD Scherrer method. Details of the dispersion preparation method have been provided in ref. 25.
The nanoparticulate dispersions of the reduced products were further diluted with MIBK to a filler concentration of 0.05 wt%, injected into a transparent cell with a 1 mm optical path length, and its transmittance was measured with a U-4100 spectrophotometer (Hitachi High-Tech Corporation, Tokyo, Japan). The molar absorption coefficient was determined from the transmittance measurements. Visible light transmittance (VLT) was measured according to code JIS R3106. We measured solar transmittance according to JIS R3106 up to a wavelength of 2100 nm (ST21). It is defined by
Dispersions of neutral-toned In2O3:Sn (ENAM Optoelectronic Material Co., Ltd., Funan, China; hereafter referred to as ITO) and bluish fully-reduced Cs-HTB prepared by the GFR process19 (hereafter referred to as CWO™) were prepared as color-tone references.
Powder size and morphology in those dispersions were observed using a transmission electron microscope (TEM) (HF-2200, Hitachi High-Tech Corp., Tokyo, Japan) operated at an acceleration voltage of 200 keV.
X-ray photoelectron spectroscopy (XPS) was performed using a Versa Probe II instrument (Ulvac-phi Inc., Chigasaki, Japan). As ion cleaning is known to reduce the sample surface,19 the measurements were performed on freshly as-produced powders. Okada et al.19 confirmed that Cs-HTB powders qualitatively give the same results as the bulk vacuum-cleaved surface. The precise position of the Fermi energy, EF, in the bottom of the conduction band was calibrated by evaporating Au on the second measurement.
First-principles calculations were performed in the Vienna ab initio simulation package (VASP),26–29 a calculation software based on plane-wave basis. Density functional theory with DFT+U method, which was confirmed to reproduce the optical properties of Cs0.33WO3 with high accuracy, was used.18 The +U values of the d orbital of W and the p orbital of O were 3.8 eV and 8.9 eV, respectively, as obtained in previous research.18
The optical properties of a material are defined by dielectric functions. Here, we applied the calculation method described in ref. 18. The dielectric function ε comprises a real part ε1 and an imaginary part ε2, as shown in eqn (1). The two parts are connected by the Kramers–Krönig relation shown in eqn (2). Briefly, if the imaginary part of the dielectric function can be accurately obtained up to the high-energy region, the whole dielectric function can be obtained by the Kramers–Krönig relation.
ε(ω) = ε1(ω) + iε2(ω), | (1) |
(2) |
(3) |
Cs-HTB is a conductor whose Fermi energy crosses the conduction band. Therefore, both the Lorentz and Drude terms are necessary. The Drude terms are functions of the plasma frequency ωp (given by eqn (4)) and the relaxation time They are expressed by eqn (5) and (6):
(4) |
(5) |
(6) |
In eqn (4), fnk is the Fermi–Dirac distribution function, n is the free electron density, e is the electron charge, ε0 is the dielectric constant in a vacuum, and m* is the effective mass of an electron.
Eqn (4) computes the plasma frequency from the band structure. The relaxation time indicates the effect of scattering caused by electron–phonon, electron–electron, and electron–lattice defect interactions. However, as γ does not appreciably affect the dielectric function, ℏγ was set to 0.1 eV in this study.
Panels (a)–(c) of Fig. 3 plot the molar absorption coefficients of the CPT dispersions as functions of energy. Strong double-peaked absorptions appear in the 0.6–1.8 eV range. The low-energy (low-E) and high-energy (high-E) peaks are attributable to LSPR and polaronic absorptions, respectively, and the hidden intermediate LSPR peak arises from the crystal anisotropy.20 These absorptions strengthened with increasing reduction temperature and/or time. The absorption obtained by heating at 800 °C for 15 minutes was attained by heating at 700 °C for 1 hour. No absorption occurred by heating at 550 °C for 1 hour. Conversely, the state of 30 minutes at 800 °C was reached after only 10 minutes at 900 °C. Therefore, the following analysis concentrates on the treatment at 800 °C.
