Hao Liu and
Sufang Wu*
College of Chemical and Biological Engineering, Zhejiang University, Hangzhou, 310027, China. E-mail: wsf@zju.edu.cn
First published on 4th May 2022
The solution of decreasing the decomposition temperature of CaCO3 and the development of the durability of the CaO-based CO2 adsorbent are the key issues in reducing the energy consumption and cost of CO2 capture in calcium looping technology. In this work, BeO with high thermal conductivity was chosen as a dopant of the adsorbent to increase the thermal conductivity properties and decomposition properties of CaCO3. The endothermic rate of the nano-CaO-BeO/Al2O3 adsorbent with 15.6 wt% BeO dopant increased by 12.3% compared with that of the nano-CaO/Al2O3 adsorbent at 720 °C, leading to an increase of 10.1% of CaCO3 decomposition rate. The enhancement of the decomposition rate of the nano-CaO-BeO/Al2O3 adsorbent was significant to lower the regeneration temperature by 50 °C compared with that of the nano-CaO/Al2O3 adsorbent under calcium looping conditions, which made the total average deactivation rate decrease by 21.0% and made the total residual stable carbonation conversion increase by 27.0% in infinite calcium looping cycles. Strengthening the heat transfer inside the adsorbent material can effectively decrease the regeneration temperature, so as to improve the sorption durability.
CaO + CO2 ⇔ CaCO3, ΔH298 = −178.8 kJ mol−1 | (1) |
In order to obtain complete decomposition of CaCO3, a high temperature of around 800–1000 °C is adopted in the regeneration step because of the strong endothermic process and the equilibrium of the CaCO3 decomposition reaction.6 High regeneration temperature will accelerate the thermal grain growth rate of nano-CaCO3 which is the root cause of the deactivation of the nano-CaO-based adsorbent in the CaL process.10 Therefore, reducing the regeneration temperature as much as possible will be a crucial issue for improving the durability of the adsorbent and saving calcination energy. Research on reducing the regeneration temperature of the adsorbent by increasing its CaCO3 decomposition rate has been carried out, including decreasing the reaction activation energy as well as enhancing mass transfer and heat transfer.
Firstly, the methods of decreasing the activity energy of CaCO3 decomposition reaction included introducing steam into the calciner11–13 and using nano-CaCO3 precursor.6,14–16 Valverde et al.17 found that if the regeneration atmosphere contained steam, the regeneration temperature of limestone would reduce by nearly 50 °C. However, it was found that the existence of steam could also accelerate the sintering of adsorbent at high temperature.11,13 On the other hand, nano-CaCO3 precursor could significantly reduce the regeneration temperature by nearly 50 °C because of higher specific surface energy,6 but the current regeneration temperature of 800 °C still led to the unavoidable deactivation problem of nano-CaO-based adsorbents.
Besides, researches about mass transfer enhancement for developing the CaCO3 decomposition rate were mainly focused on increasing the porosity of the adsorbent.18–24 Campbell et al.18 found that when the porosity of CaCO3 increased from 0.33 to 0.66, the regeneration time could be shortened from 30 min to 15 min. However, the porosity of the adsorbent would gradually decrease as the CaL cycles increasing,20 which would lead to the loss of enhancement effect on the mass transfer, so as to the decrease of the CaCO3 decomposition rate. Recent studies on heat transfer enhancement were mainly focused on increasing the external heating rate of the calciner,25 including using high thermal conductivity sweep gas He26 and microwave irradiation.27 But the development of the CaCO3 decomposition rate by using the new method was not obvious.
Since the effect of external heat transfer enhancement was limited, better CaCO3 decomposition rate improvement might be obtained by enhancing internal heat transfer performance of material. Because the decomposition of CaCO3 belonged to a kind of strong endothermic reaction (ΔH298 = 178.8 kJ mol−1). The adsorbent with higher average thermal conductivity could get more heat in unit time for CaCO3 decomposition reaction,28 which had been seldom studied in detail. In this work, it was proposed that the introduction of the dopant with higher thermal conductivity into the adsorbent might increase the endothermic rate leading to a higher CaCO3 decomposition rate. Within the regeneration temperature range of 730–830 °C, BeO (44.2 W m−1 K−1) had significantly higher average thermal conductivity than those of CaO (7.0 W m−1 K−1), CaCO3 (0.17 W m−1 K−1) and carrier Al2O3 (7.5 W m−1 K−1).29
In this study, samples were obtained by varying BeO dopant contents of nano-CaO-based adsorbents. The composition, pore structure and morphology of samples were characterized for eliminating the effect of mass transfer on the CaCO3 decomposition rate. After that, the enhancement effect of BeO dopant with high thermal conductivity on the CaCO3 endothermic rate was tested. Then, the relationship between heat transfer performance and CaCO3 decomposition rate was systematically investigated. Finally, the reduction of regeneration temperature of the nano-CaO-BeO/Al2O3 adsorbent was tested for the improvement of its cyclic sorption durability.
