Jae Hwan Jeonga,
Astrini Pradyasta,
Hyeonbo Shima,
Hee-Chul Woob and
Mun Ho Kim*a
aDepartment of Polymer Engineering, Pukyong National Univeristy, 45 Yongso-ro, Nam-gu, Busan 48513, Republic of Korea. E-mail: munho@pknu.ac.kr
bDepartment of Chemical Engineering, Pukyong National University, 45 Yongso-ro, Nam-gu, Busan 48513, Republic of Korea
First published on 26th October 2021
The importance of and demand for eco-friendly syntheses of metal nanocrystals are increasing. In this study, a novel protocol for the one-pot, template/seed-free, and completely green synthesis of rose-shaped Au nanostructures with unique three-dimensional hierarchical structures was developed. The synthesis of the nanostructures was carried out at room temperature using water as a reaction medium and an eco-friendly biopolymer (sodium salt of alginic acid (Na-alginate)) as a reducing agent. The morphologies of the Au nanostructures were controlled by adjusting the amount of capping ligand (polyvinylpyrrolidone (PVP)) in the reaction mixture, and a limited ligand protection (LLP) strategy was used to induce the formation of rose-shaped Au nanostructures. A formation mechanism for the rose-shaped Au nanostructures was proposed on the basis of structural characterizations and the shape evolution of the nanostructures. The unique structural features of the rose-shaped nanostructures, which include a high surface roughness, a large surface area-to-volume ratio, and abundant edges and sharp tips, motivated us to use them as a high-performance catalyst. They were used as an environmentally benign catalyst in an organic reaction to remove a hazardous chemical from an aqueous medium: specifically, the hydrogenation of 4-nitrophenol (4-NP) to 4-aminophenol (4-AP) by sodium borohydride. Without an additional supporting material, the rose-shaped Au nanostructures showed outstanding catalytic activity that was maintained when the catalyst was recycled and used a total of five times.
The challenge in developing a novel synthesis method for noble-metal nanocrystals is the adoption of a “green” approach that reduces the use of organic solvents and reagents that are potentially hazardous to both the environment and human health.26,27 The use of an eco-friendly solvent system and natural resources is critical to achieving this goal.28 Water, the most commonly accessible solvent on Earth, has long been considered a safe, nontoxic, environmentally benign, and ideal solvent system for syntheses.29 Bio-sourced materials, including biopolymers, are candidates for environmentally benign reducing and stabilizing agents for the synthesis of noble-metal nanocrystals.30 The adoption of energy-saving experimental conditions that do not require high energy input or high pressures is also an important factor in the green synthesis of noble-metal nanocrystals.31,32 However, substantial barriers must be overcome to realize the size- and shape-controlled synthesis of noble metals via completely green approaches.
The catalytic conversion of small organic molecules to value-added products under ambient conditions is an attractive topic.33,34 In particular, catalysts in water are important in the sustainable design of organic-compound-conversion reactions because of their reduced cost and reduced environmental impact compared with organic-solvent-based reactions.35–37 4-Nitrophenol (4-NP), which is widely used in medicaments, dyes, plastics, pesticides, and anticorrosive agents, has been identified as one of the most dangerous and toxic pollutants.38–40 Therefore, the hydrogenation reaction of 4-NP by sodium borohydride (NaBH4) to 4-aminophenol (4-AP) is potentially an effective and eco-friendly method to remove 4-NP from water because 4-AP is an important intermediate chemical used in many industries and is also easier to mineralize and remove from waste streams than 4-NP.41–43 Because the hydrogenation of 4-NP to 4-AP by NaBH4 takes several days, a stable and efficient catalyst is needed to dramatically reduce the reaction time.44,45
In the present study, we report a facile, green and low-cost synthetic method for producing rose-shaped Au nanostructures with unique 3D hierarchical structures. This new synthesis route differs from and has several advantages over previously reported methods for synthesizing Au nanostructures with flower-like structures. First, it follows an easy-to-use protocol based on a one-pot synthesis method that does not require multistep growth processes such as the preparation of complex templates or seeds in advance. Second, the synthetic procedures involve environmentally acceptable “green” chemistry. In the proposed method, only water was used as a reaction medium in all of the reactions and no additional toxic organic solvents were required. In addition, the sodium salt of alginic acid (Na-alginate), an eco-friendly biopolymer based on brown algae extract,46,47 was used as a reducing agent. Because the polyvinylpyrrolidone (PVP) used as a capping ligand is also nontoxic and biocompatible,48 the process does not involve any toxic substances. Moreover, it is a low-cost protocol, being based on a room-temperature process. The room temperature procedure is advantageous for commercial applications because of its low power consumption and no inconvenience of handling special equipment. Although we achieved a substantial reduction in reaction time (within 3 h), the synthetic results were still reproducible. Rose-shaped Au nanostructures with unique 3D hierarchical structures were synthesized by simply adding a HAuCl4 aqueous solution to an aqueous solution containing Na-alginate and PVP. Here, a limited ligand protection (LLP) growth strategy controlled by the amount of capping ligand (PVP) was used to induce the 3D stacking of Au nanoplates.