Fig. 3(c) is an enlarged view of the visible-range absorption curves in Fig. 3(a). The profile of Cs4W11O35 monotonously decreased from blue to red. At the blue side of the spectrum, the absorption decreased with increasing reduction time. Conversely, at the red side of the spectrum, the absorption remarkably increased with increasing LSPR absorption over time. Fig. 3(d) shows the series of transmission profiles of the samples with various CPT concentrations in dispersion, reduced for 35 minutes at 800 °C. The curves were derived from the molar absorption coefficient and the Lambert–Beer equation. Relative to the profile of CWO™ (fully-reduced Cs-HTB produced by the normal route of GFR synthesis19), the CPT transmission was reduced in the blue regions and increased in the red regions. Accordingly, the CPT series exhibits a more tint-neutralized profile than CWO™.
Here, it is noted that the optical profiles of the CPT dispersions shown above are highly consistent in terms of the degree of reduction even though certain irregularities in the size and morphology of the nanoparticles are observed in TEM images. This trend arises from the ensemble inhomogeneity effect of nanoparticle dispersions20,25 that generally broadens the absorption band and red-shifts the absorption peak, thereby masking the variation in individual Mie scattered waves due to differences in shape and physical properties.
Fig. 4 shows the changes in transmittance profiles, solar transmittance, CIE color indices, and RGB color indices of the dispersions reduced at 800 °C. For comparison, the evaluation results of neutral-colored ITO dispersion (manufactured by ENAM) and blue-tinted CWO™ dispersion synthesized by the normal route are also shown. As these optical indices depend on the transmittance value, the visible light transmittance (VLT) in this comparison was fixed at 72.3%. The corresponding L* range was 88.12 ± 0.22.
The reduction of Cs4W11O35 was accompanied by a large NIR absorption around 1500 nm (Fig. 4(a)), almost equaling that of CWO™ after 60 minutes' reduction. Owing to polaronic excitation, the absorption around 850 nm was characteristically stronger in CPT than in ITO. In the visible region (Fig. 4(b)), the transmittance of CPT in the blue region (relative to that of ITO) gradually increased with reduction time, approaching that of CWO™ at 60 min. In the red region, the transmittance of CPT sharply decreased owing to neighboring NIR absorption. The transmittance in this region was comparable to that of ITO at 15 min, and approached that of CWO™ at 60 min.
The NIR shielding effect increased with reduction time. After 20 minutes of reduction, the solar transmittance (ST21) was lower in CPT than in ITO (Fig. 4(c)); after 50 minutes, the transmittances in CPT and CWO™ were equal. Similarly, the CPT transmittance in the near-infrared region (T900, λ = 900 nm) was below that of ITO at 15 minutes and reached the CWO™ level at 60 min (Fig. 4(d)). That is, the solar shielding property was higher in CPT than in ITO after 20 minutes of reduction. This high shielding is attributable to high absorption of CPT in the 700–1000 nm region, where the solar intensity is high.
Fig. 4(e) shows the changes in the CIE color indices (a* and b*) as functions of reducing time. As the reducing time increased, a* changed from magenta to green while b* changed steeply from yellow to blue. Even after 60 minutes of reduction, the b* of CPT remained positive, indicating a weaker bluish tone than in CWO™ (with b* = −2.89). Similarly, the R (red) index of CPT in the RGB color system linearly decreased with reduction time, whereas the B (blue) index increased with reduction time after a brief decline at 15 minutes. In summary, although the bluish tint in white Cs4W11O35 generally strengthened with reduction time, a less-bluish color tone was compatible with the high solar shielding effect of CWO™ in the 30−60 min reduction time at 800 °C.
