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Correlating high temperature thin film ionomer electrode binder properties to hydrogen pump polarization

Gokul Venugopalan a, Deepra Bhattacharya a, Subarna Kole a, Cameron Ysidron a, Polyxeni P. Angelopoulou b, Georgios Sakellariou b and Christopher G. Arges *a
aCain Department of Chemical Engineering, Louisiana State University, Baton Rouge, LA 70803, USA. E-mail: carges@lsu.edu
bDepartment of Chemistry, National and Kapodistrian University of Athens, Athens 15771, Greece

Received 9th March 2021 , Accepted 12th May 2021

First published on 13th May 2021


Abstract

Ionomer electrode binders are important materials for polymer electrolyte membrane (PEM) fuel cells and electrolyzers and have a profound impact on cell performance. Herein, we report the effect of two different types of high-temperature (HT) ionomers, characterized as thin films (∼10 nm), on hydrogen oxidation/evolution reaction (HOR/HER) kinetics and hydrogen permeability using interdigitated electrode (IDE) platforms decorated with nanoscale platinum electrocatalysts. The two different ionomers studied were poly(tetraflurostyrene phosphonic acid-co-pentafluorostyrene) (PTFSPA) and quaternary benzyl pyridinium poly(arylene ether sulfone) imbibed with phosphoric acid (QPPSf-H3PO4). The reaction kinetics and limiting current values observed with thin film ionomers on IDEs were commensurate to the values observed in electrochemical hydrogen pumps (ECHPs) that use the ionomers as electrode binders. Using PTFSPA as the binder, an HT-PEM ECHP showed 1 A cm−2 at 55 mV when using 2 mgPt cm−2 in the membrane electrode assembly.


Introduction

Ionomer binders strongly influence the performance and stability of numerous electrochemical processes such as fuel cells,1–4 water5 and carbon dioxide electrolyzers,6 and deionization units.7,8 In low- and high-temperature polymer electrolyte membrane (i.e., LT-PEM and HT-PEM) architectures involving hydrogen, the binders hold the electrocatalyst/electrocatalyst supports, while also delivering protons to and from the electrocatalyst to the PEM separator. Both PEM separators and ionomer electrode binders require high conductivity and stability4,9 under a wide-range of conditions (e.g., chemical, electrochemical, and thermal), but there are nuanced differences with respect to the properties for PEM separators and electrode binders. PEM separators necessitate low gas permeability for safety and mitigating mixed overpotentials. Ionomer binders require high gas permeability to overcome mass transfer related resistances and enable high current density.10,11

In the electrode layers, the ionomer binder often serves as a thin adhesive coating on the electrocatalyst/electrocatalyst support particles.12 A few research groups have shown that Nafion® can display substantially different proton conductivity and water uptake properties when confined as a thin film (5 to 100 nm) when compared to its properties as a bulk membrane.13–19 It is worth noting that there is a lack of studies investigating how the properties of other thin film ionomers influence electrochemical properties, such as charge-transfer reaction kinetics as well as gas permeability, in addition to other types of ionomer chemistries for hydrogen-based electrochemical systems. These other properties have a more profound impact on electrochemical device performance when compared to ionic conductivity.20 For example, ionomers can alter redox reaction rates (e.g., by adsorption of the tethered ion to the catalyst)21,22 and gas reactant mass transfer rates to the electrocatalyst surface.11,20,23,24

