Zhen
Fang
ab,
Michael G.
Flynn
a,
James E.
Jackson
*c and
Eric L.
Hegg
*ab
aDepartment of Biochemistry & Molecular Biology, Michigan State University, 603 Wilson Rd, East Lansing, Michigan 48824, USA. E-mail: erichegg@msu.edu
bGreat Lakes Bioenergy Research Center, Michigan State University, 1129 Farm Lane, East Lansing, Michigan 48824, USA
cDepartment of Chemistry, Michigan State University, 578 S Shaw Ln, East Lansing, Michigan 48824, USA. E-mail: jackson@chemistry.msu.edu
First published on 8th December 2020
Avoiding the use of expensive catalysts and harsh conditions such as elevated temperatures and high pressures is a critical goal in lignin depolymerization and valorization. In this study, we present a thio-assisted electrocatalytic reductive approach using inexpensive reticulated vitreous carbon (RVC) as the working cathode to cleave the β-O-4-type linkages in keto aryl ethers. In the presence of a pre-electrolyzed disulfide (2,2′-dithiodiethanol) and a radical inhibitor (BHT) at room temperature at a current density of 2.5 mA cm−2, cathodic reduction of nonphenolic β-O-4 dimers afforded over 90% of the corresponding monomeric C–O cleavage products in only 1.5 h. Extended to DDQ-oxidized poplar lignin, this combination of electric current and disulfide, applied over 6 h, released 36 wt% of ethyl acetate soluble fragments and 26 wt% of aqueous soluble fragments, leaving only 38 wt% of insoluble residue. These findings represent a significant improvement over the current alone values (24 wt% ethyl acetate soluble; 22 wt% aqueous soluble; 54 wt% insoluble residue) and represent an important next step in our efforts to develop a mild electrochemical method for reductive lignin deconstruction.
An ideal lignin depolymerization process would (i) avoid costly catalysts,18,19 severe conditions such as high pressures/temperatures,12,14,20 and the use of hazardous gaseous reagents such as hydrogen; (ii) produce a minimum amount of chemical waste; and (iii) retain the maximum amount of the feedstock carbon and energy content.21 Compared to conventional reductants and oxidants, electric current is an inherently clean and inexpensive reagent, capable of cleaving lignin model compounds22–24 and depolymerizing real lignin.25 Because only electrons and protons are removed or added during electrolysis, generation of additional pollutants or reagent wastes is largely avoided.26 Moreover, the counter-electrode cell offers the opportunity to perform additional desired organic transformations, or simply to split water. For instance, in a reductive process, the resulting pure O2 byproduct from water-splitting is a “free” non-polluting oxidant which may be discharged or used in other non-electrolytic reactions.27,28 Most existing reports on electrolytic lignin decomposition describe anodic oxidation, beginning with the pioneering studies by Utley et al. where mechanisms of electro-oxidative cleavage of lignin models were explored using nickel anodes in various solvent systems.29 Most related oxidative strategies30,31 have generally required expensive electrode materials such as Au32 or IrO2,33 or the assistance of photo-catalysts.34,35 Some reductive approaches have also used electrodes made of catalytic metals such as RANEY® nickel or Pd.22,23,36 Electrocatalytic hydrogenation/hydrogenolysis (ECH) with such metal electrodes typically leads to saturation of potentially desirable aromatic products, though we have recently identified promising strategies to modulate selectivities.37 These further reactions add to the complexity of the cleavage product streams, complicating isolation, purification, and further direct utilization of targeted products. Thus, the development of a simple, low-cost approach to selectively and efficiently cleave the ether bonds in β-O-4 linkages remains a critical need for effective lignin depolymerization and upgrading to useful products.
We previously reported the successful reductive cleavage of lignin-relevant α-keto aryl ether dimers by various small organic thiols.38,39 This bio-inspired approach formed phenol and acetophenone quantitatively from 2-phenoxyacetophenone after 24 h treatment with 100 eq. β-mercaptoethanol (BME) in refluxing acetonitrile. The resulting disulfide byproduct could theoretically be reduced back to the active thiol by various reductants. Of greatest interest here would be electrochemical reduction, regenerating the thiolate with no reagent byproducts (Scheme 1).40 This approach could potentially lead to a sustainable cycle connecting electrochemical reduction to lignin cleavage via thiols as small diffusible redox carriers (Fig. 1). We now report a thio-assisted electro-reductive approach using inexpensive reticulated vitreous carbon (RVC) as the working cathode to cleave α-oxidized β-O-4-type linkages in model compounds and in lignin samples. This study, intended to extend our biomimetic thiol-mediated reductive cleavage method to electrochemical reduction, reveals additional cleavage processes that are not completely interpretable within the above mechanistic framework, but promise significant value nonetheless.
