Changyoung Hong,
Robert Narron,
Hasan Jameel and
Sunkyu Park*
Department of Forest Biomaterials, North Carolina State University, 2820 Faucette Drive, Campus Box 8005, Raleigh, North Carolina 27695, USA. E-mail: sunkyu_park@ncsu.edu
First published on 27th November 2020
A deicing agent from renewable resources is necessary to overcome the disadvantages of traditional deicing agents. In this study, biomass autohydrolyzate was evaluated for its applicability as corrosion inhibiting deicing agents. Autohydrolyzates treated with alkali showed significant freezing point depression and corrosion inhibiting effects on mild steel. Freezing points for autohydrolyzate treated with 2% (w/w) sodium hydroxide were depressed at −64.0 °C (56% solids content), and its maximum corrosion inhibiting efficiency was 61.5%. This material was found to be more effective than a tested commercial deicing agent. This strong performance is considered due to the xylooligosaccharides being degraded to various sugar acid compounds under alkaline treatment conditions, providing the mixture with solutes with corrosion inhibition potency. In conclusion, alkaline treated autohydrolyzate could replace traditional deicing agents based on superior performance and a sustainable production scheme.
One mode of remediation of chloride's downsides is reducing their corrosiveness by incorporating a corrosion inhibiting additive. Another alternative is not to use chlorides at all. For example, calcium magnesium acetate (CMA) can be used, which is less corrosive to bridges and vehicles and harmless to vegetation and animals.7,8 However, CMA mainly finds utility in higher-end deicing applications (e.g., airport runway deicing) due to its high costs (∼10–20 times the cost of NaCl).9 In recent years, the various institutions maintaining roadways have turned to the use of sugar beet wastes as additives blended with liquid chlorides or coated on solid chlorides. Mixtures of desugared sugar beet “juice” and chloride salt provide less corrosive deicing due to various bio-based solutes within the additive exhibiting adsorption affinity to surfaces otherwise subject to corrosion. In addition, the colligative properties of the blended liquid deicer are such that the freezing point is depressed lower than that of the original uncut liquid chloride solution.10,11
A wide range of potentially available deicing additives has been identified to provide both freezing point depression and inhibition of corrosion similar to beet byproduct.2,12 Carbohydrate-derived sugar acids such as glucaric acid and levulinic acid (and their salts) have been found to have potential as deicing additives with effectiveness at lower concentrations compared to standard practices.2,12,13 Caffeic acid, derived from lignin, has also been investigated as a corrosion inhibitor.14 In fact, an approximately 30 year-old patent exists in which modified lignosulfonates can be commercialized as deicing additives based on modifying both the lignosulfonate and carbohydrate constituents within. These compounds mentioned above affect the solution's heterocyclic constituents undergoing surface deposition and film formation over a metal surface, which inhibits corrosion.15 While other corrosion inhibition mechanisms exist (cathodic & anodic), the focus of this paper will be upon inhibitors that act as surface depositors.
Based on the previously mentioned patent's chemical scheme, we propose that a biorefinery waste stream could also be used as a deicing additive for liquid chloride brines due to its high sugar content. Biomass autohydrolyzate, produced from autohydrolysis of lignocellulosic biomass, is a mixture of sugars, lignin, and acids. Its heterogeneous constituents, including oligosaccharides, monosaccharides, dissolved lignin, and organic acids, could function as-is or modified using proven technology10 to improve their efficacy for this application. In this study, we have investigated biomass autohydrolyzate as potential corrosion inhibiting deicing additive. Autohydrolyzate was investigated as-is and subjected to non-severe alkaline processing to transform some of its solutes into more effective deicing components. All conclusions are drawn from the solution's effects on both the freezing point and corrosion rates of steel coupons. It is our hope that this work will demonstrate a means of valorizing an otherwise waste biorefinery process stream.
To examine the effects of alkali treatment on the main component in AH (xylooligosaccharides (XOS)), commercial XOS was purchased from Hangzhou corporation (Hangzhou, China). A 2% (w/v) of commercial XOS solution was reacted with a sodium hydroxide using the above method. Concentration variation of added sodium hydroxide was 0.1%, 0.4%, and 1% (w/w). The resultant liquids were cooled down at room temperature and stored at 4 °C until further analysis.