In this work, we studied the influence of two different types of high-temperature ionomer thin films on hydrogen oxidation/evolution reaction (HOR/HER) kinetics and hydrogen gas permeability on interdigitated electrodes (IDEs). We then correlated the thin film properties to the polarization behavior of electrochemical hydrogen pumps (ECHPs). Our work was motivated by our previous reports,20,25,26 and others,3,27–29 showing that ion-pair HT-PEMs operate over a wider temperature range and have greater humidity tolerance when compared to the conventional benchmark based upon phosphoric acid (H3PO4) imbibed polybenzimidazole. In HT-PEM fuel cell studies, we observed significant kinetic and mass transfer resistances that hail from the presence of liquid H3PO4 in the electrode layers. To address these resistances, Los Alamos and the University of Stuttgart adopted an alternative ionomer electrode binder based upon tethered phosphonic acid to the polymer backbone (i.e., poly(tetrafluorostyrene phosphonic acid-co-pentafluorostyrene) (PTFSPA)).1 This binder addressed mass transfer resistances in the electrode layers and achieved a peak power density of 1.7 W cm−2 at 240 °C. Drawing inspiration from this group, we investigated how removal of liquid acid from the ionomer influences HOR/HER kinetics and gas permeability. We then related the properties of thin films to the polarization of a single-cell electrochemical hydrogen pump (ECHP).

ECHPs are used for hydrogen separations and compression in industrial settings,30–36 in addition to being a diagnostic tool for fuel cells. Combining the ion-pair HT-PEM separator with Pt/C electrodes using the PTFSPA binder, we have demonstrated that an ECHP that can operate at 1 A cm−2 at 120 mV using 1 mgPt cm−2 in the membrane electrode assembly (MEA) and at 55 mV at 220 °C using 2 mgPt cm−2 in the MEA. These values represent the best performance in the peer-reviewed literature for a HT-PEM ECHP. However, it should be noted that LT-PEMs (e.g., perfluorosulfonic acid materials like Nafion®), using humidification, can achieve the same current density values at lower voltage (0.04 to 0.09 V)34,35 at lower platinum loadings (<1 mgPt cm−2 for the MEA). Although LT-PEM ECHPs have better performance, they require substantial gas humidification and suffer more in performance loss with greater concentration of contaminants in the hydrogen mixture (e.g., carbon monoxide (CO)). Raising the temperature above 180 °C makes the ECHP more resilient to contaminants enabling more effective hydrogen separations. Also, the environment for HT-PEM ECHP is not as harsh as HT-PEMFC and LT-PEM ECHP as the cell has no oxygen and water.

Most ECHP studies that operate above 100 °C examine different types of PBI chemistries.30–33,37,38 These studies often use commercially available electrodes (e.g., BASF electrodes) and little attention has been given to how the electrode binder impacts ECHP performance. New materials for fuel cells, ECHPs, and water electrolyzers are characterized in ex situ experimental setups for assessing their likelihood to improve the electrochemical cell performance. Experimental protocols for ex situ assessment of bulk membranes (e.g., 4 pt conductivity) and electrocatalyst activity (e.g., rotating disk electrode) are standardized, but there are few precedents and tools to examine the electrochemical properties of thin film ionomers11,39 outside ionic conductivity and without liquid supporting electrolyte.

Results and discussions

To understand how thin film ionomers impact other electrochemical properties beyond ionic conductivity, our group developed an interdigitated electrode (IDE) platform that features a thin film (<30 nm) of nanoscale platinum group metal (PGM) electrocatalyst afforded from self-assembled block copolymer templates40 (Fig. 2a). The electron micrograph of platinum nanowires on IDEs is shown in Fig. S1 (ESI), while images of the chamber for HOR/HER experiments are provided in Fig. S2 (ESI). The presence of this periodic nanostructure PGM electrocatalyst across the IDE is useful for assessing HOR/HER kinetics in the presence of a thin film ionomer (previously Nafion® at room temperature).40 Here, we extended this platform to assess the electrochemical properties (HOR/HER kinetics, ionic conductivity, and hydrogen permeability) for two different types of thin film high-temperature (HT-) ionomers. The chemical structures of the HT-ionomers (PTFSPA and quaternary benzyl pyridinium poly(arylene ether sulfone) imbibed with H3PO4 (QPPSf H3PO4)) are shown in Fig. 1a. PTFSPA was synthesized following the procedure of Atanasov et al.41 QPPSf H3PO4 was prepared as described in our previous work.26 The scheme for the chemical synthesis of PTFSPA and the NMR spectra for PTFSPA and QPPSf H3PO4 are provided in Fig. S3–S5 in the ESI. The IEC values for these materials are provided in the ESI. The TGA data of the different ionomers are given in Fig. S6 (ESI).
image file: d1ma00208b-f1.tif
Fig. 1 (a) The chemical structures of the HT-ionomer thin films and electrode binders characterized and used in this work. (b) Thin film ionic conductivity as a function of temperature for QPPSf H3PO4 PTFSPA before exposure to H3PO4 and after exposure to H3PO4.