The rose-shaped Au nanostructures synthesized in the present study were used as eco-friendly and effective catalysts in the hydrogenation of 4-NP to 4-AP by NaBH4 in water. The prepared nanostructures showed excellent catalytic activity because of their high surface roughness, large surface-to-volume ratio, and abundant edges and sharp tips resulting from their highly nanotextured topography and layered structure. The relatively large particle size, which reached several hundred nanometers, and three-dimensionally stacked structures with numerous layers enabled their easy separation from the reaction mixture by simple centrifugation after the catalytic reaction; they can therefore be used as high-performance catalysts without a supporting material. They showed excellent recyclability, exhibiting only slight degradation of their catalytic performance over five cycles.
To confirm that the synthesis of the rose-shaped Au nanostructures occurred through the photochemical reduction by alginate and UV light, control experiments were performed by excluding a specific reactant from the reaction mixture or by controlling the UV-light irradiation. Fig. S1(a)† shows that the reaction proceeded in the absence of PVP under the same conditions and that it became dark-blue, similar to the mixture shown in Fig. 1(a). These results indicate that the reduction reaction of the Au precursor proceeded in the absence of PVP. Fig. S1(b)† shows that the reaction mixture with Na-alginate excluded; the yellow mixture indicates that the Au precursor was not reduced at all. These experimental results demonstrate that the Na-alginate acts as a reducing agent under the current synthesis conditions. However, UV light was also observed to strongly affect the formation of the Au nanostructures. The reaction mixture containing both Na-alginate and PVP, where the reaction was performed in a dark room under the same conditions, showed no color change (Fig. S1(c)†). Collectively, these results indicate that the Au precursor was reduced only when alginate was present and under irradiation with UV light, confirming the photochemical reduction in the presence of alginate and UV light.
XRD analysis was performed to analyze the crystal nature of the rose-shaped Au nanostructures (Fig. S2†). In the XRD pattern, peaks are observed at 38.4°, 44.5°, 64.8°, and 77.8°; these peaks correspond to the {111}, {200}, {220}, and {311} crystal planes of pure Au, revealing that the rose-shaped nanostructures were composed of Au.49 However, the peak corresponding to the {111} crystal plane of Au is dominant in the XRD pattern, whereas the intensities of the other peaks are low. This abnormal intensity ratio indicates that the top and bottom surfaces of the plate-layer in the nanostructures consist of {111} facets.50 HR-TEM was used to gain further insight into the crystal structure of the plate layer (Fig. 2(b)–(d)). The lattice-spacing, separated by 0.25 nm in a hexagonal arrangement, corresponds to 1/3{422} planes of face-centered cubic (fcc) Au, which was mainly observed for thin-film-shaped Au nanocrystals (Fig. 2(d)).51,52 The corresponding fast Fourier transform (FFT) pattern is shown in the inset of Fig. 2(d). The six diffraction spots with sixfold rotational symmetry confirm that the plate was a single crystal with the {111} crystal plane as its basal plane, consistent with the XRD results.53 These observations indicate that the rose-shaped nanostructures have multilayered structures of single-crystalline Au nanoplates with the {111} crystal plane at the flat top and bottom surfaces.