Lignin solution was prepared using a hydrophobic resin (Amberlite XAD 16N) as previously described16 to investigate the effect of lignin compounds on the depression of freezing point and corrosion inhibition. After 30 min of mixing in AH, the resin beads, to whom the dissolved lignin was absorbed, were removed by vacuum filtration. Adsorbates were washed with deionized water to remove any non-adsorbed solutes. Methanol was then used to desorb the adsorbates from the resin. The collected methanol was evaporated using a rotary evaporator, and the remaining matter (i.e., mainly dissolved lignin) was re-dissolved in deionized water.
Concentrations of acidic compounds (acetic acid, formic acid, lactic acid) were determined using a HPLC (Agilent 1220, Agilent, USA) (eluent: 0.005 N H2SO4, flow rate: 0.5 mL min−1, injection volume: 10 μL) with an Aminex HPX-87H column and UV detector (Agilent 1220, Agilent, USA). All chemicals used for calibration were purchased from Sigma-Aldrich Co.
To identify the degradation products of XOS, GC-MS analysis was performed using an HP7820A GC instrument (Agilent) with an HP5977E mass selective detector (Agilent) and an HP-5 capillary column (30 m × 0.25 mm ID ×0.25 μm coating thickness; Agilent). Alkaline-treated samples were extracted with 100 mL of ethyl acetate in triplicate, evaporated, and then dissolved into 10 mL of fresh ethyl acetate. The initial oven temperature of the GC was 50 °C for 5 min, after which the temperature increased at a rate of 3 °C min−1 up to 300 °C and was maintained for 10 min. Temperatures of the injector and detector were 220 and 300 °C, respectively, and the carrier gas was helium at a flow rate of 1 mL min−1. Peak identification was based on a comparison of the mass spectra with the NIST (National Institute of Standards and Technology) library.
Prepared steel coupons were immersed in 250 mL of 3% NaCl solution with the addition of 0.1% (w/w) corrosion inhibitor for 30 min. After this time passed, the coupon was then manually raised and held above the solution for 1 h. The cycle was repeated during working hours for 4 days. During the overnight hours, the steel coupons were left exposed to air. The total time of solution exposure was 5 hours over 4 days. Corrosion tests were conducted in duplicate at room temperature. At the end of the exposure period, the steel coupon was removed from the solution and scrubbed with a brush under flowing water to remove corrosion products. Washed coupons were next immersed in 3.8% HCl for 20 min to further clean the steel coupon. Next, the coupons were again washed under flowing water using a brush until all corroded and removable matter was dislodged. Finally, the steel coupon was momentarily submerged in acetone, removed, and then allowed to air dry. The final masses of each steel coupon were then recorded. Corrosion rate (mLs per year or mpy) was calculated based on weight loss and experimental time.
AH | AH-1% NaOH | AH-2% NaOH | CBA | ||
---|---|---|---|---|---|
a *AH: autohydrolyzate liquid (170 °C, 60 min), *AH-1% NaOH: autohydrolyzate liquid treated with 1% NaOH, *AH-2% NaOH: autohydrolyzate liquid treated with 2% NaOH, *CBA: commercial beet additive. | |||||
Oligosaccharide | Glu-OS | 3.2 ± 0.0 | 1.6 ± 0.0 | 0.1 ± 0.0 | 0.0 |
Xyl-OS | 39.7 ± 0.4 | 14.1 ± 0.1 | 2.3 ± 0.0 | 0.0 | |
Gal-OS | 2.8 ± 0.0 | 1.1 ± 0.0 | 0.2 ± 0.0 | 0.0 | |
Ara/Man-OS | 3.5 ± 0.6 | 3.3 ± 0.0 | 0.1 ± 0.0 | 0.0 | |
Sucrose | 0.0 | 0.0 | 0.0 | 24.3 ± 1.9 | |
Monosaccharide | Glucose | 0.7 ± 0.0 | 0.5 ± 0.0 | 0.1 ± 0.0 | 12.1 ± 0.0 |
Xylose | 8.6 ± 0.0 | 2.7 ± 0.0 | 0.1 ± 0.0 | 0.0 | |
Galactose | 2.0 ± 0.0 | 1.0 ± 0.0 | 0.0 | 0.1 ± 0.0 | |
Ara/Man | 4.3 ± 0.1 | 2.6 ± 0.0 | 0.5 ± 0.0 | 0.0 | |
Fructose | 0.0 | 0.0 | 0.0 | 12.4 ± 0.1 | |
Lignin | 13.2 ± 0.3 | 15.7 ± 0.5 | 14.8 ± 0.2 | 0.0 | |
