Ruifen
Zhang
,
Xin
Wen
*,
Hongliang
Peng
,
Yongpeng
Xia
,
Fen
Xu
and
Lixian
Sun
*
Guangxi Key Laboratory of Information Materials, Guangxi Collaborative Innovation Center of Structure and Property for New Energy and Materials, School of Material Science and Engineering, Guilin University of Electronic Technology, Guilin 541004, China. E-mail: wenxin@guet.edu.cn; sunlx@guet.edu.cn
First published on 9th September 2021
Photoelectrochemical CO2 reduction by Cu2ZnSnS4 (CZTS) photocathodes is a potentially low-cost and high-efficiency CO2 conversion approach. However, the current CZTS-based photocathodes for the CO2 reduction reaction (CO2RR) are challenged by the active side reaction of the hydrogen evolution reaction (HER) and the incompatibility with efficient electrocatalysts. In this work, by means of density functional theory (DFT), we predict that a (220)-facet-suppressed kesterite CZTS could be an efficient photo-electro-integrated photocathode for formic acid production in the CO2RR. The results show that the competitive HER is mostly favored on the (220) facet. And the CO2RR for formic acid production on the (112) and (312) facets exhibits a thermodynamic energy barrier lower than 0.26 eV. Different from the d-band theory in metal electrocatalysts, it is found that the density of low energy unoccupied states in the S 3p orbital plays a key role in determining the CO2RR reaction path of the kesterite CZTS. Furthermore, two different trends of adsorption energy depending on the chemical characteristic of adsorbates are analyzed. Our study unveils the potential for selectively reducing CO2 into formic acid with kesterite CZTS and provides a possible route for manipulating the electrocatalytic properties of metal sulfide catalysts.
One approach to utilizing CO2 is via the electrochemical CO2 reduction reaction (CO2RR). While a range of metal electrocatalysts have been developed for the CO2RR, large bias potentials (<−0.6 VRHE) are usually required to achieve a desirable product selectivity and efficiency.5–12 Photoelectrochemically reducing CO2 by photoelectrodes in an aqueous electrolyte is an alternative route with a lower bias potential. In a single-junction photoelectrode device, wide bandgap materials, such as TiO2 and SrTiO3, are needed to reduce CO2 and oxidize water at the same time.13,14 Assembling a dual-junction system with narrower bandgap materials can largely improve the theoretical solar conversion efficiency.15 Compared with the CO2RR candidate materials of CdS, CuInS2, and Cu(In,Ga)Se2, Cu2ZnSnS4 (CZTS) has the advantages of a low cost, non-toxicity, earth-abundance and an ideal bandgap.16–20
In the current studies of a bare CZTS photocathode for the CO2RR, the reported photoelectrochemical CO2 reducing performances are negligible, in which the amount of hydrogen produced from water is about 20 times higher than that of the CO2RR products.21,22 Moreover, the conclusions about the CO2RR activity and product selectivity of a bare CZTS photocathode are controversial.21–24 Yoshida et al. verified that a stoichiometric CZTS photocathode was able to reduce CO2 into CO in aqueous solution by an isotope trace experiment.21 Kamimura et al. reported the CO2RR activity of a Zn-rich CZTS photocathode for CO and HCOOH production in aqueous solution22 while Arai et al. and Ikeda et al. found that the Sn-rich CZTS showed no activity for the CO2RR.23,24 To further improve the conversion efficiency and product selectivity, surface modifications are generally adopted.22–29 The idea of directly loading the state-of-art CO2RR metal catalysts on the CZTS photocathodes has been proven to be negative, probably due to the increased carrier recombination between the heterointerfaces.24 Although building a p–n junction or a Z-scheme system on CZTS can partly improve the performance, the achieved overall conversion efficiencies are still far below the criterion for practical application.22,24,26–29 Therefore, an investigation and understanding of the basic CO2RR mechanism of CZTS is urgently needed.