The designation and composition of adsorbents are listed in Table 1. Ca/Al represented the nano-CaO/Al2O3 adsorbent without any dopants. CaBeα/Al (α = 0.125–4) represented nano-CaO-BeO/Al2O3 adsorbent doped with BeO and molar ratio of CaO to BeO was α.
No. | Sample | Molar ratio of CaO to BeO dopants | CaO content (wt%) | BeO dopant content (wt%) |
---|---|---|---|---|
1 | Ca/Al | — | 85.0 | 0 |
2 | CaBe4/Al | 4:1 | 76.2 | 8.8 |
3 | CaBe2/Al | 2:1 | 69.4 | 15.6 |
4 | CaBe1/Al | 1:1 | 58.8 | 26.2 |
5 | CaBe0.5/Al | 1:2 | 44.8 | 40.2 |
6 | CaBe0.25/Al | 1:4 | 30.5 | 54.5 |
7 | CaBe0.125/Al | 1:8 | 18.6 | 66.4 |
(2) |
(3) |
In order to evaluate the cyclic sorption performance, the nano-CaO-based adsorbent went through the CaL process in the laboratory fixed bed reactor. The diagram of the reactor is shown in Fig. 1, whose diameter was 12 mm × 1 mm and length was 400 mm. The temperature was controlled by a programmable heating furnace and the feed flowrate of CO2 and N2 were controlled by the mass flowmeter. Before each test, 2.0 g adsorbent was loaded in the center of fixed bed reactor. Firstly, the reactor was heated to the specified regeneration temperature with heating rate of 15 °C min−1. The regeneration temperature was set as 800 °C, 770 °C, 750 °C or 730 °C and the regeneration atmosphere was pure N2 atmosphere. The regeneration time was set according to the complete conversion time of CaCO3 decomposition under specific regeneration temperature. When regeneration process was finished, temperature of reactor would be cooled down to carry out the carbonation process. The carbonation temperature was set as 600 °C. The carbonation atmosphere and time were fixed as 20 vol.% CO2/80 vol.% N2 and 20 min, respectively. After carbonation, the temperature of reactor would return to the regeneration temperature to form a complete CaL cycle. The sorption capacity and carbonation conversion of adsorbents were calculated according to eqn (4) and (5).31
(4) |
(5) |
In order to predict the residual stable carbonation conversion of adsorbents after infinite CaL cycles and compare the average deactivation rate of different adsorbents, researchers established some semi-empirical equations to fitting the number of cycles N and corresponding carbonation conversion XN using test results of carbonation conversion during initial finite CaL cycles, which were deactivation mathematical models of adsorbents.32–34 Among those, the deactivation mathematical models proposed by Arias et al.34 owned the best fitting accuracy for limestone adsorbents, as shown in eqn (6). Therefore, eqn (6) was considered to be used to evaluate the durability of nano-CaO-based adsorbents with some necessary adjustments in this work.
(6) |
The carbonation process of the CaO-based adsorbent could be divided into fast section and slow section. In eqn (6), k and Xr represented the average deactivation rate and the residual stable carbonation conversion in the fast section. kD represented the contribution of the slow section to deactivation comparing to the fast section.34 For the micro-CaO-based adsorbent, kD was so small that k could be used to represent the average deactivation rate of adsorbents approximately. However, it was found that for the nano-CaO-based adsorbent, the effect of slow section on the deactivation could not be ignored in this work. Therefore, new parameters were needed to take into account of both fast and slow sections. kt = k/(1 + kD) represented the total average deactivation rate of the adsorbent (total k) and Xr−t = (1 + kD)Xr represented the total residual stable carbonation conversion of the adsorbent (total Xr). In addition, c = 1/[(1 + kD)(1 − Xr)]. Then eqn (6) would be converted into eqn (7), which could be more simple and clear to reflect the deactivation performance of nano-CaO-based adsorbents.
