Lu Sun and
Jun Tang*
Department of Polymer Science, Jilin University, Changchun 130012, China. E-mail: chemjtang@jlu.edu.cn
First published on 20th September 2021
Partially reduced graphene oxides (PRGOs) with a small number of COOH groups remaining at the edges were interlocked by UiO-66-NH2 nanoparticles into hierarchical porous hybrids (PRGO@UiO-66-NH2) during the synthesis of UiO-66-NH2 in the presence of PRGOs, in which the UiO-66-NH2 nanoparticles provide micropores and the interlocked PRGO skeletons provide mesopores. The peak intensity of the functional groups on the PRGO@UiO-66-NH2 hybrids decrease greatly when compared with the GO@UiO-66-NH2 hybrids and the UiO-66-NH2 nanoparticles, and the number of –COOH at the edge of the PRGOs are approximately 6.3% after reduction, which is confirmed by the FT-IR and XPS results. When the PRGO@UiO-66-NH2 hybrids were embedded in their macropores via hydrogen bonding, melamine foams (MFs) were able to effectively absorb a variety of water-immiscible organic solvents from oil/water biphasic mixtures and, at the same time, suppress water infusion due to Cassie-state surface superhydrophobicity with a water contact angle of 154.2° in air. After 10 cycles, the PRGO@UiO-66-NH2-laden MFs exhibited water contact angles of 148.3°, which indicated that the composite MFs had excellent stability and recycling ability after 10 cycles. The PRGO@UiO-66-NH2-laden MFs had an oil absorption capacity of >10000 wt% of the dry mass of absorbents and water absorption capacity of ≈1.76 wt% of the adsorbate, thus highlighting the high absorption selectivity of oil over water.
In past decades, the progress in materials' science and engineering in preparing oil absorbents is largely driven by two classes of advanced materials, graphene-related and graphene-like two dimensional nanomaterials and metal–organic frameworks (MOFs). In the graphene family, graphene oxides (GOs) rapidly emerge as unique adsorbents thanks to their (quasi-) monolayered non-polar planes of hexagonally arranged carbon atoms with abundant OH groups, and especially COOH groups at edges, which are available for further functionalization.13–15 The MOFs are known as microporous crystalline coordination structures with a high surface area, high porous volume, and high structural stability16–20 and have been extensively exploited as building blocks to functionalize macroporous skeletons by direct growth on the interior macroporous surfaces of polymer sponges21,22 and self-assembly with the aid of polymers23 and inorganic nanoparticles.24–26 An increasing amount of effort has recently been devoted to amalgamating GOs and MOFs into hierarchical porous composites with the aim of joining their unique structural and chemical properties into one composite.27–29 The MOFs can be induced to grow on the surface of GOs by coordination with the metal in the MOFs precursor or by electrostatic attraction. In general, there are two main approaches to synthesizing MOFs and GO composites. One is that the synthesized MOF materials are dispersed in a GO dispersion and the GO@MOF composites are synthesized by electrostatic attraction or a dispersion force. However, the interaction between GOs and MOF materials is weak, which leads to uneven particle mixing. The other is to disperse GOs in the MOF precursor solution, and use the coordination effect between the functional groups on the GO surface and the metal ions to induce the growth of MOFs on the GO surface. In this method, the interaction between the GO and the MOF materials is strong, and the template effect of GO can be used to guide the formation and distribution of MOF particles. Fischer and co-workers recently integrated highly fluorinated GOs and ZIF-8 into a superhydrophobic foam for oil/water separation.30 Because the abundant edge polar groups of GO are beneficial for covalent or non-covalent binding with MOFs to form porous hybrids, they also make the surfaces of the resulting hybrids fairly hydrophilic, thus facilitating infusion of water, which results in poor absorption selectivity of oil over water in applications for oil absorption. Apart from the GOs and MOFs composites, recently reduced GOs (RGOs) and MOF composites have also been fabricated and found to endow better hydrophobicity with the aid of other materials, which leads to more complicated operations in the material preparation process. After reduction of GOs by NaBH4, the resulting RGOs become noticeably hydrophobic but less reactive than GOs due to the loss of COOH groups at the edges.31 Thus, the fully reduced RGOs can barely form strong interactions with the active groups on MOFs and foams,32,33 which may cause difficulties for the adsorption and recovery of crude oil, especially limiting the durability of oil absorbing materials in practical application.
