Hitomi Nakamura*a,
Kenji Shinozakia,
Toyoki Okumura*a,
Katsuhiro Nomurab and
Tomoko Akaia
aNational Institute of Advanced Industrial Science and Technology (AIST), 1-8-31 Midorigaoka, Ikeda, Osaka 563-8577, Japan. E-mail: hi.nakamura@aist.go.jp; t-akai@aist.go.jp
bNational Institute of Advanced Industrial Science and Technology (AIST), 2266-98 Anagahora Shimoshidami, Moriyama-ku, Nagoya, Aichi 463-8560, Japan
First published on 27th March 2020
In light emitting diodes, Y3Al5O12:Ce (YAG:Ce) is used as a yellow phosphor in combination with blue LEDs but lacks a red component in emission. Therefore, considerable efforts have been directed toward shifting the emission of YAG:Ce to longer wavelengths. In this study, a Y3Al5O12 (YAG) crystal incorporating a high content of Ce, (Y1−xCex)3Al5O12 (0.006 ≦ x ≦ 0.21), was successfully prepared by a polymerized complex method in which low-temperature annealing (650–750 °C) was employed prior to sintering at 1080 °C. X-ray diffraction (XRD) and transmission electron microscopy (TEM) analysis indicated that the obtained sample was a single phase YAG crystal with x ≤ 0.21. Interestingly, orange-red emission was observed with x ≥ 0.07 with UV-blue light irradiation. With excitation at 450 nm, the emission peak increases from 538 nm (x = 0.006) to 606 nm (x = 0.21). This massive red shift in the high-x region was not observed without the 1st step of low-temperature annealing, which implied that low-temperature annealing was essential for incorporating a high concentration of Ce. The precursor formed by low-temperature annealing was amorphous at x = 0.04, whereas CeO2 nanocrystals were formed in the amorphous material with x ≥ 0.11, based on the XRD and TEM results. CeLIII X-ray absorption edge structure revealed that Ce existed as Ce4+ in the precursor and Ce3+ in the obtained crystal. It was speculated that CeO2 was formed at low temperature, releasing oxygen, with sintering at 1080 °C, leading to the incorporation of Y3+ in the Ce–O framework. The lattice constant increased significantly from 12.024 Å to 12.105 Å with increasing x, but the crystal field splitting did not increase and was constant from x = 0.06 to x = 0.21. Hence, the massive red shift in emission was not explained by the large crystal field splitting, but instead by the Stokes shift.
Besides numerous studies exploring red-emitting oxide phosphors for use in combination with YAG:Ce, significant efforts have also been directed toward shifting the emission of YAG:Ce to longer wavelengths.10,11 YAG:Ce has a garnet structure, A3B2C3O12, where Y3+ is in dodecahedral site (A) and Al3+ is both in octahedral (B) and tetrahedral sites (C).12 These cations (Y3+ and Al3+) can be replaced by ions with different sizes, which allow the flexibility of crystal structure and optimization of luminescence properties. Variation of photoluminescent property by the substitution of Y and Al sites has been extensively studied. Although classical crystal field theory predicts that the substitution of Y or Al by larger cations shifts the emission to short or long wavelengths, experimental results obtained till date show that the substitution of Y site by larger cations results in red shift, while that of Al site causes blue shift.10 Substitution of Y by Lu,13,14 Tb,15,16 Gd,14,17–20 and La19 has been extensively studied and among these, Y1−xGdxAl5O12:Ce (x = 0.9) exhibits the largest red shift (peak position: 578 nm). Recently, it was reported that double substitution by Mg2+–Si4+ induced a significant red shift.21–24 Du et al. reported a massive red shift to 598 nm in Y3MgxAl5−2xSixO12:Ce transparent ceramic,23 which was the largest red shift achieved till date in cation-substituted YAG:Ce.
In addition to the modification of host crystal, the doping control of Ce in YAG ((Y1−xCex)3Al5O12) is another method to induce the red shift. For instance, the position of emission shifts to a longer wavelength from 536 nm to 558 nm by increase in x from 0.00033 to 0.033 (ref. 25) (Ce concentration is described in a few different ways in literature. Data included here is converted to represent the description for (Y1−xCex)3Al5O12). Many studies have reported high x values for (Y1−xCex)3Al5O12 prepared by solid-state reaction,26 precipitation,27 and sol–gel28,29 method. With an increase in x, the emission further increases; however, with x ≥ 0.09–0.12, Ce cannot be incorporated in YAG crystal and CeO2 is precipitated as impurity. Despite numerous investigations, the highest x value for obtaining single-phase YAG:Ce is 0.12, and the emission observed is 568 nm, which is also the highest peak position.