Fig. 1 Potential schematic mechanism of lignin deconstruction in a thio-assisted electrolytic system. |
Fig. 2 Electrolysis of 2-phenoxyacetophenone (compound I) under 5 mA at room temperature with (a) current alone; and (b) current with direct (i.e., applied simultaneously with) addition of RSSR. |
Entry | Currenta (5 mA) | RSSR | Pre-electrolysis of RSSR | BHT | N2 atmosphere | Conv. (%) | Yields (%) | Current efficiencyc (%) | ||
---|---|---|---|---|---|---|---|---|---|---|
II | III | IV | ||||||||
a Passage of two equivalents of electrons required approximately 1 h under these conditions. b 1-Phenylethanol (6%) was formed as well. c Pre-electrolysis time was included in the calculation. | ||||||||||
1 | Yes | — | — | — | — | 95 | 81 | 46 | 36 | 40 |
2 | Yes | Yes | — | — | — | >99 | 97 | 24 | 68 | 53 |
3 | Removed after pre-electrolysis of RSSR | Yes | 1 h | — | — | 25 | 16 | — | — | 16 |
4 | Yes | Yes | 1 h | — | — | >99 | >99 | 0.3 | 73 | 43 |
5 | Yes | Yes | 1 h | 1 eq. | — | >99 | 96 | 15 | 88 | 45 |
6 | Yes | Yes | 30 min (with BHT together) | 1 eq. | — | >99 | 96 | 79 | 17 | 35 |
7 | Yes | Yes | — | — | Yes | >99 | 84 | 0.8 | 86 | 51 |
8 | Yes | Yes | — | 1 eq. | Yes | >99 | 82 | 60 | 8 | 25 |
9 | Yes | Yes | 1 h | — | Yes | >99b | 94 | — | 65 | 51 |
10 | Yes | Yes | 1 h | 1 eq. | Yes | >99 | 86 | 2 | 60 | 37 |
Stoichiometrically, only two equivalents of thiolate are needed to reductively cleave 2-phenoxyacetophenone via a reaction mechanism consisting of an SN2 displacement of phenoxide by thiolate, followed by nucleophilic attack of thiolate on the thioether intermediate (compound V in Table 1) to replace 1-phenylethen-1-olate (the enolate of acetophenone).38 To probe the susceptibility of disulfide to electrolytic cleavage and its effect on the deconstruction of lignin dimer model compounds, 1 equivalent of 2,2′-dithiodiethanol (the disulfide derived from β-mercaptoethanol oxidation) was included in the DMF solution in the cathode cell (entry 2). The 2-phenoxyacetophenone cleavage displayed a reaction profile similar to that in Fig. 2a, with virtually no formation of phenol and acetophenone in the first 1 h (Fig. 2b) at room temperature. In addition to 2,2′-dithiodiethanol, other disulfides including cystine (Fig. S2†) exhibited comparable rates of substrate consumption. The critical nucleophile that cleaved the ether bond in the previous studies,38,39 2-hydroxyethanethiolate (here referred to as RS−), was initially presumed to be the active species in the electrochemically driven reaction. At the 5 mA current used in these experiments, two equivalents of electrons were calculated to pass through the cathode in 1 h, and the RSSR should ideally then be reduced to 2 equivalents of RS−. Therefore, RSSR was pre-electrolyzed in DMF at 5 mA for 1 h to reduce the disulfide, the current was then removed, and the substrate 2-phenoxyacetophenone was added (entry 3). The substrate decayed only very slowly (Fig. 3a) under these conditions, consistent with our previous finding that heat was required to get reasonable reaction rates in the thiolate-enabled dimer cleavage.38 In a parallel control, the combination of β-mercaptoethanol (hereafter referred to as RSH) with either an insoluble (K2CO3) or a soluble (Et3N) base in DMF also showed little or no cleavage of 2-phenoxyacetophenone at room temperature (Fig. S3 and S4†).