Others | Acetic acid | 14.8 ± 0.1 | 27.1 ± 0.3 | 17.9 ± 0.2 | 4.0 ± 0.2 |
Formic acid | 8.2 ± 0.6 | 5.7 ± 0.1 | 5.4 ± 0.0 | 0.9 ± 0.0 | |
Lactic acid | 1.6 ± 0.0 | 5.4 ± 0.0 | 16.8 ± 0.4 | — | |
5-HMF | 0.3 ± 0.0 | — | — | 0.0 | |
Furfural | 3.7 ± 0.0 | — | — | 0.0 | |
Ash | 2.5 ± 0.0 | 19.1 ± 4.2 | 27.1 ± 4.6 | 15.1 ± 1.3 | |
Protein | — | — | — | 13.8 ± 0.1 |
Next, the freezing points of MgCl2 and corrosion inhibiting additives were evaluated to better understand the effect of brine cation. It is generally recognized that MgCl2 is more corrosive than either NaCl2 or CaCl2. That is why MgCl2 is usually only a minor component in formulations.9 We also sought to make qualitative observations regarding how the homogeneity of these mixtures evaluates the robustness of AH and its derived liquids. Bloomer's patent suggests that 40% of desugared sugar beet (60–65% solids by weight) mixed with 50% of 30% MgCl2 solution and 10% water rendered excellent results in conventional spraying equipment without the need for mixing agents.10 Freezing point depression results are shown in Fig. 1(B). First, we found there was a mostly linear decrease in freezing point depression for all testing deicing liquids over the range of solids contents evaluated. Furthermore, the ability to distinguish between each liquid was minimal. It appears that the commercial beet additive outperformed the AH samples over the range of ∼35–40% dissolved solids; however, this was not true for ∼25–32% solids. The data's lack of discernable trends suggests that the ability of MgCl2 to depress the freezing point is greater than the testing deicing liquids. Therefore these liquids should mainly be considered as corrosion inhibitors as opposed to freezing point depressors. It is important to note that MgCl2 use is usually limited due to various factors, including corrosivity, handleability, and economics. Therefore these results should mostly be viewed as indicators that the AH liquids are comparable to commercial beet liquid when considering miscibility with MgCl2.
The freezing point usually occurs with the addition of non-volatile materials, which interfere with the formation of a large ice network and require even lower freezing temperature due to the decrease of solution vapor pressure.24 Alkaline degradation products of sugar such as organic acids lead to increased ionic strength and consequently, depression of freezing point of resulting products.25,26 These results suggested that alkaline degradation products of AH have considerable potential as a deicing agent.
It has been reported that low molecular weight carbohydrates are highly effective corrosion inhibitors.11 The addition of either 0.2% of glucose, xylose, or standard xylooligosaccharide as corrosion inhibitors reduced the weight loss of steel, resulting in 21.3%, 32.5%, and 16.6% inhibition efficiency (data not shown). These solutes are likely why commercial beet additive and AH (mainly saccharides) inhibited corrosion of steel with such effectiveness. The significant improvement to corrosion inhibition of alkaline-treated AHs is most likely driven by creating new low molecular weight sugar acids from the less effective oligosaccharides present in AH.12,27,28 In addition, the phenolic compounds derived from lignin might also be providing some degree of corrosion inhibition; however the extent of that benefit (if occurring) remains unknown.14,29 There is also the possibility that the lignin–carbohydrate complexes (LCC) existing in AH render more carbohydrates available for inhibition, owed to their elevated quantities of alkali labile bonds.16,30 Accordingly, our results imply that alkaline-treated AH improved corrosion inhibiting efficiency with degradation and modification of components in AH.
