Jing
Chen
a,
Zhenxiang
Zhao
a,
Yu
Feng
a,
Xuzhuo
Sun
a,
Bo
Li
a,
Dongjin
Wan
a and
Yuan
Tan
*b
aSchool of Chemistry and Chemical Engineering, Henan University of Technology, Zhengzhou 450001, China
bThe Key Laboratory of Optoelectronic Chemical Materials and Devices, School of Chemical and Environmental Engineering, Jianghan University, Wuhan 430056, China. E-mail: tanyuan@jhun.edu.cn
First published on 3rd August 2021
Increasing the concentration of oxygen deficiency in perovskite oxides by suitable cation doping or anion doping can significantly increase the cathode ionic conductivity, thus improving the oxygen reduction reaction activity in solid oxide fuel cells (SOFCs). Herein, pre-calcining the perovskite oxide precursor in N2 atmosphere is a new strategy to further improve the oxygen non-stoichiometry (δ) and electrocatalytic activity of the cathode. The obtained nitrogen-treated Sm0.5Sr0.5CoO3−δ (SSC) powder has higher oxygen non-stoichiometry than the untreated one. The δ value is 0.27 for SSC-400 at 800 °C in air. The obtained nitrogen-treated SSC-400 cathodes calcined at 1000 °C show improved electrochemical performance compared to SSC–air, achieving the polarization resistance (Rp) values to be 0.035, 0.078 and 0.214 Ω cm2 at 700 °C, 650 °C and 600 °C. The maximum power density of the cell with the SSC-600 cathode reaches 0.87, 1.16 and 1.24 W cm−2 at 600, 650 and 700 °C, which are more excellent than SSC–air. Pre-calcining the perovskite oxide precursor in N2 at a suitable temperature can remarkably improve the electrochemical capability of the cathode and provide a convenient and useful strategy to alleviate the problem of oxygen deficiency in perovskite oxides.
Many scientists have tried reducing the operating temperature of SOFC from 800 to 1000 °C to an intermediate and low temperature (ILT) range of 500–700 °C.7,11–15 However, the decrease in the working temperature is usually accompanied by a sharp increase in the cathode polarization loss. The activation energy required for oxygen ion transport and the reduction of oxygen molecules to oxygen ions increases dramatically as the operating temperature decreases. Therefore, it is important to improve the oxygen ion conductivity and diffusion ability of the electrode for SOFC at intermediate and low temperatures.
It is convinced that the catalytic capability of perovskite oxides is dramatically related to oxygen deficiency, which changes the surface chemistry, crystal structures and electronic configuration.9,16 The cobalt-based and ferrite-based ABO3 perovskite oxides introduce oxygen defects by cation doping at A or B sites.17–19 The oxygen deficiency in the cobalt or ferrite-based perovskite oxides creates a way of oxide ion transfer. The oxygen deficiency coupled to mixed cobalt valence states20 makes them suitable for mixed ionic and electronic conductivity (MIEC) electrodes in ILT-SOFC.21 In recent years, the oxygen anion sites are partially substituted by anion doping for ABO3 perovskite oxides, such as F−, H−, S2−, Cl−, or N3−. Jin and Co-workers22 embedded F− into BSCF and SrCo0.9Nb0.1O3−δ to improve the oxygen permeability of membranes at intermediate temperatures. It is reported that F− embedded into cobalt-free SrFeO3−δ effectively improves the oxygen reduction activity compared to the parent oxide.23,24
In this study, a new method to increase the oxygen reduction activity of Sm0.5Sr0.5CoO3−δ (SSC) by pre-calcining the perovskite oxide precursor in a nitrogen atmosphere was reported, and the precursor was prepared by a traditional citrate sol–gel method. It was found that the N2-treated process affected SSC in various aspects, such as the morphology, crystal structure, and oxygen non-stoichiometry. It is possible to promote the oxidation of Co3+ in the nitrogen atmosphere, thereby increasing the oxygen vacancies. The obtained N2-treated SSC cathodes showed improved electrochemical performance as compared with untreated SSC cathodes. Furthermore, the effect of the nitrogen atmosphere processing on SSC was revealed, which may provide a convenient and useful method to improve the catalytic performance of the perovskite cathode for ILT-SOFCs.
The solution was stirred at 80 °C for 6 h using a magnetic agitator and then dried at 180 °C in an oven to form a black precursor, which was grinded and calcined at 400, 600 and 800 °C in a nitrogen atmosphere for 2 h, respectively. Then, the black powders were reheated in an air atmosphere at 900 °C for 2 h, and the obtained SSC powders were denoted by SSC-400, SSC-600 and SSC-800, respectively. For comparison, the precursor was calcined directly at 900 °C in an air atmosphere for 2 h. The product was denoted as SSC–air.