When the current was maintained following pre-electrolysis of RSSR, 2-phenoxyacetophenone decayed significantly faster (Fig. 3b). As expected, cleavage was faster after an hour of pre-electrolysis (i.e., two equivalents of electrons, the quantity expected to fully reduce the disulfide), than with only 30 min of pre-electrolysis (Fig. S5†). Notably, the thioether (compound V in Table 1), the critical diagnostic intermediate in the SN2 mechanism previously studied, was not observed in the cathode cell. One potential explanation is that some species other than simple RS− was involved in attacking the substrate during electrolysis.
Thiyl radical (referred to as RS˙) formed during the cathodic disulfide reduction might contribute to the substrate decomposition. To probe this possibility, the current was turned off once the RSSR was pre-electrolyzed for 1 h, and then the radical trap butylated hydroxytoluene (BHT) was added together with the substrate (current was still absent). Although 2-phenoxyacetophenone was cleaved to a small extent, the reaction ceased after 45 min (Fig. S6†), showing a similar profile to that in Fig. 3a, where BHT was not employed. In addition, when RSSR was pre-electrolyzed for only 30 min, the current removed, BHT added, and the resulting solution stirred for an additional 30 min, no cleavage of substrate was observed (Fig. S7†); however, if no BHT was added, a slow reaction did occur (Fig. S8†). In a parallel control, a thiyl radical generated from RSH and AIBN (azobisisobutyronitrile) yielded essentially no substrate cleavage in the absence of current (Fig. S9†). Thus, as in the previous thio-based cleavage studies, we infer that dimer cleavage does not involve free thiyl radical processes,38 suggesting instead that the electric current forms diffusible electron-carrier species, which activate ether bond cleavage.
In the absence of the radical trap BHT, when RSSR was pre-electrolyzed for 1 h before addition of 2-phenoxyacetophenone substrate, pinacol began forming almost immediately and only small quantities of acetophenone were observed as current flow continued and the starting material was cleaved (Fig. 3b). In contrast, addition of BHT to 1 h pre-electrolyzed RSSR (entry 5) allowed acetophenone to accumulate to 50% yield before it was further reduced and dimerized to pinacol (Fig. 4a).
With these results in mind, BHT and RSSR (1:1 molar ratio) were pre-electrolyzed together for 1 h prior to addition of 2-phenoxyacetophenone and 5 mA of current was maintained throughout the entire reaction. Compared to pre-electrolysis of RSSR alone (for 30 min) in the absence of BHT (Fig. S5†), in which acetophenone only accumulated to 14% yield and up to 70% of pinacol was formed, with the BHT present in the pre-electrolysis mixture (entry 6), 2-phenoxyacetophenone was completely cleaved in 1.5 h with a quantitative yield of phenol and up to 80% of acetophenone (Fig. 4b). In addition, no pinacol was observed until all substrate had been cleaved (Fig. 4b) at 1.5 h. Doubling the quantity of BHT used did not lead to a statistically significant change in the reaction profile (Fig. S10†).
To study further the potential role of a disulfide-derived radical species during substrate cleavage in the cathode cell, the effect of O2, a known radical trap,42 was evaluated. Even when RSSR was not pre-electrolyzed, the substrate decayed much faster under anoxic conditions; under a N2 atmosphere (entry 7), the reaction was nearly complete after 2 h with pinacol and phenol being the major products (Fig. 5a), while 40% of the substrate remained unreacted after 2 h when the same reaction was performed under fully aerobic conditions (Fig. 2b). Moreover, addition of BHT to reactions performed under N2 (entry 8) again inhibited the formation of pinacol (Fig. 5b), but still showed faster cleavage of 2-phenoxyacetophenone than in the open air (Fig. S11†).