Prior to running polarization experiments in the presence of hydrogen, the ionic conductivity (κ) of the ionomers (QPPSf H3PO4, PTFSPA before exposure to H3PO4, and PTFSA after exposure to H3PO4) as thin films was determined as a function of temperature in the presence of dry nitrogen on IDEs (Fig. 1b). PTFSPA thin films after activation with 5 wt% H3PO4 for 10 minutes, has the same ionic conductivity as QPPSf H3PO4 up to 125 °C, and its conductivity value is within 5 to 10 mS cm−1 of QPPSf H3PO4 in the temperature range of 150 to 225 °C. The ionic conductivity of PTFSPA thin film without exposure to H3PO4 for activation is very low compared to QPPSf H3PO4 and PTFSPA exposed to H3PO4. The ionic conductivity of the PTFSPA thin film without exposure to H3PO4 rapidly increased from 10−2 to 2 mS cm−1 as the temperature increased from 100 °C to 220 °C.

The ability of PTFSPA to provide adequate ionic conductivity without the need for water and an imbibed acid across a wide temperature range makes it a good candidate for HT-PEM fuel cells and ECHPs. It was anticipated that the removal of liquid H3PO4 would enhance mass transfer in the electrodes in the devices as well as improve redox kinetics. H3PO4 has a detrimental effect on oxygen reduction reaction (ORR) kinetics in HT-PEM fuel cell cathodes because of phosphate anion adsorption on the platinum catalyst surface.42

After the ionic conductivity experiments were completed, the nitrogen gas was switched to dry hydrogen (i.e., 0% RH), and chronoamperometry experiments were performed from 0 V to 0.7 V at temperatures of 160 °C, 180 °C, and 200 °C on the IDEs shown in Fig. 2a. Temperatures above 200 °C were not investigated due to the instability of the IDE platform for extended periods of time at that temperature. The iR-corrected polarization curves are plotted with IDEs in Fig. 2b, featuring the two different high-temperature ionomers as a function of temperature (the polarization curves without iR-correction are given in Fig. S7, ESI). In this plot, the PTFSPA thin film displayed larger current responses in the linear regime, as well as larger limiting currents, over the QPPPSf-H3PO4 thin film. Notably, the PTFSPA showed larger increases in current density across the voltage range as a function of temperature when referenced against QPPPSf-H3PO4.


image file: d1ma00208b-f2.tif
Fig. 2 (a) IDE platform with high density platinum nanowires (∼22 nm diameter and 28 nm in thickness). This platform is placed in a sealed, temperature-controlled chamber for HOR/HER measurements. (b) iR-corrected polarization curves for HOR/HER on IDE platform with PTFSPA and QPPSf H3PO4 thin films as a function of temperature (160 °C to 200 °C). (c) The hydrogen permeability values (PH2) extracted from the limiting current values in the polarization curves (d) current density at 150 mV (i.e., i@η=150[thin space (1/6-em)]mV) as a function of temperature for the two different thin film ionomers.