The crystal microstructure of SSC composite oxides was examined by X-ray diffraction (XRD, Bruker D8 advance, with Cu-Kα radiation, refined slow scan test parameters: 20–80°, scanning speed: 10° min−1) analysis. The valence state of Co and O in SSC samples was studied by X-ray photoelectron spectroscopy (XPS, Escalab 250XI). The XPS spectrogram was analyzed using the XPSPEAK software. The numerical values of binding energy (B.E.) were corrected with carbon (C 1s = 284.5 eV) as the internal standard.
First, the oxygen vacancies of the SSC samples were measured by iodometric titration,26,27 and then the oxygen vacancies were obtained using thermogravimetric (TG) analyzer. TG (METTLER TOLEDO-TGA/DSC 2) was used to measure the weight loss of powder at a heating rate of 10 °C min−1 from 25 °C to 800 °C. Non-stoichiometry oxygen concentrations at different temperatures were calculated based on TG data. The non-stoichiometry oxygen was calculated using the following formula:
The electrochemical capability of the sample was measured using an SDC-based symmetric cell. A dense SDC pellet of 13 mm diameter was produced by die casting using SDC (Sm0.1Ce0.9O2−δ, Fuel Cell Materials, USA) powders, and then sintered in air at 1450 °C for 5 h. Electrode slurry was prepared by mixing the SSC powder and binder in an agate mortar. The slurry was screen-printed on both sides of the SDC pellets to form symmetric cells, and the cells were calcined at temperatures of 950, 1000 and 1050 °C, respectively. The cathode layer was coated with platinum as a collecting layer and sintered at 800 °C for 1 h. The electrochemical impedance spectroscopy (EIS) of the cells was tested in air from 550 °C to 750 °C, which use an electrochemical workstation (Zennium) at 0.01 Hz to 1 MHz. The morphologies of the SSC powders and the symmetric cells were tested by scanning electron microscopy (SEM) using a HT7700 Exalens microscope.
Anode-supported single cells were fabricated for electrochemical performance evaluation with the structure of NiO-GDC|GDC|SSC. The anode substrates were produced by die casting with 13 mm diameter using a mixture of NiO (Sigma-Aldrich, USA) and GDC (Gd0.1Ce0.9O2−δ, Fuel Cell Materials, USA) powders with a NiO:GDC weight ratio of 60:40, and carbon black was used as a pore former. The anode was sintered at 1100 °C for 2 h.9 The GDC electrolyte slurry was printed on the pre-calcined NiO-GDC anode, and the anode/electrolyte was sintered at 1500 °C for 5 h to obtain a dense electrolyte. The SSC slurry was screen printed on the GDC electrolyte and sintered at 1050 °C for 2 h at a heating rate of 5 °C min−1 to obtain the SSC cathode.
Fig. 2 shows the SEM images of different SSC powders. Fig. 2a shows SSC-400 calcined at 400 °C in a N2 atmosphere. It could be discovered that the powder particles are loose and dispersed well, and there is no significant aggregation in the sample. As the temperature increases, the accumulation of SSC particles is more and more serious, as shown in Fig. 2c. The SSC–air powder without N2 treatment reveals a broader grain size distribution, from sub-micrometric grains to nearly 5 μm diameter grains, as shown in Fig. 2d. After the treatment of the SSC precursor in N2 below 600 °C, the aggregation of the nano-particles can be impressed significantly. It seems possible that the SSC-400 and SSC-600 powders have high surface area, which causes the increase in calcination activity of the powders. Fig. S1† shows the microstructural images of the SSC at high magnification. The size of the SSC particles treated with N2 gradually decreases and the agglomeration is more serious as the sintering temperature increases. The untreated SSC powder has a broad distribution of particle size.