Herein, a simple and effective approach is introduced for preparing a 3D foam of partially reduced GOs (PRGOs) combined with Zr-based MOF-UiO-66-NH2, which unites the challenging needs of superhydrophobicity and structure stability in a single platform. The critical step is that hydriodic acid (HI) was used instead of NaBH4 to reduce the GOs, which yielded PRGOs with a small number of COOH groups remaining at the edge.34,35 When the as-prepared PRGOs were introduced into the reaction media for the synthesis of amine-functionalized UiO-66-NH2, the remaining COOH groups at the edge of the PRGOs were able to form strong coordination bonding with the surface Zr4+ sites of newly grown UiO-66-NH2 nanoparticles to form micro–mesoporous hybrids, denoted as PRGO@UiO-66-NH2. Because of the noticeable hydrophobicity of the PRGOs, the resulting PRGO@UiO-66-NH2 hybrids can effectively repel water. The PRGO@UiO-66-NH2 hybrids were tightly coated onto the macroporous surfaces of the MFs as a result of hydrogen bonding between the former and latter NH2 groups. The resulting PRGO@UiO-66-NH2-laden MFs exhibited an outstanding absorption performance for a broad range of water-immiscible organic solvents, with an absorption capacity in the range of 4900–10000 wt% and, at the same time, they possessed Cassie-state superhydrophobic surfaces with a water contact angle in air (θw/a) of 154.2°, and so were able to effectively inhibit the permeation of water into the MFs, and thus ensured a high oil-to-water absorption ratio as high as 50. This universal method of preparing oil-absorbing foams will lead the way for new marine crude oil recovery and water treatment methods.
Fig. 1 shows that there was little difference in morphology between the resulting PRGO@UiO-66-NH2 and GO@UiO-66-NH2 hybrids, whereas their color reflected the combination of the constituent UiO-66-NH2 nanoparticles (Fig. S1, ESI†) and GOs or PRGOs (Fig. S2, ESI†). The scanning electron microscopy (SEM) imaging showed that both GO@UiO-66-NH2 and PRGO@UiO-66-NH2 hybrids were obtained as large flat aggregates, whereas either individual UiO-66-NH2 nanoparticles, GOs or PRGOs ultrathin sheets were hardly visible (Fig. 1a, b, S5 and S6, ESI†). Transmission electron microscopy (TEM) images revealed that the ultrathin sheets of GOs or PRGOs were densely bound with UiO-66-NH2 nanoparticles (Fig. 1c and d). Meticulous XPS analysis indicated that the PRGO@UiO-66-NH2 hybrids had less nitrogen content, and that the signal arose solely from the UiO-66-NH2 nanoparticles, rather than the GO@UiO-66-NH2 hybrids (Fig. S7 and Table S1, ESI†). This reflected the fact that the PRGOs had much fewer COOH groups at edge available for complexation with the surface Zr4+ sites of the UiO-66-NH2 nanoparticles than the GOs (Fig. S7, ESI†).
The powder X-ray diffraction (XRD) patterns of the as-prepared GO@UiO-66-NH2 and PRGO@UiO-66-NH2 hybrids revealed peaks at 7.6°, 12.2°, 25.8° and 43.5°, which are characteristic of UiO-66-NH2, thus confirming that there was little impact, by the GOs or PRGOs on the coordination of the Zr4+ ions and ABDCA, on the crystallinity of the resulting UiO-66-NH2 framework (Fig. 2). The mean lattice size (d) of the UiO-66-NH2 nanoparticles formed in the resulting hybrids can be estimated according to Scherrer eqn (1):
d = κλ/βcosθ | (1) |
Fig. 2 The XRD patterns of the as-prepared GO (blue curve), UiO-66-NH2 nanoparticles (red curve), GO@UiO-66-NH2 hybrids (black curve) and PRGO@UiO-66-NH2 hybrids (green curve). |
The nitrogen sorption assessment revealed that the as-prepared UiO-66-NH2 nanoparticles exhibited a type-I isotherm which is characteristic of microporous materials, whereas the resulting GO@UiO-66-NH2 and PRGO@UiO-66-NH2 exhibited both type I and type IV isotherms (Fig. 3a), in which the narrow hysteresis loops at the relative pressure (P/P0) in the range of 0.8–1.0 for the GO@UiO-66-NH2 hybrids and 0.4–0.6 for the PRGO@UiO-66-NH2 hybrids signified the coexistence of micropores and mesopores (Fig. S9, ESI†).30 The pore size distributions of the resulting samples in the microporous and mesoporous regions were analyzed by Horvath–Kawazoe (HK) and Barrett–Joyner–Halenda (BJH) methods, respectively. The UiO-66-NH2 nanoparticles obtained in the absence of GOs or PRGOs had micropores in the size range of 0.5–1.5 nm. The GO@UiO-66-NH2 and PRGO@UiO-66-NH2 hybrids displayed both micropores and mesopores. The former micropores (ca. 1.25 nm) were slightly larger than the latter (ca. 0.97 nm), whereas the large fraction of the former mesopores (ca. 3.60 nm) was slightly