To quantify the improvements in HOR/HER with thin film PTFSPA over QPPPSf-H3PO4, we first analyzed the limiting current density values of the iR-corrected polarization curves. The limiting current corresponds to limitations from mass transfer resistances that arrive from gaseous permeability across the thin film ionomer. Gas permeability (PH2) is a product of the species diffusion coefficient (DH2) multiplied by its solubility coefficient (e.g., Henry's constant – HH2 in this case) in the polymer electrolyte thin film (eqn (1)). By knowing the limiting current density values, as well as the film thickness values, temperature and concentration of hydrogen in the environmental chamber, we estimated the gas permeability values using eqn (2)39 for the two different thin film high-temperature polymer electrolytes as a function of temperature (Fig. 2c). The hydrogen gas permeability values were 6× greater or more for the PTFSPA ionomer compared to the QPPSf H3PO4 thin film polymer electrolyte.

 
PH2 = DH2HH2(1)
 
image file: d1ma00208b-t1.tif(2)

P H2: permeability coefficient of hydrogen in the thin film ionomer (cm2 s−1). HH2: solubility coefficient for hydrogen in the thin film ionomer (dimensionless). DH2: diffusion coefficient of hydrogen in the thin film ionomer (cm2 s−1). CH2: concentration of hydrogen in the environmental chamber (mol cm−3). δ: thin film ionomer thickness (cm). n: number of electrons transferred for the reaction per equivalent of hydrogen. F: Faraday's constant (C mol−1). ilim: limiting current density (A cm−2).

Next, the linear regime of the iR-corrected polarization curves was analyzed in order to assess how the different thin film ionomers affect HOR/HER kinetics. The iR-corrected potential values in the linear regime, which also corresponds to low current density values, is under mixed-control (i.e., reaction kinetics and mass transfer resistances dictate the current response). Here, we assume that the mass transfer resistance is not severe but not negligible because of the presence of the thin film ionomer coating. Fig. 2d shows the current density at 150 mV (i.e., i@η=150[thin space (1/6-em)]mV) for two different high-temperature thin film ionomers as a function of temperature. At 160 °C, the i@η=150[thin space (1/6-em)]mV value for the PTFSPA film was 4× greater for HOR/HER when compared to QPPSf H3PO4. Increasing the temperature to 200 °C resulted in a larger enhancement for i@η=150[thin space (1/6-em)]mV for PTFSPA, while the improvement for QPPSf H3PO4 was marginal.

In the next set of studies, membrane electrode assemblies (MEAs) were fabricated for single-cell ECHP studies. The MEAs consisted of QPPSf PBI H3PO4 HT-PEM separators and Pt/C gas diffusion electrodes (GDEs) that used QPPSf H3PO (termed MEA 1) and PTFSPA (termed MEA 2) as electrode binders. The iR-corrected single-cell ECHP polarization curves for the MEAs that feature the different electrode binders at different temperatures (160 to 220 °C) are presented in Fig. 3a, and the non-iR corrected polarization curves are provided in Fig. S8 (ESI). There are two salient features in Fig. 3a: (i) the MEA with a PTFSPA electrode binder outperformed the MEA with a QPPSf H3PO4 electrode binder and (ii) as the cell temperature increased, the polarization decreased more with PTFSPA as the electrode binder, while the polarization remained about the same with QPPSf H3PO4 as the electrode binder.


image file: d1ma00208b-f3.tif
Fig. 3 (a) Single-cell ECHP iR-corrected polarization behavior with the same HT-PEM and Pt/C loadings (0.5 mgPt cm−2) but with different types of electrode binders. (b) Nyquist plots from ECHP experiments with the MEAs featuring different electrode binders as a function of temperature. Correlation between the (c) permeability values (PH2; normalized to platinum loadings) and (d) current density at 150 mV (i.e., i@η=150[thin space (1/6-em)]mV) in single-cell MEA ECHPs and IDEs.