In this study, (Y1−xCex)3Al5O12 emitting orange-red luminescence is reported for the first time. A high Ce content (x = 0.13–0.21) is successfully incorporated by the polymerized complex method with low-temperature annealing in air prior to sintering at 1080 °C. Emission with excitation at 450 nm varies progressively from 538 nm to 606 nm, exhibiting green-yellow-orange-red emission. To our knowledge, this is the largest red shift achieved till date in pure YAG:Ce. X-ray diffraction (XRD), X-ray extended absorption fine structure (XANES), and transmission electron microscopy (TEM) is used to investigate the rationale for the unusual orange-red emission when a large content of Ce is incorporated in YAG:Ce.
To examine the effect of low temperature (650–750 °C) annealing, two samples (ref-O and ref-R) sintered without low-temperature annealing were prepared. The precursor solution for (Y1−xCex)3Al5O12 (0.006 ≦ x ≦ 0.15) was heated at 90 °C for 20 h in an oil bath. The obtained gel was directly heated at 1080 °C for 3 h in air to yield the crystal material (ref-O). For the other sample (ref-R), the obtained gel was heated at 1080 °C for 3 h in air and further heat-treated at 1080 °C in a reducing atmosphere (3% H2/Ar) to determine the effect of atmosphere during sintering.
Fig. 1 (a and b) XRD patterns of (Y1−xCex)3Al5O12 crystals and (c) magnified XRD patterns between diffraction angles of 32° and 34°. |
Chemical formula | (Y0.994Ce0.006)3Al5O12 | (Y0.83Ce0.17)3Al5O12 | (Y0.79Ce0.21)3Al5O12 |
Crystal system | Cubic | Cubic | Cubic |
Space group | Iad | Iad | Iad |
Lattice parameter (Å) | a = 12.0168(2) | a = 12.0893(4) | a = 12.1034(4) |
Z Value | 8 | 8 | 8 |
Rwp (%) | 8.017 | 8.209 | 8.172 |
RB (%) | l.681 | 2.039 | 2.191 |
S | 1.408 | 1.309 | 1.266 |
Atom | Site | x | y | z | g | Biso (Å2) |
---|---|---|---|---|---|---|
x = 0.006 | ||||||
Y, Ce | 24c | 1/8 | 0 | 1/4 | 1.0 | 0.407(9) |
Al1 | 16a | 0 | 0 | 0 | 1.0 | 0.275(14) |
Al2 | 24d | 3/8 | 0 | 1/4 | 1.0 | 0.275(14) |
O | 96h | 0.10133(11) | 0.20070(12) | 0.28146(10) | 1.0 | 0.28(3) |
x = 0.17 | ||||||
Y, Ce | 24c | 1/8 | 0 | 1/4 | 1.0 | 0.627(14) |
Al1 | 16a | 0 | 0 | 0 | 1.0 | 0.33(2) |
Al2 | 24d | 3/8 | 0 | 1/4 | 1.0 | 0.33(2) |
O | 96h | 0.10236(13) | 0.20124(15) | 0.28206(12) | 1.0 | 0.37(4) |
x = 0.21 | ||||||
Y, Ce | 24c | 1/8 | 0 | 1/4 | 1.0 | 0.425(14) |
Al1 | 16a | 0 | 0 | 0 | 1.0 | 0.17(2) |
Al2 | 24d | 3/8 | 0 | 1/4 | 1.0 | 0.17(2) |
O | 96h | 0.10228(14) | 0.20173(16) | 0.28225(13) | 1.0 | 0.25(4) |
The microstructures of the samples were analyzed by HRTEM (Fig. 3). As observed in Fig. 3(a) and (b), the size of the nanoparticles is 30–40 nm. In Fig. 3(c) and (d), lattice fringes are clearly observed. EDS analysis was performed at a few spots and it was confirmed that atomic ratio of Y:Al:Ce:O was mostly the same with composition ratio (Fig. 3(e) and (f)). The observed C and Cu are from the grid mesh. No impurity is detected in the sample.