smaller than that of latter (ca. 3.92 nm). This may be a reflection of the fact that the number of COOH groups on the edge of the PRGO was noticeably smaller than that of the GOs, so after being interlocked by the UiO-66-NH2 nanoparticles, the PRGOs may aggregate into more loosely packed mesoporous structures than the GOs. It should be noted that the micropores sizes of the as-prepared GO@UiO-66-NH2 and PRGO@UiO-66-NH2 hybrids fall in the size range of the mesopores of the UiO-66-NH2 nanoparticles obtained in the absence of GOs or PRGOs. This implied that the micropores of the resulting hybrids were attributed to the UiO-66-NH2 nanocrystals bound between the GOs or PRGOs. The Brunauer–Emmett–Teller method was applied to the surface areas of the as-prepared GO@UiO-66-NH2 and PRGO@UiO-66-NH2 hybrids (Fig. S10, ESI†). When compared with the surface area (966.8 m2 g−1) of the microporous UiO-66-NH2 nanoparticles obtained in the absence of GOs or PRGOs, those of the micro–mesoporous hybrids were noticeably reduced, and the surface area of the GO@UiO-66-NH2 hybrids was 669.1 m2 g−1 and that of the PRGO@UiO-66-NH2 hybrids was 693.4 m2 g−1. These results indicated that the surface Zr4+ sites of the UiO-66-NH2 nanoparticles with the COOH groups on the edges of the GOs or PRGOs, resulted in a big loss in surface porosity of the UiO-66-NH2 nanoparticles, and the loss in the surface area is expected to be larger than that of GOs with more –COOHs on their edges than the PRGOs.
In order to determine the influence of different ratios on the pore size of composite materials, the composites were synthesized with different ratios (20:20:15.5 and 1:20:15.5) of GOs/PRGOs, ZrCl4 and ABDCA. The XRD patterns of the as-prepared hybrids with the ratio of 1:20:15.5 revealed the presence of peaks at 7.6°, 12.2°, 25.8° and 43.5°, which were similar to those obtained for UiO-66-NH2, thus confirming that was little impact of the GOs or PRGOs on the coordination of Zr4+ ions to form crystals (Fig. 4a). However, for the composites of GOs/PRGOs, ZrCl4 and ABDCA with the ratio of 20:20:15.5, it was obvious that excessive powders of GOs and PRGOs prohibited the formation of the framework of the MOFs. Nitrogen sorption experiments were also made to reveal the pore size distribution as shown in Fig. 4b–f. The composites of GOs/PRGOs, ZrCl4 and ABDCA with the ratio of 20:20:15.5 had mesopores in the range of 2–4 nm, whereas the composites of GOs/PRGOs, ZrCl4 and ABDCA with the ratio of 1:20:15.5 only had micropores, and when compared with the GO@UiO-66-NH2 and PRGO@UiO-66-NH2 hybrids they had both micropores and mesopores as mentioned previously. The excessive ZrCl4 and ABDCA would not coordinate with the remaining carboxyl groups on PRGOS, but tended to form MOFs first because of the great disparity of the quantity of active groups, thus forming a microporous structure, and indicating that the necessary conditions for the formation of microporous and mesoporous structures is related to the ratio of the GOs/PRGOs, ZrCl4 and ABDCA.
A moderately hydrophobic solid is both hydrophobic and oleophilic as a result of its surface energy being smaller than the surface tension of water but larger than that of oil.8 The wetting behavior of a solid surface can be noticeably altered provided there are nanostructures molded on the surface according to Wenzel39 and the Cassie–Baxter equations.10 To enhance the oil absorption efficiency and absorption selectivity of oil over water in particular, being able to engineer surface wettability is considered to be the core of novel design of oil absorbents.4 The as-prepared UiO-66-NH2 nanoparticles and GO or PRGO ultrathin sheets, on the macropores of MFs slightly amplified the surface roughness at the nanoscale, whereas their hybrid micro–mesopore introduced nanostructured textures on the surfaces of the MF macropores, which was expected to significantly amplify the surface hydrophobicity as a result of air entrapment in the nanostructures, provided the nanostructured surface was reasonably hydrophobic according to the Cassie–Baxter model.8,40 This accounts for the fact that macroporous MFs loaded with PRGOs or PRGO@UiO-66-NH2 hybrids were able to float well on the surface of water due to the hydrophobicity of PRGOs (Fig. 6e and f). In contrast, the coating of UiO-66-NH2 nanoparticles, GOs, and GO@UiO-66-NH2 was deemed to be sufficiently hydrophilic for effective water wetting, which was the rationale behind the fact that the MFs loaded by these guests readily position themselves underneath the surface of water (Fig. 6b–d).