In our work, the influence of the kesterite CZTS facets on the reaction paths, thermodynamic energy barrier and product selectivity of the CO2RR is investigated using DFT. A facet-dependent product selectivity for formic acid and carbon monoxide is identified in the CO2RR. To improve the CO2RR product selectivity, the suppression of the competitive HER on (220) facets is suggested. Different from the d-band theory for metal electrocatalysts, the density of low energy unoccupied states is found to determine the CO2RR thermodynamic reaction path on kesterite CZTS. Two different trends of adsorption energy depending on the type of adsorbates are firstly observed and analyzed through the density of unoccupied states. The relationship between the adsorption energy and the density of unoccupied states provides a new perspective on understanding the catalytic mechanism of metal sulfides electrocatalysts.
Before building a slab model, the lattice constants of the kesterite CZTS structure were firstly optimized as 5.48 Å, 5.48 Å, and 10.94 Å, respectively. The (112), (220)-CuZn, (220)-CuSn, and (312) surfaces of the kesterite CZTS structure were then modeled by a four-layer slab, using a p(2 × 2) supercell with the top layer relaxed and the rest fixed to the bulk distances. To avoid the interaction between layers, a 15.0 Å vacuum region along the c-axis of a slab model was introduced. The Brillouin zone for geometry optimization of (112), (220)-CuZn, (220)-CuSn, and (312) was sampled with a Gamma-centered k-mesh of 4 × 4 × 1, 4 × 4 × 1, 4 × 4 × 1, and 4 × 2 × 1, respectively. For calculating the density of states, the Gamma-centered k-mesh was increased to 8 × 8 × 1. To prevent the underestimation of bandgaps by the PBE method, a hybrid functional method of HSE06 was utilized to calculate the band structure. The Bader charge analysis for different facets (Table S2, ESI†) was performed with the code of Henkelman and co-workers.33 The transition states were estimated via the CI-NEB method.34
In order to investigate the thermodynamic reaction path, the free energy profiles of the HER, CO2RR, and CORR were computed using the computational hydrogen electrode (CHE) model proposed by Nørskov and co-workers.35 One water molecule was added in the slab model to simulate the environment of aqueous solution. The reaction free energy change of an electrochemical reaction was calculated by ΔG = ΔE + ΔZPE − TΔS, where ΔE, ΔZPE, ΔS and T are the difference of total energy, zero potential energy, entropy and the temperature (300 K), respectively. The entropy and zero potential energy were taken from the database of NIST. The zero potential energies of all adsorbed intermediates were calculated by adding the energy of each vibration mode in the VASP.
In order to analyze the chemical properties of the facets, the isosurface of the electron localization function (ELF) is introduced. ELF (defined by ELF = 1/[1 + (D(r)/Dh(r))2], D(r) denotes the electron density, Dh(r) represents the uniform-density of electron gas) is a dimensionless localization index restricted in the range of (0,1).38 An isosurface level of 0.5 stands for the electron density equal to the uniform-density of electron gas. ELF in the isosurface corresponds to a value higher than 0.5, which suggests a more localized electron. In our previous work, the bonding nature of the kesterite CZTS structure was studied in detail.20 Since the electronegativity of the Sn element (1.96) is larger than that of Cu (1.90) and Zn (1.65), the Sn–S bond in CZTS exhibits a covalent bonding nature, in contrast to the ionic bonding nature of Cu–S and Zn–S bonds. Thus, the electrons mainly distribute around the Sn–S bond in the bulk of CZTS as shown in Fig. 2(a)–(d). On the surface of CZTS, the electron distribution varies with the facet. Fig. 2(a) illustrates that the Sn atoms on (112) have more electrons than the Sn atoms in the bulk. This phenomenon is less pronounced on (220)-CuSn (Fig. 2(c)) and (312) (Fig. 2(d)). On the surface of (220)-CuZn (Fig. 2(b)), there is no Sn atom, and thus electrons mainly locate around S atoms. These results are further confirmed by Bader charge analysis. The atom's net charge is calculated by subtracting the element valence charge from the total Bader charge. Table S2 (ESI†) lists the net charge of each atom in the top, second layer of the facets and the bulk counterpart. Among the facets, the Sn atom in the top layer of (112) shows the largest total Bader charge (3.12 |e|), consistent with Fig. 2. The sums of the top layer atom's net charge (denoted as the surface net charge) of (112), (220)-CuZn, (220)-CuSn, and (312) are −0.76 |e|, −0.18 |e|, −0.01 |e|, and 0.55 |e|, respectively. The difference of electron distribution on the facets indicates a diverse thermodynamic reaction path.