The above corrosion tests suggest that alkaline-treated AH has a substantial inhibitory effect on corrosion. Accordingly, corrosion tests were then repeated using a mixture of MgCl2 and corrosion inhibiting additives. These experiments were conducted in acknowledgment of the current usage of MgCl2 in combination with other brines. Corrosion mixtures were prepared, as shown in Table 2. Notably, the physical characteristics of these newly tested solutions were similar to commercial deicing agents, containing solid contents at 42 ± 2 wt% dissolved solids (Table 2). Results were similar to the previous experiments, as alkaline-treated AH significantly inhibited corrosion of steel relative to the other tested corrosion inhibitors. As expected, the addition of corrosion inhibitors crucially decreased the corrosion rate even though the implementation of MgCl2 caused an increase in corrosion rates beyond what was previously observed (Fig. 2(B)). However, corrosion inhibition efficiency was 75% in AH-2% NaOH even with the MgCl2 present. The corrosion rate (mLs per year) was over 40 in the control experiments while it was under 20 in alkaline-treated AH samples. Alkaline-treated AHs had a more effective ability in inhibiting corrosion than a commercial beet additive in MgCl2 mixtures (Fig. 2(B)).
Mixture (w/w of total) | Solid contents (%) | Freezing point (°C) | |||
---|---|---|---|---|---|
30% MgCl2 | Corrosion inhibiting additives | Water | |||
a *Control 2: the mixture with water and 30% MgCl2, *CBA: the mixture of commercial beet additive and 30% MgCl2, *AH: the mixture of AH and 30% MgCl2, *AH-1% NaOH: the mixture of AH-1% NaOH and 30% MgCl2, *AH-2% NaOH: the mixture of AH-2% NaOH and 30% MgCl2. | |||||
Control 2 | 50% | — | 50% | −34.3 ± 1.1 | |
CBA | 50% | 40% | 10% | 40.5 ± 0.1 | −48.2 ± 1.3 |
AH | 50% | 40% | 10% | 44.3 ± 0.1 | −43.0 ± 2.2 |
AH-1% NaOH | 50% | 40% | 10% | 42.4 ± 0.2 | −42.6 ± 1.7 |
AH-2% NaOH | 50% | 40% | 10% | 40.3 ± 1.3 | −42.6 ± 1.6 |
In general, the corrosion inhibiting action of organic materials is usually attributed to an ability to intervene in cathodic and anodic reactions through interactions with metallic surfaces by adsorption.31 The performance of an organic inhibitor is related to the chemical structure and physicochemical properties of the inhibitory compounds. Some factors which contribute to the action of inhibitors are chain length, size of the molecule, bonding, aromaticity, strength of bonding to the substrate, degree of cross-linking, and solubility in the environment.32 The efficiency of corrosion inhibitors through adsorption on the metal surface such as saccharic acid, caffeic acid, caffeine, and natural extracts has been already demonstrated.14,33,34 Accordingly, both saccharic acid formed by alkaline treatment and phenolic compounds originally exist in AH had an important effect on corrosion inhibition. Consequently, alkaline-treated AH has excellent characteristics as corrosion inhibiting deicing agents with low freezing point and high corrosion inhibition, even in the MgCl2 mixture. Our result implies AH treated with alkaline could be effectively used with brines as a deicing agent.
To examine the effect of sugar degraded products absent the dissolved lignin, alkaline treatment with commercial XOS was conducted. Fig. 3(A) shows that the XOS degraded into xylose and organic acids during this treatment. The total quantity of the three measured acids, as well as ash, increased in alkaline-treated samples (Fig. 3(A)). These results had a similar tendency with the above results mentioned in the composition analysis of AH treated with NaOH and a literature ref. 20.
To examine the effect of lignin-derived compounds in AH without sugar degraded compounds, a lignin-rich solution was prepared. It was reported that the resin could remove over 90% of soluble lignin. However, XOS adsorption to the resin also occurred in AH. Compositional analysis of the resin-treated samples indicated that lignin content absorbed to resin in alkaline-treated AH was higher than that of AH. Specifically, there was an increased amount of acid insoluble lignin (Fig. 3(B)). Ash absorbed to resin also increased in alkaline-treated samples. It seems to be derived from the sodium salt of organic acid. On the other hand, the adsorbed sugar amounts decreased because most sugars were degraded under the alkaline condition.