To study the water repellence of the as-prepared composite MFs, water wetting on the foam surfaces in air was measured using the sessile drop method. While the water readily penetrated into pristine MFs with an apparent water contact angle in air (θw/a) of 0° (Fig. S14, ESI†), the composite MFs loaded with GOs or GO@UiO-66-NH2 hybrids display apparent θw/a of 98.8° and 116.3°, respectively, immediately after 2 μL water droplets were placed on top of the MF surfaces (Fig. 7a and b), which was due to air trapping in the mesoporous structures of the GOs and GO@UiO-66-NH2 coatings. However, these large apparent θw/a values rapidly dropped to zero within 10 s, which was indicative of rapid water penetration into the mesoporous coatings on the composite MFs due to the fairly hydrophilic nature of the GOs (Fig. 7a and b). In stark contrast, composite MFs loaded with PRGOs and PRGO@UiO-66-NH2 hybrids exhibited stable apparent θw/a over 120 s of storage in air, and the former θw/a is 131.6° (Fig. 7c) and the latter θw/a is 154.2° (Fig. 7d). The apparent surface superhydrophobicity of PRGO@UiO-66-NH2-laden MFs was expected to enhance the absorption selectivity of oil over water. On the other hand, the oil readily penetrated the PRGO@UiO-66-NH2-laden MFs once it had been placed on top of the MF, and the apparent oil contact angle in air (θo/a) was 0° (Fig. S15, ESI†). In order to determine the hydrophobicity and the stability of the PRGOs-laden MFs after reduction with different concentrations of HI, and the composites of PRGO@UiO-66-NH2-laden MFs, the water repellence of the as-prepared MFs was studied using the sessile drop method. It was observed that the hydrophobicity of the composite MFs was significantly improved when the concentration of HI increased leading to the increase in stability of the composite MFs (Table S2, ESI†). The integration of excellent oil permeation and water repellence in one, therefore means that the PRGO@UiO-66-NH2-laden MFs are promising oil absorbents.
ηl = (Mlw − Md)/Md × 100% | (2) |
Fig. 9 shows that PRGO@UiO-66-NH2-laden MFs can not only rapidly absorb oil from water within a few seconds but can also easily discharge the absorbed oil by simple squeezing and is then ready for reuse. In the current study it was demonstrated that the MFs could be re-used at least 10 times without noticeable loss in absorption capacity and selectivity. To prove the excellent, recyclability of the PRGO@UiO-66-NH2-laden MFs after 10 cycles of oil adsorption and water repellence, the water contact angles in air of the PRGO@UiO-66-NH2-laden MFs after 10 cycles were measured. As shown in Fig. S16 (ESI†), the PRGO@UiO-66-NH2-laden MFs displayed stable apparent θw/a of 154° before oil absorption (Fig. S16a, ESI†), which was close to the apparent θw/a of 148.3° after 10 cycles (Fig. S16b, ESI†), which indicated that the PRGO@UiO-66-NH2-laden MFs still exhibited surface superhydrophobicity and had excellent recyclability after 10 cycles. As comparison, GO@UiO-66-NH2-laden MFs could absorb the majority but not all of oil from water, and a small amount of oil remained floating on the water (Fig. S17, ESI†). This was attributed to the foams positioning themselves underneath the water surface, and their significant absorption of water and the concomitant leakage of water due to gravity. Fig. 10a shows that PRGO@UiO-66-NH2-laden MFs were able to readily absorb not only VO but also a variety of organic solvents, ranging from hexane, toluene (Tol), dichloromethane, and chloroform (CF), with negligible solubility for diethyl ether (DE), petroleum ether (PE), and ethyl acetate (EA) with tiny but non-negligible solubility in water, and the oil absorption capacity was in the range of 4900 wt% to 10000 wt%. Whereas the evaporation of absorbed organic solvents, especially in the case of hexane (Hex) and diether ether may account for an apparent small oil absorption capacity, the oil phase can be reasonably effectively trapped within the hierarchical porous structures of PRGO@UiO-66-NH2-laden MFs, as evidenced by the strong fluorescence of Nile