Fig. 2 The isosurface of electron localization function on the (a) (112), (b) (220)-CuZn, (c) (220)-CuSn, and (d) (312) facets (isosurface level = 0.5). |
Fig. 3 (a) The HER profiles on different facets. (b) The *H adsorption energy vs. surface net charge plot. |
The CO2RR can proceed through various pathways to form different products depending on the number of electrons involved in the reaction. CO and formic acid (or formate) are the typical products in CO2RR involving only two electrons. Generally, *CO2 (the surface-adsorbed CO2, * denotes the atom binding to surface) is considered as the starting point of CO2RR.5,6 The next intermediate product of reducing *CO2 with one electron determines the following reaction pathway.44 If *COOH was formed, the reaction pathway would lead to the formation of *CO and eventually the release of CO from the surface or further reducing to CH3OH/CH4 with more electrons. If *OCHO was produced, the reaction pathway would probably end with the formation of formic acid.
Since chalcogenide materials are known to degrade under exposure to open air, the CZTS catalyst should be applied for CO2RR in aqueous electrolyte rather than in open air. The aqueous electrolyte not only facilitates the hydrogenation step in the CO2RR process but also protects the catalyst from being oxidized. To simulate the aqueous environment, one water molecule is added on the surface of the slab model. Considering the above possible reaction pathways, the free energy profiles of the CO2RR on the facets are demonstrated in Fig. 4(a–d). On (112) (Fig. 4(a)), (220)-CuSn (Fig. 4(c)) and (312) (Fig. 4(d)), the *OCHO path for formic acid production dominates over the *COOH path for CO or CH3OH production. While the production of CO through *COOH path is preferred over the production of formic acid through the *OCHO path on (220)-CuZn (Fig. 4(b)). This facet-dependent selectivity is caused by the higher adsorption energy of *OCHO on (220)-CuZn, which is analyzed in detail in Section 3.3. Among these facets, (220)-CuSn shows the lowest thermodynamic barrier (0.09 eV) for formic acid production, lower than the HER energy barriers of (220)-CuZn (0.27 eV) and (220)-CuSn (0.17 eV). However, considering the CO2RR kinetic energy barrier and the slow reaction kinetics of multi-electron process compared to HER, the suppression of the exposure of (220)-CuZn and (220)-CuSn facets for higher CO2RR product selectivity is suggested. The transition states and kinetic energy barrier for formic acid production on the (112) facet are further estimated using the CI-NEB method.34 In Fig. S3 (ESI†), the maximum energy barrier of 0.56 eV for formic acid production on the (112) facet is lower than that of HER (0.74 eV), supporting the conclusion that formic acid is preferentially produced on the (112) facet. The above results conclude that hydrogen, formic acid and carbon monoxide are possible products of the CO2RR on CZTS in an aqueous electrolyte, well matching with the reported experimental results.21–24 In these studies, hydrogen was reported as the main product of the CO2RR, probably due to the low energy barrier for hydrogen production on (220)-CuSn and (220)-CuZn.21–24 Yoshida et al. demonstrated the reduction of CO2 into CO on a stoichiometric nanocrystalline CZTS photocathode in an aqueous solution, which can be explained by the preference for CO production on the (220)-CuZn facet.21
Fig. 4 The CO2RR profiles on (a) (112), (b) (220)-CuZn, (c) (220)-CuSn, and (d) (312) facets with one water molecule in the model. |
Since CO is an important intermediate product in the reaction path of the CO2RR, the facet effect of the kesterite CZTS on the CO Reduction Reaction (CORR) is investigated. Two paths of the CORR for CH4 and CH3OH production are considered with one water molecule in the slab model.45 From Fig. S4(a–c) (ESI†), it is seen that CH3OH is the preferred product of the CORR rather than CH4 on the (112), (220)-CuZn and (220)-CuSn facets, due to the weak adsorption of *CH2. On the (312) facet (Fig. S4(d), ESI†), the *CH2 path for CH4 production is more thermodynamically stable, due to the stronger adsorption of *CH2. By comparing the free energy of *CH2 on different facets, a decreasing trend from (112), (220)-CuZn, (220)-CuSn to (312) is observed, consistent with the effect of *H adsorption in Fig. 3(b). Besides *CH2, the adsorbates of *CHO, *CHOH, *CH2OH and *CH3 also exhibit a similar decreasing trend of free energy, leading to the variation of the rate-determining step. The CORR thermodynamic barrier of 0.30 eV on CZTS (312) in this work is lower than that of the stepped Cu(211) surface (0.74 eV) and the B-doped black phosphorene under compressive strain (0.38 eV).45,46 In accordance with the results of CO2RR, suppressing the exposure of (220)-CuZn and (220)-CuSn is suggested to improve the CORR faradaic efficiency by inhibiting the HER.