The unique structural features of the rose-shaped Au nanostructures, which include a high surface roughness, a large surface area-to-volume ratio, and abundant edges and sharp tips, may make these nanostructures thermodynamically unstable. Thermodynamically unstable nanostructures tend to aggregate or transform during storage in order to reduce their surface energy. In order to evaluate the stability of the rose-shaped Au nanostructures, the final sample dispersed in DI water was aged for at least 3 months at room temperature. As shown in Fig. S3,† the rose-shaped nanostructures obtained in this study maintained their shape for over 3 months of aging and showed no signs of aggregation. That is, despite their unique structural features, the rose-shaped Au nanostructures exhibited high stability with regard to dispersity and shape. This stability, which can be attributed mainly to the PVP that served as a capping ligand, indicates that the rose-shaped Au nanostructures are suitable for real-world applications. Thermogravimetric analysis (TGA) was used to determine the presence and amount of surface-bound ligand coverage on the rose-shaped Au nanocrystals. The residual PVP content as determined by TGA analysis was found to be approximately 3.2 wt% of the final sample mass in the dried state (see Fig. S4†).
Fig. 3 TEM images of Au nanostructures sampled at different reaction times: (a) 30 min, (b) 1 h, (c) 1.5 h, (d) 2 h, (e) 3 h, and (f) 6 h. The scale bar in each figure represents 100 nm. |
In the present study, the shape of the Au nanostructures was strongly influenced by the amount of PVP (i.e., capping ligand) in the reaction mixture. Accordingly, an LLP strategy was used to induce the formation of rose-shaped nanostructures. LLP growth strategies have been previously reported for the synthesis of metal or metal oxide nanostructures as a method to induce secondary 3D aggregation of primary nanocrystals by reducing the level of ligand protection.54–57 When the reaction was carried out only in the presence of Na-alginate without PVP, large 2D structures with amorphous shapes were obtained (Fig. 4(a)). These results indicate that, in the absence of PVP, the formed Au nanoparticles were not stable in the aqueous solution and therefore agglomerated and grew into large particles with amorphous structures. When PVP was introduced and the PVP-to-HAuCl4 ratio was ∼0.18, rose-shaped Au nanostructures with stacked plate layers were formed (Fig. 4(b)). In a previous study, the enhanced colloidal stability of the Au nanocrystals in the presence PVP enabled Ag nanocrystals to grow without agglomerating.48 In addition, PVP is known to stabilize the {111} crystal plane of Au nanocrystals by binding preferentially to the {111} facet over the Au nanocrystals' other facets.58 Therefore, in the presence of PVP, forming a plate structure having {111} surfaces as top and bottom surfaces is advantageous. However, because the amount of PVP is insufficient, PVP cannot provide adequate protection against crystal growth, which leads to stacking of the as-synthesized nanoplates and to the eventual formation of rose-shaped nanostructures.