As a result of the corrosion test with alkaline-treated XOS and lignin solution separated from AH and alkaline-treated AH, corrosion inhibition efficiency increased in alkaline-treated samples, resulting in declining weight losses for the steel coupons (Fig. 3(C)). Inhibition efficiencies in the XOS-1 sample, AH1-lignin sample, and AH2-lignin sample were 54.9%, 49.9%, and 52.7%, which was higher than that of XOS-0 and AH0-lignin. The depression of the freezing point also occurred in alkaline-treated samples (Fig. 3(D)). Specifically, the freezing point of the XOS-1 sample was depressed by −30.0 °C at 38.3% of solid content, and that of the AH2-lignin sample was depressed by −29.0 °C at 40.4% of solid content (Fig. 3(D)). In the XOS-1 sample, which contained a large number of acids and ash, and the AH2-lignin samples, which contained a large amount of lignin and ash, corrosion inhibiting properties remained prominent. It can be seen that both sugar degraded compounds and the salts formed from acids and lignin compounds both affected depression of freezing point and corrosion inhibition. Therefore, it seems that the heterogeneous constituents of alkaline-treated AH either additively or even synergistically induce the depression of freezing point and corrosion inhibition.15
To examine degradation products of XOS under the alkaline condition, GC-MS analysis was conducted. Results showed that XOS was degraded to xylose, erythritol, pentane-1,5-diol, and other acid compounds (Table 3). XOS concentration decreased while xylose concentration increased under 0.2% and 0.4% NaOH (data not shown). This result suggests that XOS cleavage occurred by the endwise peeling reaction, resulting in the release of xylose.35 This xylose could then be converted to xylulose by β-elimination,22 which might next be converted to various type of acids like C1 (formic acid) and C4 (fumaric acid, erythritol) compounds or C2 (acetic acid) and C3 (lactic acid, glycerol) compounds (Table 3 and Fig. 4). Based on the results of degradation products, Fig. 4 depicts a possible degradation mechanism of XOS under the alkaline conditions used to treat AH. This degradation tendency also was found in AH treated with NaOH. Table 3 shows that the main degradation products of alkaline-treated AH were pentane-1,5-diol, xylose, acetic acid, and propanoic acid. Additionally, many aromatic compounds from lignin were detected in GC-MS analysis. Consequently, these various components in alkaline-treated AH affected the depression of freezing point and corrosion inhibition of steel. This finding was consistent with the above results in Fig. 3.
Substrates | Retention time (min) | Degradation products (–TMS) | Carbon no. | GCMS spectral data |
---|---|---|---|---|
XOS | 16.5 | Acetic acid | C2 | 73(BP), 147, 205, 66, 75, 149, 133 |
19.9 | Propanoic acid | C3 | 147(BP), 73, 219, 177, 75, 149, 133, 116 | |
26.8 | Pentane-1,5-diol | C5 | 69(BP), 73, 143, 147, 233, 103, 149 | |
32.3 | Fumaric acid | C4 | 245(BP), 73, 147, 55, 75, 247, 133, 103 | |
37.2 | Malonic acid | C3 | 73(BP), 305, 147, 217, 103 | |
37.9 | Erythritol | C4 | 73(BP), 147, 217, 103, 205, 133 | |
39.1 | Erythrofuranose | C4 | 73(BP), 147, 218, 191, 103, 191, 219, 129 | |
45.9 | Xylose | C5 | 204(BP), 73, 217, 191, 147, 217, 204, 133 | |
Xylose | 16.5 | Acetic acid | C2 | 73(BP), 147, 205, 66, 75, 149, 133 |
19.9 | Propanoic acid | C3 | 147(BP), 73, 219, 177, 75, 149, 133, 116 | |
26.3 | Glycerol | C3 | 73(BP), 147, 205, 103, 117, 218 | |
26.8 | Pentane-1,5-diol | C5 | 69(BP), 73, 143, 147, 233, 103, 149 | |
39.1 | Erythrofuranose | C4 | 73(BP), 147, 218, 191, 103, 191, 219, 129 | |
43.5 | Xylulose | C5 | 73(BP), 103, 147, 306, 205, 117, 234 | |
Autohydrolyzate | 16.5 | Acetic acid | C2 | 73(BP), 147, 205, 66, 75, 149, 133 |
19.9 | Propanoic acid | C3 | 147(BP), 73, 219, 177, 75, 149, 133, 116 | |
26.8 | Pentane-1,5-diol | C5 | 69(BP), 73, 143, 147, 233, 103, 149 | |
45.9 | Xylose | C5 | 204(BP), 73, 217, 191, 147, 217, 204, 133 | |
27.6 | Guaiacol | Aromatic compounds derived from lignin | ||
31.2 | Syringol | |||
36.6 | Vanillin | |||
39.8 | Benzoic acid | |||
43.0 | Syringaldehyde | |||
47.7 | Coniferaldehyde | |||
50.0 | Syringic acid |
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