The lattice constants of the hexagonal components were obtained by the Rietveld method assuming P63/mcm. The lattice constants of the orthorhombic phase were determined by the Pawley method assuming Pbc21 because the precise atomic positions were undetermined. Fig. 6 shows the changing lattice constants with increasing reduction time in the hexagonal a–c space. The Cs4W11O35 lattice is classified as orthorhombic, but in the model of Solodovnikov et al.,31 it can also be regarded as a modified hexagonal lattice with W- and O-deficient planes periodically inserted in {020}ORTH//{100}HEX. Here the orthorhombic lattice constants were converted to hexagonal lattice constants by the formula:31
(7) |
Fig. 6 Lattice constants of the Cs0.32WO3 (CPT-hexagonal) and Cs4W11O35 (CPT-orthorhombic) portions in CPTs formed by reduction at 800 °C for various times. The c-axis versus a-axis is plotted in the hexagonal basis. The plot is compared with those of Cs4W11O35 by Solodovnikov et al.31 and Cs0.32WO3−y produced by gas flow reduction (GFR-CWO) at 550 °C for varying reduction times.19 The dashed line shows the pseudo Jahn–Teller-induced variation by Okada et al.19 |
As the reduction proceeded, the CPT was decomposed into orthorhombic and hexagonal fractions. The hexagonal components were separated at positions of smaller a and c than the orthorhombic component. At later reduction times, the hexagonal a-axis and c-axis contracted and elongated, respectively, shifting to positions close to those of fully-reduced CWO™, where they saturated. In recent experiments,17,19 we showed that as the Cs and/or VO concentration increases, the lattice constants of GFR-derived CWO™ move along the dashed line in Fig. 6 to the upper left. This behavior is triggered by electron donation to W-5d in the conduction band, which destabilizes the pseudo Jahn–Teller (PJT) distortion.17,35 The lattice constants of the GFR-derived CWO™ were constant after two hours' reduction at 550 °C around the point labeled ‘GFR550°C2h’ in Fig. 6. When the reduction time exceeded four hours at 550 °C, WO2 and W began precipitating. In the present reduction of Cs4W11O35, the lattice constants similarly converged toward the full reduction saturation point as the reduction proceeded. This behavior can reasonably be attributed to destabilization of the PJT distortion as proposed in Okada et al.19 Clearly, the reduction process injects electrons into the W-5d orbitals of the conduction band.
Fig. 7 W-4f spectra of Cs4W11O35 and CPTs (15 ≤ tR ≤ 60 min), showing the increasing intensities of W5+ relative to those of W6+ versus reducing time tR. The growing W5+ indicates the production of oxygen vacancies.19 |
Next, we observe the XPS valence band. As shown in Fig. 8(a), the reduction of Cs4W11O35 decreased the broad O-2p peaked at 8 eV and 10 eV below the band gap. The weak peak at the bottom of the conduction band (labeled “A”) grew as the reduction progressed. Peak A corresponds to the contribution of free and localized electrons17,18 existing in W-5d in the lower conduction band. In the non-conductor Cs4W11O35, peak A was caused by a slight reduction at the sample surface under the intense X-rays, which may be disregarded. At reduction times exceeding 40 min, the lower conduction band should be fully populated with free electrons, in analogous to fully-reduced CWO™; indeed, the EF crosses peak A at its half maximum. However, where the reduction was small, the peak height gradually decreased while simultaneously shifting toward the high-EB side (valence-band side) with nearly zero density of states at EF. This phenomenon is considered to arise from the Coulomb gap.36 In the archetype tungsten bronze, NaxWO3, the decreasing electron density at EF with decreasing Na content has been observed as the Coulomb gap.37–39 As more electrons populate the conduction band, the Coulomb gap decreases. Because the Coulomb gap is caused by long-range interactions among trapped electrons, its presence in the CPT system further evidences electron-trapping in this system.
Fig. 8 XPS (a) valence- and (b) conduction-band spectra of Cs4W11O35 and CPTs as the reducing time tR varied from 15 to 60 min. The number of conduction-band electrons increases with tR. |
The above observations imply that when Cs4W11O35 is reduced at high temperatures, the electrons are donated to the conduction band by eliminating the W-defected planes caused by the orthorhombic-to-hexagonal transformation. Meanwhile, the parallel generation of VO provides additional electrons to the conduction band. The electrons generated by both processes boost the NIR absorption capability.
Finally, the observed changes in electronic structures were examined by first-principles calculations.
Fig. 9 shows the crystal structures of (a) Cs4W11O35 and (b) Cs4W12O36. The structure in Fig. 9(b) is equivalent to Cs0.33WO3 reoriented in an orthorhombic basis for structural comparison with Cs4W11O35. The structure in Fig. 9(a) is that of Fig. 9(b) with the removal of W and O on the (010) plane. The first-principles calculations considered the terminal structures of Fig. 9(a) and (b), and the W-deficient and O-deficient versions of the structure in Fig. 9(b).