Fig. 4 TEM images of Au nanostructures synthesized using various concentrations of PVP. The PVP-to-HAuCl4 weight ratio was (a) 0, (b) 0.18, (c) 1.8, and (d) 18. |
The yield of rose-shaped particles in the final product decreased when the PVP-to-HAuCl4 weight ratio was increased to 1.8 (Fig. 4(c)). Because high concentrations of PVP favor sufficient ligand protection and may interfere with the stacking of the as-synthesized Au nanoplates, Au nanoplates tend to grow individually without stacking, thereby reducing the yield of rose-shaped Au nanostructures in the final product. In addition, the hydroxyl end groups of PVP have sufficient reducing power to reduce the Au precursor.59 When the PVP-to-HAuCl4 weight ratio was greater than 18, the reducing power of PVP led to the formation of multiply twinned particles reduced by PVP (Fig. 4(d)). To confirm the reduction of the Au precursor by PVP at high PVP concentrations, the reaction was carried out under identical experimental conditions but without Na-alginate, which was used as a reducing agent in the present study. As shown in Fig. S5(a),† when the PVP-to-HAuCl4 weight ratio was 18, Au nanocrystals were produced in the absence of Na-alginate. The Au nanocrystals generated by the reduction of PVP were multiply twinned structures, not plate-shaped (Fig. S5(b) and (c)†), making them similar in shape and size to those shown in Fig. 4(d). Because Au atoms are generated rapidly in the presence of high concentrations of PVP, multiply twinned structures, which are thermodynamically preferred structures, would be obtained.60 Taken together, these results indicate that the rose-shaped Au nanostructures could be formed in the special reaction region corresponding to LLP, which is highly correlated with the amount of PVP in the reaction mixture. A schematic of the shape change of the Au nanocrystals according to the main reducing agent and colloidal stabilizer is shown in Fig. 5.
On the basis of the experimental results related to the shape evolution of the previously discussed Au nanocrystals, we propose a mechanism for the formation of rose-shaped Au nanostructures. At the early stage of the reaction, small Au nanoplates are formed (Fig. 3(a)). These anisotropic nanostructures are known to dominantly form when Au nanocrystals are formed under mild reducing power.61 Because the reducing power of Na-alginate is low at room temperature, such plate-like nanostructures are formed at the early stage of the reaction.45 The nanoplates with abundant edges and tips observed in Fig. 3(b) and (c) exhibit irregular and asymmetric shapes; however, their thickness is uniform. Given their structural characteristics, these nanoplates are not expected to have formed through the normal growth process based on Ostwald ripening.62 The secondary structure of nanoplates with abundant edges and sharp tips rich in single particles is expected to form by fusion of the initially formed primary nanoplates together along the side surfaces through oriented attachment.63 Close examination of the morphology of a single large Au nanoplate (Fig. S6†) confirms the nanoplate growth mechanism through oriented attachment. Several lines observed on the top and bottom surfaces of large nanoplates are attributed to incomplete fusion of small nanoplates. In addition, the large nanoplate shows overlapping structures, which cannot be explained by a growth mechanism based on Ostwald ripening.
Under kinetically controlled reaction conditions based on a single-step synthesis method, the lateral growth of nanoplates tends to stop when the nanoplates reach a certain size.64 As far as we know, nanoplates synthesized by conventional single-step solution-phase synthesis pathways have rarely grown to more than 500 nm in lateral size.65 In addition, the amount of PVP is not sufficient to effectively cap the top and bottom {111} surfaces of the nanoplates in the LLP reaction region; consequently, the newly generated Au nanoplates stack on the surface of the existing large nanoparticles, forming layered structures. As the number of stacked nanoplates increases, the particles grow vertically to form rose-shaped nanostructures.
To investigate the effect of the concentration of the precursor, HAuCl4, on the growth of the Au nanostructures, an identical experiment was conducted by adjusting the concentration of the HAuCl4 precursor from 0.38 mM to 1.25 mM. Fig. 6(a) shows a TEM image of Au nanocrystals formed when the HAuCl4 concentration was 0.38 mM. At this low concentration of HAuCl4, the amount of reduced Au atoms was insufficient, resulting in the growth of small nanocrystals into small tadpole-like structures. When the concentration of HAuCl4 was increased to 0.63 mM, thin plate-shaped particles were observed (Fig. 6(b)). The increase in concentration of HAuCl4 led to the synthesis of particles larger than those obtained under the 0.38 mM condition; in the 0.63 mM case, nanoplates similar to those observed in the initial growth stage of rose-shaped nanoparticles were obtained. However, because the amount of Au atoms produced was still insufficient, single-layered structures rather than 3D stacked structures were formed. When the concentration of HAuCl4 was increased to 1.25 mM, most of the particles were multiply twinned particles; a few hexagonal plate-shaped particles were also observed. When the concentration of HAuCl4 was increased, the amount of reduced Au atoms increased; thus, multiply twinned particles with thermodynamically preferred structures were generated (Fig. 6(d)). In the present study, the optimal concentration of HAuCl4 for synthesizing the rose-shaped nanostructures was found to be 0.88 mM.