The Nyquist plots from electrochemical impedance spectra taken at no applied potential during ECHP experiments are given in Fig. 3b. The charge-transfer resistance was 0.04 Ω cm2 or less with PTFSPA as the electrode binder, while the charge-transfer resistance for QPPSf H3PO4 was >0.25 Ω cm2 (i.e., at least 6× greater). In the next set of analyses, the linear-regime and limiting current density values of the polarization curves were analyzed for extracting i@η=150[thin space (1/6-em)]mV and PH2 values for single-cell ECHPs. The PH2 and i@η=150[thin space (1/6-em)]mV values as a function of temperature are plotted in Fig. S9a and b (ESI). Similar to the observations from IDE studies, the PH2 and i@η=150[thin space (1/6-em)]mV values were greater for the MEAs containing PTFSPA as the binder over QPPSf H3PO4 as the electrode binder (e.g., 6× for PH2 and 4–6× greater for i@η=150[thin space (1/6-em)]mV).

The lower charge-transfer resistance from Fig. 3b and greater i@η=150[thin space (1/6-em)]mV observed from Fig. S9b (ESI) for PTFSPA electrode binder might be due to lower phosphate anion adsorption on the platinum electrocatalyst. Phosphate and phosphonate anions hinder electrocatalyst utilization in both anode and cathode.42 Because QPPSf-H3PO4 has more phosphate groups per weight, more anion adsorption takes place accounting for the larger charge-transfer resistance and low i@η=150[thin space (1/6-em)]mV when compared to PTFSPA. The binder PTFSPA has fewer phosphonate anions, and these anions are tethered to the backbone and its degrees of freedom with respect to translational motion is restricted when compared to H3PO4. Hence, these reasons account for the better current response observed for a given voltage in IDEs and single-cell MEA ECHP when using PTFSPA as the thin film electrolyte and electrode binder.

The correlations between PH2 and i@η=150[thin space (1/6-em)]mV attained from IDE and single-cell MEA ECHP studies are conveyed in Fig. 3c and d. A linear commensurate relationship was observed for the PH2, and i@η=150[thin space (1/6-em)]mV values between the different two platforms, indicating that the IDEs are useful for probing how potential new ionomer binders may affect ECHP electrode performance. The IDEs use >100× less platinum than an MEA and far less ionomer material. Several IDE platforms can be loaded into a single environmental chamber and studied using multi-channel potentiostat, making it an excellent high-throughput tool for studying the electrochemical properties of thin film ionomers used as electrode binders.

Our initial studies using PTFSPA electrode binders were carried out with 1 mgPt cm−2 in the MEA (Fig. 3a). To compare against the current state-of-the-art existing data on HT-PEM ECHPs in the literature, another MEA was fabricated with 2 mgPt cm−2 in the MEA (equal loading on each electrode) with PTFSPA binder. The ECHP polarization curve of this MEA is given in Fig. 4a and the performance is compared against state-of-the art data in Fig. 4b.6,30 The HT-PEM ECHP with PTFSPA electrode binder displayed a very low voltage requirement (see Table 1) and best performance compared to the current HT-PEM ECHPs.6,30


image file: d1ma00208b-f4.tif
Fig. 4 (a) Single-cell ECHP iR-corrected polarization behavior using PTFSPA as the electrode binder and 1 mgPt cm−2 for each electrode. The MEA used the QPPSf-PBI H3PO4 HT-PEM (b) the performance comparison against the current state-of-the art existing various single-cell HT-PEM ECHPs6,30 with PTFSPA electrode binder.
Table 1 Performance comparison of various single-cell HT-PEM ECHPs with the same Pt loading in electrodes
Membrane Electrode binder & electrocatalyst used Anode/cathode catalyst loading (mgPt cm−2) Temperature (°C)/RH (%) Cell voltage (V) at 1 A cm−2 Ref.
a Exact composition of this electrode is unknown.
Fumatech PBI PBI with Pt/C 160/0 0.14 30
para-PBI BASF electrodes that contain Pta 1.0/1.0 160/1.6 0.10 6
para-PBI BASF electrodes that contain Pta 1.0/1.0 200/1.6 0.12 6
50[thin space (1/6-em)]:[thin space (1/6-em)]50 QPPSf PBI H3PO4 PTFSPA 1.0/1.0 160/0 0.11 This work
50[thin space (1/6-em)]:[thin space (1/6-em)]50 QPPSf PBI H3PO4 PTFSPA 1.0/1.0 200/0 0.075 This work
50[thin space (1/6-em)]:[thin space (1/6-em)]50 QPPSf PBI H3PO4 PTFSPA 1.0/1.0 220/0 0.055 This work