Fig. 3 (a) TEM image, and (c) HRTEM photograph of (Y1−xCex)3Al5O12 (x = 0.07); (b) TEM image, and (d) HRTEM photograph of YAG:Ce (x = 0.21); (e) EDS patterns of YAG:Ce at x = 0.07 and (f) x = 0.21. |
XRD and TEM results indicate that Ce is incorporated up to x = 0.21 in the single YAG:Ce crystal when two-step sintering is adopted. It was hypothesized that the incorporation of such a high content of Ce in YAG crystal was caused by the low-temperature annealing (1st step) because most of the prior studies adopted one-step sintering above 1000 °C in the preparation of YAG:Ce crystal. Hence, the samples were prepared without low-temperature annealing. Fig. 4(a) and (b) show the XRD data for ref-O and ref-R. Diffraction peaks for CeO2 are observed with x ≥ 0.07 in ref-O, while those for CeAlO3 (2θ = 23.5°,48.0°, and 59.8°) are observed with x ≥ 0.11 in ref-R. Thus, the incorporation of a high content of Ce is not observed without low-temperature annealing. Therefore, it is concluded that heat treatment at low temperature is essential to achieve a high Ce concentration in (Y1−xCex)3Al5O12.
Fig. 5 Ce L3-edge XANES spectra of (Y1−xCex)3Al5O12 crystal and the precursor. CeO2 and Ce(CH3COO)3 were used as reference samples. |
Fig. 6 shows the TEM images of the precursor samples for x = 0.04, 0.11, and 0.21. At x = 0.04, the domain with lattice fringes is not observed, which implies that the sample is mostly amorphous. In contrast, a nanocrystal domain as large as 3 nm exits showing lattice fringes at x = 0.11 and 0.21. Based on the EDS analysis, the crystal phase is composed of Y, Ce, and Al, but the difference in compositions is not clearly observed. XRD patterns of the precursor of (Y1−xCex)3Al5O12 prepared by sintering at 650 °C and 750 °C in air are shown in Fig. 7. Except for a small diffraction peak observed at x = 0.11, only broad diffraction lines are observed. An interesting feature in the figure is that the shapes of the diffraction lines significantly change with x ≥ 0.13, and four major broad diffraction peaks centered at 29°, 33°, 48°, and 57° are observed. To identify the origin of these four peaks, XRD patterns in Fig. 7 were compared with those of crystals likely to be formed in the Y2O3–CeO2–Al2O3 system such as YAG, YAlO3 (YAP), CeAlO3, Y4Al2O9 (YAM)35 and CeO2. The positions of the diffraction lines mostly coincide with those of the CeO2 crystal. The crystallite size of the crystalline phase, Dcryst, is estimated using Scherrer's equation,36
(1) |
Fig. 6 TEM images of (Y1−xCex)3Al5O12 crystals. (a and d) x = 0.04, (b and e) x = 0.11, (c and f) x = 0.21. |
In the conventional synthesis of YAG:Ce, Y2O3 progressively reacts with Al2O3 to form YAM, YAP, and YAG. As the ionic radius of Ce3+ (1.143 Å, coordination number = 8) is significantly larger than that of Y3+ (1.019 Å, coordination number = 8),37 only a small fraction of Y can be substituted by Ce. In contrast, in the synthesis described in this study, CeO2 nano-domain is first formed in Y–Al–O amorphous phase with low-temperature annealing. With successive high-temperature sintering at 1080 °C, Ce–O nano-domains becomes highly oxygen defective because of the reduction of Ce4+ to Ce3+. Y3+ existing in the boundary between CeO2 crystal and amorphous phase reacts with the Ce–O framework and finally forms YAG:Ce crystals. This specific reaction, which occurs at low temperatures, may enable the incorporation of high Ce contents.
The massive red shift of emission is not observed for the samples prepared without low-temperature annealing (ref-O and ref-R) as shown in Fig. 10. The emission peak of ref-O varies slightly from 538 nm to 549 nm. For ref-R, intensity and position of wavelength changes only slightly with increasing x. These results combined with XRD data indicate that low-temperature annealing causes the incorporation of high content of Ce in YAG, resulting in a massive red shift.