As shown in Fig. 10, the conduction and valence bands of Cs4W11O35 and Cs4W12O36 have similar overall dispersion, although the position of EF is different. The EF locates in the band gap of the former, and in the lower conduction band of the latter. Therefore, Cs4W11O35 is a non-conductor and Cs4W12O36 is a conductor. With fully-arranged W and O atoms and a complete hexagonal WO3 network, Cs4W12O36 can inject its Cs+ electrons into the W-5d orbitals, conferring a conducting property.6,17,18
Fig. 10 Band structures of (a) Cs4W11O35, (b) Cs4W12O36Cs0.33WO3, (c) Cs6W17O54 and (d) Cs4W12O35 calculated by DFT+U method. Red dashed lines denote the Fermi energy. |
In the Cs6W17O54 of Fig. 10(c), one W has been removed from Cs6W18O54, the cell of which is 1.5 times larger along the b-axis direction of Cs4W12O36. Although the charge is formally neutral in the chemical formula Cs6W17O54 = 3Cs2O·17WO3, the material is considered as a conductor because EF crosses the lower conduction band. When the W defect (VW) was created, many localized levels were generated and the band gap was altered, implying an intrinsic change in the band structure. In contrast, when Cs is varied in CsxWO3 (not shown here), the band structure is almost unchanged (only the EF position changes).18
In the structure of Fig. 10(d), one O has been removed from the Cs–O plane of Cs4W12O36. Additional electron orbitals generated in the band gap were partially localized in specific directions. Essentially, the same result was reported in a more detailed calculation18 that included VOs residing at multiple sites in both the Cs–O and W–O planes. When VO is generated, the band structure changes as observed in VW.
According to the XRD observations, the reduction process induced a structural transformation from Cs4W11O35 to Cs4W12O36. The starting Cs4W11O35 contained fewer W and O atoms than Cs4W12O36. In part, these W and O deficiencies are probably inherited by the hexagonal CPT. As the reduction proceeded, the amounts of VW and VO decreased and increased, respectively. The VW decrease corresponded to the changing band structures in Fig. 10(a) → (c) → (b), whereas the VO increase corresponded to the changes in Fig. 10(a) → (b) → (d). In both cases, the EF was displaced into the conduction band and the number of conduction electrons increased. Therefore, peak A in the XPS spectrum grew with increasing reduction time (Fig. 8), and the PJT destabilization shifted the lattice constants (Fig. 6).
Based on these band structures, the dielectric functions (including the Drude term) were calculated, and their real and imaginary parts are plotted in panels (a) and (b) of Fig. 11, respectively. At ε1 = 0 in Fig. 11(a), the screened plasma frequency (Ωsp) is seen to increase in the order of Cs4W11O35 → Cs6W17O54 → Cs4W12O36 → Cs4W12O35. The NIR absorption is expected to increase in the same order, although experimentally, the disappearance of VW accompanies the generation of VO.
Fig. 11 (a) Real and (b) imaginary parts of the dielectric functions, and (c) the Mie scattering efficiency, of 20 nm-diameter particles of Cs4W11O35, Cs4W12O36Cs0.33WO3, Cs6W17O54, and Cs4W12O35. |
As clarified in Fig. 11(b), the imaginary part ε2 of CPT and CWO™ is generally small in the visible-light region, as expected. This result explains the high visible transparency of these materials. At 3.3 eV in the blue region of the spectrum, the interband transition dictates the optical absorption. Thus, the Cs4W11O35 absorption is enlarged by the narrow band gap. On the other hand, at 1.6 eV in the red region, the Cs4W12O35 absorption is enlarged by the high Ωsp. Therefore, the transmitted light in the red region should also decrease in the order of increasing Ωsp as stated above.
Fig. 11(c) shows the Mie scattering efficiency of a 20 nm-sized spherical particle calculated using these dielectric functions. Comparing panels (b) and (c) of Fig. 11 with the experimentally observed curves of molar absorption coefficients (Fig. 3(c)), one finds that the dielectric functions well reproduce the optical change in the visible region induced by the reduction process. Notably, the VW increased the light absorption at the high-E side. The VW amount is expected to be lower in the GFR-method than in Wöhler's method, but the VO amount should be comparable in both methods. The results in Fig. 11 show that VW increased and decreased the absorption at the high- and low-E sides, respectively, causing a more neutral shift in color tone than in normal CWO™.
According to these calculations, the less-bluish CPT obtained in this study than in normal-route CWO™ was attributed to the narrow band gap of Cs4W11O35. CPT containing VW and VO can be categorized as tungsten bronze based on its structural and electronic features, but its energy-band structure slightly differs from that of CWO™. From an application perspective, the band gap of CPT and the amount of electrons injected into the conduction band can be controlled by adjusting the high-temperature reduction condition of polytungstates, thereby achieving the desired NIR absorption effect with a low bluish color tint.
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