Fig. 6 (a)–(c) TEM and (d) SEM images of Au nanostructures synthesized using various concentrations of HAuCl4: (a) 0.38 mM, (b) 0.63 mM, (c) 0.88 mM, and (d) 1.25 mM. |
The synthesized rose-shaped Au nanostructures were used as catalysts in the hydrogenation of 4-NP to 4-AP by NaBH4. When NaBH4 was added to a 4-NP aqueous solution, the absorption peak at 317 nm shifted to 398 nm, confirming that 4-NP was changed to 4-nitrophenolate ion (Fig. 7(a)).67 The absorption peak of 4-AP appeared at 305 nm in the absorption spectrum. Spontaneous reduction of 4-NP to 4-AP is possible in the presence of NaBH4; however, this reaction requires several days.68 The addition of a small amount of catalyst can increase the speed of electron transfer from the NaBH4 to the 4-nitrophenolate ions, thereby reducing the time required for the reduction reaction. In the reduction process of 4-NP, Au nanocrystals adsorb hydrogen species generated by NaBH4, along with 4-nitrophenolate ions, which facilitates electron transfer.69 Fig. 7(b) shows the UV-Vis spectra recorded every 10 s after the addition of the rose-shaped Au nanostructures to an aqueous solution containing NaBH4 and 4-NP. The intensity of the absorption peak at 398 nm gradually decreased over time, and, after 210 s, its intensity was almost zero. Simultaneously, an absorption peak at ∼305 nm appeared, indicating that the hydrogenation reaction was successful. Because the concentration of NaBH4 was excessive compared with that of 4-NP, the reaction rate was not dependent on the concentration of NaBH4, thereby allowing the reaction rate constant could be calculated on the basis of the pseudo-first-order reaction equation.70,71 Fig. 7(c) shows that a plot of ln(At/A0) vs. time is linear, where A0 and At are the absorbances at times 0 and t, respectively. The reaction rate constant (k) of the rose-shaped Au nanostructures used in the present study was calculated to be 17.4 × 10−3 s−1. The absorption spectra acquired after 210 s of the hydrogenation reaction conducted with only NaBH4 and 4-NP (i.e., without the Au nanostructures) showed no change over time, indicating that the hydrogenation reaction was slow in the absence of the Au nanostructures (Fig. S6†).
The recycling and reuse of catalysts without incurring a substantial loss of activity are critical factors in assessing their industrial and practical effectiveness.72,73 The rose-shaped Au nanostructures synthesized in the present study were easily separated from the reaction solution by centrifugation after the catalytic reaction because they were several hundred nanometers in size and had three-dimensionally stacked structures. Recyclability and reusability were evaluated by repeatedly using the same catalysts in the reduction of 4-NP to 4-AP. As evident in Fig. 7(d), the conversion rate of 4-NP did not substantially decrease compared with its initial conversion rate, even after five uses, indicating excellent reusability and stability of the catalyst.
Using the activity parameter (κ) obtained by dividing the rate constant (k) by the total mass (m) of the catalyst used, we compared the catalytic activity of the rose-shaped Au nanostructures with the activities of recently reported catalysts.44,45,74 The κ-value of the rose-shaped Au nanostructures was calculated to be 290 s−1 g−1, which is substantially greater than the values for other noble-metal-based catalysts (Table S1†). The high catalytic activity of the rose-shaped Au nanostructures synthesized in the present study is attributable to their unique structure. The rose-shaped nanostructures with a 3D hierarchically layered structure have a large specific surface area and abundant active sites such as sharp tips, edges, and steps, which tend to result in extremely high catalytic activity.75,76
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ra06805a |
This journal is © The Royal Society of Chemistry 2021 |