Fig. 10 Excitation and emission spectra, and the photographs of (Y1−xCex)3Al5O12 (365 nm excitation). (a) Ref-O sample and (b) ref-R sample. |
Fig. 11 includes a comparison of the relationship between the emission peak and Ce content (x) in (Y1−xCex)3Al5O12 with that of Y-substituted YAG:Ce reported till date.25–29 Notably, (Y1−xCex)3Al5O12 in this study shows a remarkably large red shift, which is significantly larger than that observed in cation-substituted YAG:Ce reported previously. The emission peak of (Y1−xREx)3Al5O12 (RE = Lu, Tb, Gd, and La) is within the 530–570 nm range. Even in the case of double substitution in YAG:Ce by Mg2+–Si4+, the longest emission is up to 598 nm.
Fig. 11 Emission peaks of (Y1−xCex)3Al5O12 in relation to x. The values are acquired from literature reports.25–29 Ce concentration is described in a few different ways in literature. Data included here is converted to represent the description for (Y1−xCex)3Al5O12. |
Fig. 12 shows the CIE chromaticity coordinates of (Y1−xCex)3Al5O12 prepared by two-step sintering. Compared with those for commercial YAG:Ce (P46) (0.428, 0.545), the CIE color chromaticity coordinates of (Y1−xCex)3Al5O12 change from (0.415, 0.549) at x = 0.006 to (0.563, 0.434) at x = 0.21, clearly tuned from green to orange-red region. The maximum internal quantum efficiency was 34% at x = 0.04. As x increased, the efficiency gradually decreased and reached approximately 14% at x = 0.21. The efficiency is not high probably because the small size of particle as large as 30 nm. The internal quantum efficiency of YAG:Ce nanoparticle powder reported so far was 18–38%.38,39
Finally, a possible mechanism for the large red shift is discussed. Although the mechanism of red shift in YAG:Ce is not fully understood, the shift in emission of Ce3+ during luminescence is generally explained by the lowering of 5d energy level in Ce3+ through centroid shift, crystal field splitting, and additional Stokes shift (Fig. 13(a)).11 The crystal field in cubic site induces the splitting of 5d energy level into two levels separated by 10Dq, where Dq is the strength of crystal field which is inversely proportional to the cation-ligand distance in classical point charge model. The crystal field strength is also strongly altered by the distortion of cubic symmetry in cation site leading to an additional splitting of the degenerate lower energy levels into two levels, d1 and d2. This additional ligand field effect is believed to be the reason for the unique long-wavelength emission of Ce3+ in YAG crystal. The energy difference between d1 and d2 (Δ12) is typically used to estimate this crystal field strength.18,40 In an attempt to understand the reason for the occurrence of a massive red shift, the Stokes shift and crystal field strength (Δ12) in (Y1−xCex)3Al5O12 is plotted against the lattice constant in Fig. 13(b) together with the values for (Y0.98−xGdx)3Al5O12:Ce0.06 reported by Shi et al.41. Here, lattice spacing, dkhl, is calculated from the hkl reflection using the equation,
Fig. 13 (a) Energy level structure of Ce3+. (b) Crystal field splitting and Stokes shift of (Y1−xCex)3Al5O12 in relation to the lattice constant. The value for (Y0.98Gdx)3Al5O12:Ce0.06 is calculated from the data reported by Shi et al.41 Ce concentration is described in a few different ways in literature. Data included here is converted to represent the description for (Y1−xCex)3Al5O12. |
Although the large Stokes shift is not frequently observed, it occurs in some materials.34,42 For instance, Pan et al. reported the Stokes shift of up to 4456 cm−1 in MgY2Al4SiO12:Ce3+40 while that for YAG:Ce is 3221 cm−1. They emphasized the importance of anisotropy around Ce3+ from the neighboring Mg2+ ions in the dodecahedral site. Using the configuration coordinate model, it was explained that the large Stokes shift was induced by a large equilibrium between the excited and ground state due to anisotropy. As described in the previous section, it is speculated that a CeO2 framework with a size of a few nanometers is initially formed due to low temperature annealing, and Y3+ enters this framework to form Y3Al5O12:Ce. In this case, it is possible that the spatial distribution of the Ce substituting the Y site is spatially inhomogeneous. Such inhomogeneous Ce distribution can induce local anisotropy around Ce3+, which can induce a large Stokes shift as in the case of Mg2+–Si4+-doping. However, a detailed analysis of X-ray and neutron diffraction data is needed to confirm the existence of the nano-level elemental distribution.43 In addition, another possible mechanism such as red shift by the defect due to carbon44 should be considered. These studies are currently in progress.
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