Red after absorption of Nile Red stained organic solvents from water (Fig. 10b). As a reference, the oil absorption ability of various novel existing materials whose hydrophobicity and oil absorption performance are the top 15 so far were compared with the PRGO@UiO-66-NH2-laden MFs fabricated in the research reported in this paper. From Table 1, it can be observed that except for the superhydrophobicity of these novel materials, all of them exhibit excellent superoleophilicity. Because of the superhydrophobicity due to the micro–mesoporous structure, the PRGO@UiO-66-NH2-laden MFs could absorb oil from more than 10 types of organic solvents or oil/water mixtures, and places it among the top three of the existing absorbent materials. It is worth noting that the absorption capacity of the PRGO@UiO-66-NH2-laden MF was superior to those reported in the literature. Except for the intrinsic hydrophobicity of the PRGOs, the micro–mesoporous structure endowed the materials with high pore volumes and high stability which are beneficial to the high oil absorption capacity under the synergistic action of hydrophobic materials and the micro–mesoporous structure. Furthermore, the NH2 groups on the surfaces of the composite MF can form hydrogen bonds with the NH2 groups of the UiO-66-NH2 nanoparticles which secured the loading stability, which was an advantage to improving the recyclability of the PRGO@UiO-66-NH2-laden MFs. The stable entrapment of oil within the PRGO@UiO-66-NH2-laden MFs should offer additional technical benefits to oil removal, because it effectively suppressed the leakage of the oil absorbed therein.
Oil absorbents | Preparation methods | θw/a (°) | θo/a (°) | Oil species used for absorption | Absorption capacity (×100%) | Recycle ability | Ref. |
---|---|---|---|---|---|---|---|
MOF@rGO sponges | Self-assembles and dip coating | 171 | 0 | Chloroform, toluene ethyl acetate, acetone, silicon oil, bean oil, benzinoform, n-heptane | 14–29 | Good | 27 |
Conjugated microporous polymers coated sponges | Dip-coating after homocoupling polymerization | 167 | 0 | Vegetable oil, pump oil, octane, dodecane, decane, hexane, phenol, THF, nitrobenzene, chloroform, DMF, 1,2-dichlorobenzene, ethylbenzene, toluene, benzene, DMSO, acetone, ethanol, methanol | 6–23 | Good | 41 |
Amine-functionalized SiO2/PTFE coated PU sponges | Chemical vapor deposition after dip coating procedure | 165 | 0 | n-Hexane, pentane, heptane, benzene, toluene, silicone oil | 10–12 | Fair | 42 |
Boron nitride nanosheets | Templating approach | 165 | 0 | Ethanol, toluene, pump oil, used engine oil, ethylene glycol | 20–33 | Good | 43 |
CNT-coated meshes | Thermal chemical vapor deposition | 163 ± 4 | 0 | Emulsion (diesel, lubricating oil) | n.a. | Good | 44 |
Polyester fabrics coated with DA-TiO2 and SiO2 | Dip-coating on polyester fabric | 158 | 0 | Hexadecane | n.a. | Good | 45 |
P2VP-b-PDMS coated meshes | Grafting from then dip-coating | 157.2 | 0 | Gasoline, lubricating oil | n.a. | Good | 46 |
Spiropyran-containing methacrylate | Copolymerization after solution immersion | 155 ± 27 | n.a. | Silicon oil, pump oil, gasoline, dichloromethane, hexane, DMF, chloroform | 70–154 | Good | 47 |
PRGO@UiO-66-NH2-laden MFs | In situ synthesis of UiO-66-NH2 in the presence of PRGOs | 154 | 0 | Dichloromethane, hexane, DMF, chloroform, vegetable oil, ether, ethylacetacte, toluene, petroleum ether | 84.5–110.4 | Good | This work |
Polyester fabrics coated with HFA-TiO2 and SiO2 | Dip-coating on polyester fabric | 152 | 151 | Hexadecane, soybean oil, paraffin oil, diesel | n.a. | Fair | 48 |
ZIF-8/carbon nitride foam | Fast graphitization and coating | 135 | 0 | Pentane, petroleum ether, hexane, isopropyl ether, decane, ethanol, pump oil, THF, NMP, dichloromethane, chloroform, ethylene glycol | 55–136 | Fair | 49 |
PNIPAM | In situ polymerization on nylon membranes | 120 ± 30 | 0 | Emulsion, hexane, toluene, lubricating oil, gasoline | 4.6 | Good | 50 |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ra05644a |
This journal is © The Royal Society of Chemistry 2021 |