One pathway considered for the C–O ether bond cleavage in the keto aryl ether substrate was one-electron reduction by an electron transfer agent. In that scenario, the disulfide radical anion (RSSR˙−) might act as an electron carrier. Oxygen could (a) consume an electron from RSSR˙−,43 slowing the rate of 2-phenoxyacetophenone cleavage relative to that under N2 (Scheme 2a), or (b) react with RS˙ or RS− to form the RSO2˙ radical or anion (Scheme 2b).44–46 To test this possibility, RSSR was pre-electrolyzed for 1 h under N2; again, after substrate addition, pinacol and phenol were the major products (entry 9, Fig. 5c). Here, the substrate was completely consumed in only 1 h while previous controls had required at least 1.5 h. Including BHT during RSSR pre-electrolysis under N2 (entry 10) did not slow the 2-phenoxyacetophenone deconstruction (Fig. 5d), indicating again that the cleavage did not solely depend on the thiyl radical and that oxygen competed to abstract the electron from the electron transfer agent, thereby diverting the reaction.
Scheme 2 (a) A proposed mechanism to cleave 2-phenoxyacetophenone via a one-electron reduction pathway; (b) potential mechanism of O2 trapping the thiyl radical. |
Importantly, we found that the electrolyte used in this study, LiBF4, was critical in promoting the cleavage of 2-phenoxyacetophenone. Li+, a known ion pairing agent and Lewis acid,47 favored the formation of pinacol (Scheme S1†) and presumably shifted the equilibrium of the cleavage reaction. When NaBF4 was employed as the electrolyte, approximately 50% of the substrate remained unreacted and pinacol was not observed even after 2.5 h (Fig. S12†). Under these same conditions using LiBF4 as the electrolyte, however, the substrate 2-phenoxyacetophenone was nearly completely cleaved in 1.5 h and pinacol was formed (Fig. 3b).
Current efficiencies (CE%) of all reactions were calculated as follows:48
Encouraged by the success in thio-assisted electrolytic cleavage of 2-phenoxyacetophenone, we explored this system with other α-keto β-O-4 dimers (1a–c) more closely related to real lignin. We posited that the presence on the aryl ketone of the electron-donating 4-methoxy or -hydroxy groups commonly found in lignin might inhibit the pinacol-forming reductive dimerization.
The results of these experiments are summarized in Table 2 and Fig. S13–S18.† Electric current (5 mA) alone still cleaved the β-O-4 dimers bearing methoxy substituents. As expected, with pre-electrolyzed 2,2′-dithiodiethanol (1 eq.), the cleavage time was shortened, except in the case of dimer 1b where the substituent para to the ketone moiety is –OH. We speculate that this phenolic –OH in 1b may be deprotonated, forming a quinone methide intermediate which would resist further reduction and cleavage of the ether bond (Scheme S2†). Without addition of the disulfide, an “induction period” (around 45 min) was found in the electrolysis of both dimers 1a and 1c where very limited dimer cleavages occurred (Fig. S13 and S17†), and acetoveratrone was generated only in moderate yields. Pre-electrolysis of the disulfide shortened the induction time by half (Fig. S14 and S18†) and improved the yields of acetoveratrone to 72% (dimer 1a) and 45% (dimer 1c), with quantitative yields of guaiacol (dimer 1a) and 53% syringol (dimer 1c), respectively. Termination of the reaction prior to acetoveratrone decay, which usually occurred after the dimers were consumed (i.e., at 1.5 h for 1a and at 2 h for 1c), would help maximize the monomer yields (Fig. S14 and S18†). As expected, more promising results were observed when BHT and RSSR were pre-electrolyzed together. All the monomeric products were produced in 1.5 h with over 90% yields (Fig. S19 and S20†). Notably, dimer 1a, which required 24 h to produce a quantitative yield of acetoveratrone in the previous study (employing refluxing acetonitrile with 10 eq. β-mercaptoethanol and a large excess of K2CO3),38 decomposed to acetoveratrone (91%) and guaiacol (90%) using 1 eq. of 2,2′-dithiodiethanol at room temperature in only 1.5 h (Fig. S19†) in the current study. Together, the shortened reaction time, lower reaction temperature, and significantly reduced thio-compound loading suggest that electrochemical depolymerization might succeed under practical conditions with authentic lignin.