To optimize the HT-PEM ECHP, future work with these materials will examine overpotential differences between the HOR and HER, similar to the asymmetric MEA approach by Neyerlin, Gasteiger, and co-workers,43 in addition to identifying the right binder loading in the electrodes and phosphonic acid loading in PTFSPA. In the report by Neyerlin, Gasteiger, and co-workers,43 they observed almost identical overpotential terms for HOR and HER at a given current density for LT-PEM ECHPs. However, HOR/HER overpotential values at low current density values may differ with the PTFSPA binder versus Nafion® (which is used for LT-PEM ECHP) because the PTFSPA has lower acidity compared to Nafion® (pKA ∼ 1.5 versus pKA of 0 to −3, respectively).

A notable difference between HT-PEM and LT-PEM ECHP studies in the literature is the platinum loading in the electrodes. LT-PEM ECHPs use about 0.5 mgPt cm−2 to 0.8 mgPt cm−2 in the MEA, while HT-PEMs typically use 2 mgPt cm−2. Although LT-PEM ECHPs have better performance with lower platinum loading, high temperature operation of HT-PEM ECHPs assists in overcoming catalyst poisoning and deactivation due to contaminants in the hydrogen mixture (e.g., carbon monoxide (CO)).1,6,26,30 Hence, operating the ECHP at higher temperatures allows for more effective hydrogen separations and purification from mixtures with larger fractions of contaminants and smaller concentrations of hydrogen (i.e., a dirter mixture).

Conclusions

In summary, we show here that PTFSPA is a more effective electrode binder for ECHPs over QPPSf-H3PO4 binders because it does not contain liquid acid known to obfuscate hydrogen gas permeability and hinder reaction kinetics due to phosphate anion adsorption on the electrocatalyst surface. Using the IDE platform decorated with nanowire platinum catalysts for HOR/HER studies, we unequivocally demonstrate that the measured thin film polymer electrolyte electrochemical properties correlate to single-cell ECHP polarization behavior. IDE platforms are useful for high-throughput assessments of potential new ionomer materials for use as electrode binders. Finally, implementing PTFSPA materials as electrode binders in HT-PEM ECHPs results in excellent performance of 1 A cm−2 at 55 mV.

Author contributions

G. V. synthesized and characterized materials, performed all experiments on IDEs and ECHPs. S. K. fabricated IDEs. D. B. fabricated IDE platforms with nanoscale PGM electrocatalysts and assisted with figures. C. G. Y. helped with ionic conductivity measurements. P. A. and G. S. synthesized random copolymers for block copolymer self-assembly. G. V. and C. G. A. wrote the manuscript and analyzed data. All authors reviewed and edited the manuscript.

Conflicts of interest

C. G. A. is a co-founder of a startup company, Ionomer Solutions LLC, that is in the process of licensing HT-PEM materials (US Patent Application # 62/656,538) developed at Louisiana State University with plans for commercialization.

Acknowledgements

This material is based upon work supported by the U.S. Department of Energy's Office of Energy Efficiency and Renewable Energy (EERE) under the Advanced Manufacturing Office (AMO) Award Number DE-EE0009101. The views expressed herein do not necessarily represent the views of the U.S. Department of Energy or the United States Government. We thank Dr Rafel Cueto for assisting us with TGA measurements. We acknowledge the use of the LSU Shared Instrumentation, NMR, and Nanofabrication Facilities.

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Footnote

Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ma00208b

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