Fig. 2 SEM images of SSC powders: (a) SSC-400; (b) SSC-600; (c) SSC-800; and (d) SSC–air, untreated. |
In order to understand the effect of temperature and atmosphere on the properties of SSC, the process of nonstoichiometric oxygen evolution was studied. The oxygen non-stoichiometry (δ) of SSC powders was obtained by iodometric titration combined with TG data.9 As shown in Table S2,† the values of δ at room temperature are 0.10, 0.10, 0.11 and 0.13 for SSC–air, SSC-400, SSC-600 and SSC-800, respectively. Fig. 3 shows the experimental results of δ and thermogravimetry of SSC tested in the air and N2 atmosphere. Fig. S3(b)† shows the experimental results of δ and thermogravimetry of SSC, which pre-calcined at 600 °C at different concentrations of hydrogen (0%, 5%, 10% H2/N2). The δ increases with the increase in measured temperatures at all atmospheres. In particular, the δ value of SSC-400 and SSC-800 increased significantly with the increase in temperature. The δ values are 0.27 and 0.27 in air (Fig. 3a), and 0.53 and 0.74 in N2 (Fig. 3b) for SSC-400 and SSC-800 at 800 °C, respectively. The oxygen vacancy of the samples pre-calcined in the nitrogen atmosphere of the SSC precursor was higher than that of the untreated sample, indicating that the pre-calcination of the precursor in N2 at an appropriate temperature can increase the oxygen vacancies of the sample. Samples treated in the nitrogen atmosphere are very sensitive to oxygen partial pressure, and oxygen vacancies increase rapidly with temperatures in the N2 atmosphere. For example, δ of SSC-800 is as high as 0.74 at 800 °C. The δ value of BSCF as measured by Kriegel et al. via isothermal thermogravimetry at 850 °C is 0.69(ref. 28) and δ was derived from neutron diffraction data, as reported by Mcintosh et al.29 SSC powders pre-calcined in the nitrogen atmosphere possessing high δ may have two main factors: (1) the precursors prepared by EDTA and citric acid as templates and the fuel were pre-treated under a flow of N2, which facilitates the introduction of C atoms in the sample. After subsequent calcination, C combined with O2 to form CO2. During the combustion process, the local partial pressure of oxygen is lower, which is favorable for forming defects. (2) The reducing atmosphere could inhibit the oxidation of Co3+ to Co4+, thereby facilitating the formation of oxygen vacancies.30
Fig. 3 Oxygen non-stoichiometry and TG plots of the SSC annealed under different conditions. TG was measured in (a) air atmosphere and (b) N2 atmosphere. |
The chemical states of Co and O in SSC samples were studied by XPS (C 1s peak at 284.5 eV). The oxidation states are identified and quantified by the peaks of Co 2p3/2, Co 2p1/2 and O 1s. In general, in SmCoO3, when Sm3+ is partially replaced by the bivalent element Sr, the Co ion presents a mixed valence state. As shown in Fig. 4a, Co 2p has four obvious peaks. The corresponding binding energies of these four peaks are 780.09, 782.4, 795.4 and 797.1 eV, respectively. The weak peaks at 785.8, 801.5, 790.2 and 805.6 eV correspond to satellite peaks. The peaks at the two weak shake-up satellites with the combined energy of 782.4, 797.1 eV and 785.8, 801.5 eV can be identified as Co4+, and the peaks of other shake-up satellites appearing at 780.09, 795.4 eV and 790.2, 805.6 eV could be attributed to Co3+. The result was inconsistent with the literature.18,19 In Fig. 4b, the O 1s image has two obvious peaks, and the corresponding binding energies of two peaks are 528.4 eV and 530.9 eV respectively. The peaks at 528.4 eV can be identified as lattice oxygen, and the peaks at 530.9 eV belong to adsorbed oxygen.20,21
Fig. 4 (a) XPS image of Co 2p and (b) XPS image of O 1s for the SSC–air, SSC-400, SSC-600 and SSC-800 powders. |
In this study, iodine titration was used to observe the change in the non-stoichiometric oxygen of SSC. At room temperature, the non-stoichiometric oxygen of SSC treated with nitrogen increased gradually, as the ratio of Co4+/Co3+ increased with the increase in treatment temperature (the specific data are shown in Table S3†). In addition, the concentration of oxygen vacancy increased according to eqn (1), which is consistent with the study of Mefford.22 At the same time, through the analysis of the XPS spectrum of O 1s (the specific data are shown in Table S4†), the proportion of adsorbed oxygen increases, indicating that nitrogen treatment does has a positive effect on the concentration of SSC oxygen vacancy.
(1) |
Fig. 5 SEM images of SSC cathodes (cross section) sintered at 1050 °C: (a) SSC-400; (b) SSC-600; (c) SSC-800; and (d) SSC–air. |
Fig. 6 SEM images of SSC cathodes (cross section) sintered at 1000 and 950 °C: (a) SSC-400 (1000 °C); (b) SSC-400 (950 °C); (c) SSC-800 (1000 °C); and (d) SSC-800 (950 °C). |
Fig. 7 R p values of the cathodes heated at (a) 1050 °C, (b) 1000 °C and (c) 950 °C at different temperatures. Arrhenius plots for the cathodes calcined at (d) 1050 °C, (e) 1000 °C and (f) 950 °C. |
Sample | Active energy, kJ mol−1 | ||
---|---|---|---|
1050 °C | 1000 °C | 950 °C | |
SSC–air | 103.31 | 131.67 | 120.65 |
SSC-800 | 97.82 | 127.68 | 121.39 |
SSC-600 | 105.18 | 127.53 | 122.27 |
SSC-400 | 108.99 | 123.46 | 115.42 |
The higher oxygen vacancy of the SSC-800 powder (Fig. 2) is beneficial for the grain contact, and the grain size is bigger than those obtained by other powders, as shown in Fig. 5. The big grain size and good contact facilitate electronic and ionic conduction between the particles.9 However, the cathode with large particles has a small surface area and porosity, which is disadvantageous to the diffusion and adsorption of oxygen onto the electrode surface. The SSC-400 powder has approximate oxygen vacancy with SSC-800, and there is also severe sintering between the particles for SSC-400, as shown in Fig. 5a. The cathode of SSC-400 shows the poor electrochemical performance for ORRs. The catalytic performance and the morphology of the cathodes change with the calcining temperature. The SSC electrodes treated with N2 have lower values of Rp than the untreated electrode SSC–air, as shown in Fig. 7b and c at 1000 and 950 °C, respectively. For SSC-400 cathode calcined at 950 °C, the Rp values are 0.214, 0.078 and 0.035 Ω cm2 at 600, 650 and 700 °C, respectively. The value is lower than that of the nano-structured SSC-FD cathode.32 The active energy for the SSC-400 cathode is 115.42 kJ mol−1 (1.20 eV).
