Nannan Zhanga,
Yuxi Menga,
Yuxue Ninga,
Andrew E. H. Wheatleyb and
Fang Chai*ab
aKey Laboratory of Photochemical Biomaterials and Energy Storage Materials, Heilongjiang Province, Key Laboratory for Photonic and Electronic Bandgap Materials, Ministry of Education, College of Chemistry and Chemical Engineering, Harbin Normal University, Harbin, 150025, Heilongjiang, China. E-mail: fangchai@gmail.com
bDepartment of Chemistry, University of Cambridge, Lensfield Rd, Cambridge CB2 1EW, UK
First published on 8th April 2021
The enormous and urgent need to explore cost-effective catalysts with high efficiency has always been at the forefront of environmental protection and remediation research. This work develops a novel strategy for the fabrication of reusable CuO-based non-noble metal nanomaterials as high-efficiency catalysts. We report a facile and eco-friendly synthesis of CuO hexapods and CuO–Ag composite using uric acid as a reductant and protectant. Both exhibited high catalytic activity in the hydrogenation of 4-nitrophenol (4-NP) to 4-aminophenol (4-AP) by sodium borohydride (NaBH4), with the CuO–Ag composite showing superior catalytic performance. Notably, the highest turnover frequency of CuO–Ag reached 7.97 × 10−2 s−1, which was much higher than numerous noble-metal nanomaterials. In addition, CuO hexapods and CuO–Ag composite were also shown to act as highly efficient and recyclable catalysts in the degeneration of 4-NP. Both CuO hexapods and the CuO–Ag composite exhibited outstanding catalytic durability, with no significant loss of activity over more than 10 cycles in the hydrogenation of 4-NP.
Metallic nanomaterials have been widely investigated in recent years.7,8 In particular, numerous works have reported the synthesis of noble metal nanoparticles (NPs), wires, rods and tubes.9,10 These have been targeted for their remarkable physical and chemical features and have demonstrated applications in sensing, catalysis, biomedicine, therapy, and optical devices. Noble metal NPs (such as Au, Ag, Pd, etc.) have been widely applied as catalysts in the reduction of 4-NP by sodium borohydride,7,11,12 which process has been considered valuable because of the potential of the resulting 4-AP as a chemical raw material.13 However, the scarcity of reserves of precious metals such as Au, Pt, and Pd, restricts their use in practical fields and makes it essential to explore alternative, more earth-abundant materials. And recently, some non-noble metal (such as Cu, Co, Ni, Zn, etc.) based materials have been proved achieving a great effect on hydrogenation of nitroaromatic compounds at ambient temperature.14,15
As earth-abundant and inexpensive metal, Cu has been frequently investigated as alternative to rare metal materials, especially in catalysis.16 Cu based nanomaterials are particularly attractive due to their improving catalytic activity effectively.16 Recently, the development of Cu, CuO, Cu2O and Cu-based bimetallic nanomaterials has been reported as a highly appealing means of diluting the use of precious metals by equivalent substitution in the synthesis of nanomaterials for practical catalysis, owing to their low cost, facile preparation method and easy scale-up.15,17,18 Multiple ways to explore the preparation of Cu-based nanomaterials that promise to overcome their sensitivity to oxygen, water, and other chemical entities, have been investigated and have lately led to complex structures, such as Cu-based bimetallic NPs, or copper oxides.19,20 Wang et al. reported Cu NPs supported on activated carbon, which exhibited efficient catalytic activity for selective reduction of vanillin.21 Meanwhile, Chen and co-workers reported a Cu/CuO–Ag composite which exhibited excellent activity in the degradation of organic pollutants.17 Sui's group explored hexapod Cu2O micro-crystals and used them as non-enzymatic sensors for detecting glucose with outstanding results.22 And Ma et al. prepared bimetallic Cu and Co NP-doped N-containing carbon frameworks, which showed higher catalytic performance than some noble-metal catalysts in reduction of 4-NP.15 Cu-based nanomaterials have already demonstrated excellent catalytic efficiency in the hydrogenation of 4-NP, demonstrating cost-effectiveness far superior to that of precious metal catalysts.23,24 And it has been reported that Cu can host another noble metal such as Pd, Au, Rh and Ag to extend series of bimetallic nanoparticles. These have exhibited superior catalytic activity in hydrogenation, dehydrogenations, C–C and C–O coupling reactions, etc. and this has been attributed to synergistic effects.25 Moreover, similar effects where Cu surfaces have partly oxidized have been reported, Cu2O/CuO has hosted NPs such as Pd, Ni, and Ag and the resulting composites have displayed remarkable catalytic activity.26–29 With its indirect narrow band gap (1.3–1.51 eV),30 the CuO has been argued to act as a semiconductor, possessing a strong absorption in the visible region, high carrier concentration and low toxicity. As a visible light-activated photocatalyst, CuO has already exhibited excellent performance in the degradation of organic dyes.17 Moreover, its chemical, physical and electronic properties combine with its economic cost, convenient synthesis and stability to make it a good candidate for the reduction of nitroaromatics.31,32 CuO as a catalyst points to new avenues in the reduction and degradation of nitrophenols in water.33 Of course the efficiency of catalysis could not be compared with that of noble metal NPs such as Au, Ag. Thus further appeal comes from the ability of CuO to support noble metal NPs, offering reduced cost by lowering noble metal content and instead relying on the provision of active metal-support interfaces. In this way, Cu has been reported to enhance the activity of composite catalysts in numerous electron- and photo-catalytic reactions.16 For those systems with active noble metal-support interfaces, catalysts with enhanced performance are easily achieved by enlarging the metal-support interfaces.