In order to find the possible origin of these phenomena, the projected density of states (PDOS) for the adsorption-site atoms on the surface of (112), (220)-CuZn, (220)-CuSn and (312) facets are demonstrated in Fig. 5(c)–(f). In Fig. 5(c), the S atoms on the (312) and (220)-CuSn facets show significantly higher density of unoccupied states near the CBM than that of (220)-CuZn and (112) facets. Due to the unpaired electrons on the C atom in type I adsorbates before adsorption (Fig. 6(a)), type I adsorbates are preferentially adsorbed on S atoms with a lower energy of unoccupied states rather than Cu, Zn and Sn atoms. Furthermore, the adsorption strength on the facet increases with the increasing density of low energy unoccupied states in the S 3p orbital (Fig. 5(c)). Thus, an obvious decreasing trend in the adsorption energies of type I adsorbates is observed in Fig. 3(b) and 5(a). In contrast to type I adsorbates, the adsorption energies of type II adsorbates are less influenced by the facet. In Fig. 5(d) and (e), the Cu 4d and Zn 4d orbitals show no unoccupied states in the conduction band. As a consequence, the adsorption energies of *CO on Cu and *OCHOH on Zn almost remain constant among the facets. For *OCHO on (112), (220)-CuSn and (312), which is preferentially adsorbed between Zn and Sn, a slowly decreasing trend of adsorption energy is demonstrated (red dashed line in Fig. 5(b)). This effect can be explained by the PDOS of Zn and the increasing density of low energy unoccupied states in the Sn 5p orbital from (112) to (312) (Fig. 5(f)). Different from the other facets, no Sn atom is exposed on (220)-CuZn, resulting in the adsorption of *OCHO between Cu,Zn atoms and a much higher adsorption energy.
Fig. 6 Projected density of states (PDOS) of C 2p orbital in type I (a) and type II (b) adsorbates, which are calculated using the PBE method. |
To answer why the adsorbates of *H, *COOH, *CHO, *CHOH, *CH2OH, *CH2, and *CH3 (type I) are preferentially adsorbed on the S atom and the adsorbates of *OCHOH, *CO, and *OCHO (type II) are majorly adsorbed on metal atoms, we propose a mechanism as follows. As mentioned above, in the type I adsorbates, unpaired electrons distribute around the C atom (or the H atom for *H), like the property of a free radical (Fig. 6(a)), which leads to a high total energy of the slab model. To lower the total energy, type I adsorbates are preferentially adsorbed on S atoms with the highest density of unoccupied states near the CBM. Fig. S14 (ESI†) demonstrates that the unpaired electrons on C in *CHO disappear after adsorbing on the (112) facet; meanwhile, the unoccupied states in the S 3p orbital are occupied. In the type II adsorbates, no unpaired electron distributes around the C atom, similar to the situation in a molecule (Fig. 6(b)). In this case, the adsorption of intermediates through the C–S bond no longer stabilizes the system. Thus, type II adsorbates are preferentially adsorbed on metal atoms, due to the effects such as p–d hybridization. The above analysis concludes that the density of unoccupied states in the S 3p orbital of the adsorption-site atom plays a key role in determining the reaction path. Different from transition metal catalysts identified by the d-band center of metal atoms, the kesterite CZTS shows a unique electrocatalytic property.11 Further investigation of manipulating the density of unoccupied states is expected to explore the potential of the kesterite CZTS and other metal sulfide catalysts.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d1cp03595a |
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