Dimer | Current alonea | Current + disulfide and BHTb | ||||
---|---|---|---|---|---|---|
Ketone (%) | Phenol (%) | Conv. (%) | Ketone (%) | Phenol (%) | Conv. (%) | |
a The reaction was performed in DMF with 5 mA only (no disulfide) at room temperature for 2 h. b The disulfide (2,2′-dithiodiethanol) and BHT (1:1 molar ratio) were pre-electrolyzed together for 40 min in DMF at 5 mA, and the dimer was then added and the reaction stirred for 1.5 h. | ||||||
37 | 58 | 54 | 91 | 90 | 97 | |
12 | 22 | 20 | 22 | 28 | 30 | |
27 | 36 | 33 | 90 | >99 | 96 |
Electric current was found to be critical in this aqueous reaction system as ligninox showed essentially no change in the absence of flowing current. This is consistent with our previous finding that water inhibited the thio-assisted keto aryl ether cleavage. In the previous study, increased thiol loading, elevated temperature and N2 protection were required to break the ether bond.38 In contrast, at room temperature, the combination of electric current and disulfide successfully solubilized 62% of ligninox in only 6 h (Fig. 6) while only 46% of the ligninox was solubilized under analogous conditions in the absence of the disulfide, again demonstrating that the thiol assists in the lignin cleavage process. In the control reaction where no disulfide was added, electric current (20 mA) alone afforded 24 wt% of ethyl acetate soluble (EA soluble) products from ligninox (Fig. 6), including various functionalized S/G/H type phenolic monomers (Fig. 7) along with a series of dimers, trimers, tetramers and other oligomers (Fig. S22†). The addition of RSSR (2,2′-dithiodiethanol) and BHT to the reaction mixture improved the yield of EA soluble products to 36 wt%, with a concomitant decrease in the insoluble material from 54 wt% to 38 wt% (Fig. 6). Although slight differences were observed via LCMS-QTOF in the distribution of products in the EA soluble fractions (Fig. S23†), the profiles were relatively similar, indicating that the addition of the disulfide did not significantly complicate the product streams. Addition of disulfide and BHT increased the amount of aqueous soluble products from 22 wt% to 26 wt%, and analysis by gel permeation chromatography (GPC) indicated that the molecular weight of the major products ranged from approximately 600–1000 Da (Fig. S24†). Overall, at ambient temperature and atmosphere, electroreductive degradation of ligninox solubilized a significant fraction of the lignin, leaving only 38–54 wt% of insoluble residual. Compared to previous work on depolymerization of different types of lignin, i.e. via catalytic electrolysis (77–82 wt% residual),50 aerobic oxidation-hydrolysis (47–78 wt% residual)9 or a two-step oxidative approach (50–91 wt% residual),10 the present study represents an encouraging first step in developing a simple new strategy for lignin depolymerization and valorization.
For reactions run without pre-electrolysis, 20 mg of the dimer (2-phenoxyacetophenone or 1a–c), 2,2′-dithiodiethanol (none or 1 eq.) and BHT (none or 1 eq.) were directly added to 20 mL DMF in the cathode half-cell and a 5 mA electric current was applied for the duration of the reaction (the voltage of the system ranged from 5.6–6.0 V in DMF under our conditions). Sample aliquots (250 μL) were taken from the cathode cell at timed intervals and diluted with another 250 μL of acetonitrile before HPLC analysis.
For reactions involving pre-electrolysis of the disulfide (2,2′-dithodiethanol), 2,2′-dithiodiethanol alone was added to 20 mL DMF and the 5 mA electric current was applied for 30 min or 1 h. Then, 20 mg of the dimer (2-phenoxyacetophenone or 1a–c) and BHT (none or 1 eq.) were added in solid form. Sampling for HPLC analysis was performed as above.
For reactions run under a N2 atmosphere: 20 mL of DMF alone was placed in the sealed cathode half-cell and the cell was purged with N2 for 30 min with stirring. Subsequent steps were as described above except that a N2 balloon was connected to the cathode half-cell throughout the reaction. At different time intervals, 500 μL samples were taken from the cathode cell for HPLC analysis.