The particles size of SSC-400 is bigger than that of SSC-800 calcined at 950 °C, as shown in Fig. 6, which may be related to the initial particle size of the powders (as shown in Fig. 2). The smaller the particles that make up the cathode, the less conducive they are to the bulk diffusion process of oxygen ions. Therefore, the electrochemical performance of SSC-800 is inferior to that of SSC-400.
The high electrochemical performance of the SSC-400 cathode for ORRs is mainly related to the following factors: (1) the high oxygen vacancy concentration of the cathode enhances the bulk and surface exchange properties for ORRs;33,34 (2) the good connectivity between the electrode particles facilitates the conduction of ions and electrons; and (3) the large surface area facilitates the diffusion and adsorption of oxygen.
Fig. 8 shows the current–voltage relationship of single cells with different SSC cathodes at different operating temperatures. The maximum power densities (Pmax) of the single cell with the SSC-400 cathode reach 0.84, 0.84 and 0.80 W cm−2 at 650, 700 and 750 °C. The values of Pmax are 0.82 W cm−2, 0.82 W cm−2 and 0.63 W cm−2 at 650, 700 and 750 °C for cells with the SSC-800 cathode. It is very interesting to observe that the Pmax value at 650 °C is almost the same as that at 700 °C for both the single cell with the SSC-400 cathode and SSC-800 cathode, while the single cell with SSC-600 cathode, presented a greatly enhanced performance. As shown in Fig. 8b, the Pmax value at 650 °C is as high as 1.16 W cm−2, which is almost equal to the value of 1.24 at 700 °C. It can be found that the samples with the cathode pre-calcined in the N2 atmosphere had a higher Pmax at 650 °C than the value at 750 °C. Moreover, the sample of SSC–air without N2 pre-treatment for the cathode had the highest Pmax value at 750 °C. Among these four samples, Pmax of SSC-600 was higher than that of SSC–air, showing excellent electrochemical performance. This result is also in accord with the results of the symmetry cells shown in Fig. 7a. The experimental results show that the pre-calcination of the precursor powder under N2 flow is beneficial to optimize the electrode structure (as shown in Fig. 5) and ultimately affect the electrochemical performance of cells.
The sol–gel method is a commonly used chemical method for preparing cathode powder. It was found that pre-sintering the precursor at different temperatures in the nitrogen atmosphere will ultimately affect the electrochemical performance of the electrode. The Rp value of the symmetrical cells treated in nitrogen was significantly lower than that of the samples calcined directly in air in the range of 650–750 °C. The results of the single cells further confirmed that the powder treated in the nitrogen atmosphere has excellent catalytic performance from 650 to 700 °C, and the maximum power density of cells at 650 and 700 °C is higher than the peak power density at 750 °C. The nitrogen atmosphere treatment of the precursor will eventually improve the catalytic performance of the electrode at 650–700 °C. The main reasons are as follows: (1) with the increase in sintering temperature, the organic compounds in the precursor would be carbonized and the metal nitrate began to decompose. When the carbonized sample is calcined again in air, the carbon in the sample will react with oxygen to produce CO2, which may be accompanied by the decrease in local oxygen partial pressure, resulting in the generation of oxygen vacancies. The oxygen vacancies of SSC are increased and the agglomeration of SSC powder is changed after the precursor is treated in the nitrogen atmosphere, which is beneficial to the sintering of cathodes. (2) At the same calcination temperature for electrodes, the degree of sintering between SSC particles pretreated with nitrogen was higher than that of samples without nitrogen treatment. Therefore, there is a better connection between the electrode particles, which is beneficial to the bulk conduction of oxygen ions. Therefore, the cathode treated with the nitrogen atmosphere exhibits excellent oxygen reduction reaction in the range of 650–700 °C.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d1na00031d |
This journal is © The Royal Society of Chemistry 2021 |