As a precious metal, Ag has more abundant resources and lower cost than Pt, Pd and Au. Ag can catalyse a range of reductive chemical reactions transforming both organic and inorganic environmental pollutants.11 The unique characteristics conductivity and surface area-normalized turnover frequencies of Ag endow it is considered one of the few techno-economically viable alternatives to Pt, such as in oxygen reduction reaction.34 However, extending the ideas above on Cu-based heterobimetallic ensembles, density functional theory (DFT) simulations have shown that in the nanoalloy form, CuAg NPs have a high density of states at the Fermi level. These data suggested they might represent compelling alternatives to expensive Pt-based catalysts.34,35 This view of the promise of Ag-based nanomaterials in catalysts led,36 for instance, Ren and co-workers to report the synthesis of Ag-covered Cu2O by galvanic replacement and delivered highly effective CO2 reduction.28
Here we develop a simple and environmentally friendly strategy for preparing heterocomposites based on the interspersion of CuO hexapods and Ag NPs, as a typical semiconductor load noble NPs, the CuO–Ag composite revealing high catalytic activity. The properties of the as-prepared materials are correlated to the surface properties of the catalyst. We use the hydrogenation of nitrophenol isomers and potassium ferricyanide as model catalytic reactions.37 Impressively, the synthesized CuO–Ag composite exhibit excellent catalytic performance, enabling the reduction of 4-NP by borohydride in only 180 s. Excellent reusability of both CuO hexapods and CuO–Ag composite in the reduction of 4-NP has been verified using recycling experiments.
Scheme 1 Preparation of CuO hexapods and CuO–Ag composite, and their application in catalytically reducing 4-NP and K3(Fe(CN)6). |
The chemical composition and valence states pertinent to the CuO hexapods and CuO–Ag composite were confirmed by XPS. Fig. S1a† and 2a show the full spectrum and Cu 2p region for CuO hexapods. Deconvolution of the high resolution XP spectrum of the Cu 2p region (Fig. 2a) revealed peaks attributable to Cu 2p3/2 and Cu 2p1/2 at 932.7 eV and 952.6 eV, pointing to Cu(I) due to the XRD ruled out the existence of Cu(0).21,40 Meanwhile, peaks at 934.5, 940.5 and 943.6 eV confirmed the presence of Cu(II).17 These data are consistent with CuO (see XRD discussion). Fig. 2b shows the O 1s XP spectrum, and peaks at 531.2 and 532.7 eV were assigned to CO and C–OH.41 The former was derived from oxygen in the Cu2O and CuO phase.42,43 Overall, XPS data confirmed the presence of Cu2O and CuO, which was compatible with the analysis of the XRD pattern.44–47
The XPS interrogation of CuO–Ag composite revealed five peaks (Fig. S1b†): C 1s, N 1s, O 1s, Ag 3d and Cu 2p at 284.6 eV, 399.3 eV, 532 eV, 368.6 eV and 935 eV. The main Cu 2p peaks were located at 932.8 eV (Cu 2p3/2) and 953.2 eV (Cu 2p1/2) suggesting, in the same way as for the CuO hexapods, analysis, Cu(I),21 (Fig. 3a). These notwithstanding, peaks revealed by deconvolution at 934.5, 940.5 and 943.6 eV were assigned to Cu(II), indicating the main content to be of CuO.26,44–47 Lastly, the high-resolution spectrum of Ag 3d exhibited peaks at 374.4 eV and 368.4 eV (Fig. 3b), which could be attributed to Ag 3d5/2 and Ag 3d3/2 in Ag(0).17 Fig. 3c shows the high resolution O 1s spectrum, which on fitting qualitatively established the different bonding states of oxygen: C–OH (531.2 eV), and CO (532.7 eV).41 Overall, the XPS data were compatible with XRD analysis, revealing the presence of Ag and CuO.