A mixture of 2-bromo-1-(3,4-dimethoxyphenyl)ethanone (2.54 g, 9.8 mmol), guaiacol (1.21 g, 9.8 mmol), and K2CO3 (1.35 g, 9.8 mmol) in acetone (50 mL) was stirred at room temperature overnight. The solid was removed by vacuum filtration and the solution was extracted with three 20 mL aliquots of DCM. The combined organic layers were separated and dried with anhydrous Na2SO4 and concentrated under vacuum. The crude product was purified by column chromatography on silica gel (hexane/ethyl acetate = 2/1) to produce 1a (2.65 g, 8.8 mmol) as a white solid in 89% yield.
1H NMR (500 MHz, CDCl3): 7.69 (dd, J = 8.4, 2.0 Hz, 1H), 7.61 (d, J = 2.0 Hz, 1H), 7.01–6.94 (m, 1H), 6.94–6.88 (m, 2H), 6.88–6.82 (m, 2H), 5.31 (s, 2H), 3.96 (s, 3H), 3.94 (s, 3H), 3.90 (s, 3H); 13C NMR (126 MHz, CDCl3): 193.2, 153.7, 149.6, 149.1, 147.5, 127.8, 122.7, 122.3, 120.8, 114.6, 112.0, 110.4, 110.1, 71.9, 56.1, 56.0, 55.9. Spectral data are in accordance with those previously reported.38
A solution of N-bromosuccinimide (NBS, 6.96 g, 39 mmol) dissolved in anhydrous acetonitrile (30 mL) was added dropwise with stirring to a solution of the above benzyl protected acetovanillone (10 g, 39 mmol) and p-toluenesulfonic acid (TsOH, 10 g, 58.6 mmol) in anhydrous acetonitrile (70 mL). The mixture was then heated and stirred at 100 °C for 2 h under a N2 atmosphere. After cooling to room temperature, the solvent was evaporated in vacuo. The crude product was redissolved in dichloromethane (DCM, 70 mL) and washed three times with 30 mL aliquots of deionized water. The organic layer was separated and dried with anhydrous Na2SO4 and concentrated under vacuum. Without further purification, the resulting crude protected bromoacetovanillone (5 g, 14.9 mmol) was combined with syringol (2.3 g, 14.9 mmol) and K2CO3 (2.06 g, 14.9 mmol) in acetone (100 mL) and stirred at room temperature overnight. The solid KBr byproduct was removed by vacuum filtration and the solution was extracted with three 30 mL aliquots of DCM. The organic layers were combined and dried with anhydrous Na2SO4 and concentrated under vacuum. The resulting crude protected dimer (2 g) was dissolved in methanol (50 mL), 10% Pd/C (0.2 g) was added, and the mixture was stirred for 3 h at room temperature. The solid catalyst was separated by vacuum filtration and washed with methanol. Then, the filtrate was concentrated under vacuum and the crude product was purified by column chromatography on silica gel (hexane/ethyl acetate = 2/1) to give a yellow solid.
1H NMR (500 MHz, CDCl3): 7.69–7.64 (m, 2H), 7.02 (t, J = 8.4 Hz, 1H), 6.95 (d, J = 8.1 Hz, 1H), 6.59 (d, J = 8.4 Hz, 2H), 5.16 (s, 2H), 3.96 (s, 3H), 3.82 (s, 6H); 13C NMR (126 MHz, CDCl3): 193.5, 153.2, 150.5, 146.6, 136.6, 128.0, 124.0, 123.5, 113.8, 110.4, 105.3, 75.2, 56.1, 56.1. Spectral data are in accordance with those previously reported.38
1H NMR (500 MHz, CDCl3): 7.73 (dd, J = 8.3, 2.0 Hz, 1H), 7.66 (d, J = 2.0 Hz, 1H), 7.02 (t, J = 8.4 Hz, 1H), 6.90 (d, J = 8.4 Hz, 1H), 6.59 (d, J = 8.5 Hz, 2H), 5.16 (s, 2H), 3.95 (d, J = 1.8 Hz, 6H), 3.82 (s, 6H); 13C NMR (126 MHz, CDCl3): 193.7, 153.4, 153.3, 153.2, 148.9, 136.6, 128.3, 124.0, 123.0, 110.6, 110.0, 105.2, 105.2, 75.2, 56.0, 56.0, 56.0, 55.9. Spectral data are in accordance with those previously reported.38
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d0gc03597a |
This journal is © The Royal Society of Chemistry 2021 |