Fig. 3 XPS data for CuO–Ag composite: the high resolution spectra of (a) Cu 2p, (b) Ag 3d and (c) O 1s. |
Having investigated composition, SEM and TEM analysis was used to reveal the morphology and structure of both materials. Representative SEM images (Fig. 4a and b) disclose CuO hexapod structures.22,48 According to these data, CuO hexapods exhibit rough surfaces and are composed of stacked stick-like nanorods, being attenuated from the particle core to the nanorod tip to yield a distinctive hexapod structure. The assembled CuO hexapods were 424.2 ± 16.7 nm in mean diameter with branches 420 nm, the width is about 85 nm. Both Fig. 4a and b show that alongside these polypods are large numbers of much smaller nanorods with diameters of ∼20 nm and lengths of 80–100 nm, which suggests a growth mechanism for the CuO hexapods. These can be viewed as being composed of tiny CuO nanorods by their constantly pasting on the surface of CuO hexapods based on the ripening mechanism.49 The representative TEM image shown in Fig. 4c further illustrates the formation of the CuO hexapods, lots of small needles cluster with the mean diameter of 26.18 ± 0.23 nm were observed, and their half dimeter was about 99.49 ± 1.17 nm (the size distribution histogram of the CuO hexapods is provided in Fig. 4d). Meanwhile some longer pods with length of about 400 nm also can be observed, which was consistent with SEM. HRTEM imaging of CuO hexapods (Fig. 4c, inset) showed lattice fringes with a periodic spacing of 0.244 nm, corresponding to the (111) facet of CuO,17 substantiating XRD and XPS data. The EDS (Fig. S2a†) further confirmed the component of CuO of the hexapods.
Moving to the SEM imaging of CuO–Ag composite (Fig. 5a) the essential CuO hexapod framework has clearly been retained. The rods composing CuO–Ag composite revealed a mean half diameter of 369.6 ± 10.8 nm. A magnified image of CuO–Ag composite (Fig. 5b) shows that the apparent roughness of the polypods surface can be attributed to the dispersal of small nanoparticles over the surface of the hexapod. To illustrate the morphology of composites, the further analysis was carried out by TEM. Fig. S3† and 6a show representative TEM images of CuO–Ag composites. The basic skeleton was akin to that seen for the CuO hexapods, with branches ∼370 nm long. Evidence for Ag+ having been reduced to Ag came from analysis of the observation of the surface-coating nanoparticles. These demonstrated a mean particle size of 17.4 ± 0.52 nm. HRTEM imaging and EDS line scans revealed that these had a complex composition and structure. As can be seen in Fig. 6a (inset), three sets of lattice fringes were easily resolvable. The lattice spacings were 0.245 nm and 0.236 nm, which index to Ag (200) and Ag (111),50 respectively, confirming the existence of Ag NPs on the suface of hexapods. The distribution of Ag and Cu in CuO–Ag composite was also proved by EDS (Fig. S2b†). Representative high-angle annular dark field and scanning transmission electron microscopy (HAADF-STEM) of a hexapod are shown in Fig. 6b. The inset displays the passage of the beam through the center of an individual composite, with the resulting EDS line profile shown in the main image.
Fig. 5 (a) Representative SEM image of CuO–Ag composite and, (b) an enlarged view of CuO–Ag composite. |
Though both Ag and Cu were detected across the entire skeleton (Fig. 6b), it is clear that the two edges of the snowflake were Ag-rich meaning that Ag resided mostly on the polypod surface. Notably, an individual surface-decorating nanoparticle was also scanned to confirm its composition.51 To gain insights into component information of surface nanoparticles, the elemental analysis mapping was further measured. The Fig. 6c–f display the elemental Cu, O and Ag can be observed to distribute different area. Image (d) and (e) shows Cu and O EDX overlays, where Cu shows occupation in areas where O is abundant detected, however, the distribution area of Ag almost does not coincide with that of Cu, confirmed the Ag NPs scattered on the surface of CuO pods.
Fig. 7 The UV-vis spectra for the reduction of 4-NP by excess NaBH4 with (a) CuO hexapods and (b) CuO–Ag composite as catalyst. |
The corresponding performance CuO–Ag composite, which showed the same core hexapod structure as the CuO catalysts, is shown in Fig. 7b. The same reduction of 4-NP was now accomplished in 180 s, with kapp = 1.7 × 10−2 s−1 (Fig. S6b†), indicating the superior activity of CuO–Ag composite. These data suggested that Ag-doping the CuO hexapods improved the electrical properties of the catalyst. Having established that Ag provided an enhancement in activity, the effect of doping was probed to more fully understand the reasons for improved performance in the presence of Ag. To do this, the performance of composites incorporating different ratios of Ag/Cu was investigated.55–58
Reusability is a key factor in the development of new catalysts for applications. Therefore, the recycling ability of each of the catalysts developed here was tested. The conversion of 4-NP using CuO hexapods was in excess of 95% in repeated 11 cycles as shown in Fig. 8. Recycling experiments used 0.002 g catalyst. Whereas the first cycle reached completion essentially instantly, cycles 2–4 did so in less than 60 s (Fig. S10a–c†). Clearly, with successive cycles, the time taken to complete the reduction reaction gradually rose and, after more than 10 turns, 4-NP was only fully catalytically reduced by CuO hexapods after 180 s. As shown in Fig. S12a and b,† though the pods significantly reduced compared with the as-prepared CuO hexapods, some pods structure still can be surveyed after more than 10 cycles catalysis, exhibited their good stability. Though other pods changed to smaller particles, the composition did not change which can be confirmed by EDS (Fig. S12b†). The stable conversion efficiency for hydrogenation of 4-NP over 10 cycles (Fig. 8) points to CuO hexapods being a reliable and easily recycled catalyst for 4-NP reduction under mild conditions.
Fig. 8 (a) Conversion (%) of 4-NP as reaction time over CuO hexapods for multiple catalytic cycles. (b) Conversion (%) for the reduction of 4-NP with NaBH4 over CuO hexapods for each cycle. |
The recyclability of the CuO–Ag composite catalyst was investigated using a similar procedure to that employed for CuO. The catalytic reduction of 4-NP with CuO–Ag composite was successfully accomplished more than 10 cycles as shown in Fig. S11.† The CuO–Ag composite was used continuously for 11 cycles with, once again, the reduction completing after increasing, albeit brief, reaction durations. After 11 cycles, reaction reached completion in 180 s. As shown in Fig. 9, over 95% conversions were achieved in all recycling experiments. The recovered catalysts were also characterized by the SEM and EDS (Fig. S12c and d†), which indicated the similar morphology and main component of CuO–Ag composite remained after more than 10 turns, demonstrating an excellent reusable catalyst for 4-NP reduction.
Fig. 9 (a) Conversion (%) of 4-NP as reaction time over CuO–Ag composite for multiple catalytic cycles. (b) Conversion (%) of 4-NP with NaBH4 over CuO–Ag composite for each cycle. |
To further investigate and compare their catalytic activities, CuO hexapods and CuO–Ag composite were applied to the reduction of 3-NP and K3[Fe(CN)6]. Fig. S13a† depicts the spectroscopic data obtained using 0.03 mL of CuO hexapods suspension (1 mg mL−1) as catalyst. The reduction reaction of 3-NP was completed within 120 s and from these data ln(At/A0) as reaction time reveals good linearity. The kinetic rate constant was calculated to be 1.9 × 10−2 s−1 (Fig. S14a†). In comparison, under the same conditions CuO–Ag composite completed the reduction of 3-NP within 150 s (Fig. S13b†) with a rate constant of 1.4 × 10−2 s−1 (Fig. S14b†), which failed to match the performance of CuO hexapods.4
To extend the remit of this work beyond the treatment of organic pollutants, we also used NaBH4 to reduce K3(Fe(CN)6) in an inorganic model reaction. In the absence of either catalyst, it took more than 24 h for the reduction reaction to proceed completely. After adding 0.03 mL CuO hexapod suspension (1 mg mL−1) as catalyst, the reaction completed quickly, with the absorption at 420 nm eliminated within 180 s (Fig. S15a†), these data producing a rate constant of 1.0 × 10−2 s−1 (Fig. S16a,† inset). As shown in Fig. S15b,† when an equivalent amount of CuO–Ag composite was used as catalyst, the reaction proceeded more rapidly, giving a rate constant of 1.8 × 10−2 s−1 (Fig. S16b†). Results show that the catalyst CuO–Ag composite exhibits superior activity in this reaction.
Overall, the catalytic activities of the two materials reported here show strong similarities (Table S3†). In particular, CuO hexapods and CuO–Ag composite were both highly active with 4-NP, yielding almost equivalent first-order rate constants of 1.3 × 10−2 s −1 and 1.7 × 10 −2 s −1. The slightly superior activity of CuO–Ag composite was tentatively attributable to synergy between copper and silver. However, catalytic performances differed more significantly for 3-NP and K3(Fe(CN)6). In the first case CuO hexapods were more effective, whilst in the second case CuO–Ag composite dominated. Generally though, the experimental results showed that the action of the prepared CuO hexapods largely mirrored that of CuO–Ag composite, which is exciting for practical applications.
Footnote |
† Electronic supplementary information (ESI) available: Additional figures and tables (Fig. S1–S16 Tables S1–S3). See DOI: 10.1039/d1ra01560e |
This journal is © The Royal Society of Chemistry 2021 |