(7) |
Mean pore diameters of adsorbents are listed in Table 2. As the doping content of BeO rose up, the mean pore diameter of the adsorbent decreased obviously (from 34.5 nm of Ca/Al adsorbent to 27.5 nm of CaBe0.125/Al adsorbent). This was due to the increase of BeO content with smaller size, which leaded to smaller mean pore diameter of the adsorbent. The decrease of mean pore diameter of the adsorbent would limit the internal diffusion of CO2,20 which had a negative impact on the mass transfer and regeneration rate.
Sample | Mean pore diameter (nm) |
---|---|
Ca/Al | 34.5 |
CaBe4/Al | 33.7 |
CaBe2/Al | 33.9 |
CaBe1/Al | 31.4 |
CaBe0.5/Al | 30.5 |
CaBe0.25/Al | 31.0 |
CaBe0.125/Al | 27.5 |
XRD test results of CaBe4/Al adsorbent and CaBe0.125/Al adsorbent after regeneration are shown in Fig. 3. Characteristic peaks of CaO and BeO could be found in both adsorbents and BeO peaks were more obvious for CaBe0.125/Al adsorbent because of more BeO contents. Characteristic peaks of Al2O3 could not be observed in both adsorbents due to its amorphous crystal phase.35 In addition, there were no solid-phase reactions between BeO and CaO or between BeO and Al2O3 found in both adsorbents, which indicated that BeO was a kind of completely inert dopant. In fact, the temperature of more than 1300 °C was required for the solid-phase reaction between BeO and Al2O3,36 which was much higher than regeneration temperature of 800 °C in CaL process.6 In conclusion, the introduction of BeO would not improve the mass transfer performance of adsorbents owing to the microstructure characterization.
Furthermore, the effect of high thermal conductivity BeO doping on the heat transfer performance of adsorbents was studied. Endothermic rates of CaCO3 decomposition in adsorbents with different BeO contents during continuous heating process were tested to compare the heat transfer performance, which are shown in Fig. 4. According to the inflection point of the curve, the endothermic rate curve could be divided into three temperature sections including low temperature section (<650 °C), medium temperature section (650–800 °C) and high temperature section (>800 °C), which corresponded to three stages of CaCO3 decomposition reaction in heating process. In the low temperature section, the temperature was too low for CaCO3 to start the decomposition reaction leading to the small endothermic rate. As the temperature rose up to the medium temperature section, the endothermic rate of the adsorbent increased dramatically, corresponding to CaCO3 decomposition occurrence. Finally, when temperature reached high temperature section, the endothermic rate of the adsorbent decreased to zero, indicating the end of the CaCO3 decomposition reaction.
Fig. 4 Comparison of endothermic rates of nano-CaO-based adsorbents with different BeO doping contents during continuous heating process. |
Among these temperature sections, there were some differences of the effect of BeO doping on heat transfer performance of the adsorbent. When temperature was 650 °C, the endothermic rate of CaBe0.125/Al adsorbent, CaBe4/Al adsorbent and Ca/Al adsorbent were 0.48 W gCaCO3−1, 0.04 W gCaCO3−1 and 0.02 W gCaCO3−1 respectively with little difference. When temperature was 720 °C, the endothermic rate of CaBe0.125/Al adsorbent, CaBe4/Al adsorbent and Ca/Al adsorbent were 2.66 W gCaCO3−1, 1.19 W gCaCO3−1 and 1.06 W gCaCO3−1 respectively, which indicated that BeO doping could enhance heat transfer performance of the adsorbent. It was also found that as BeO doping contents increased, the endothermic rate improved obviously. BeO (44.2 W m−1 K−1) had significantly higher average thermal conductivity than those of CaO (7.0 W m−1 K−1), CaCO3 (0.17 W m−1 K−1) and carrier Al2O3 (7.5 W m−1 K−1) in the regeneration temperature range of 730–830 °C.29 According to Fourier's law, the nano-CaO-BeO/Al2O3 adsorbent with higher average thermal conductivity could get more heat in unit time for strong endothermic CaCO3 decomposition reaction (ΔH298 = 178.8 kJ mol−1).28 The discussion of high temperature section was unnecessary because the temperature was too high and the decomposition reaction had finished. It was concluded that the enhancement effect of BeO with high thermal conductivity could be reflected on the heat transfer performance of the adsorbent and the optimal temperature range was in the medium temperature section.
Fig. 5 Comparison of decomposition rates of CaCO3 in nano-CaO-based adsorbents with different BeO doping contents during continuous heating process. |
According to the results in Fig. 5, the related characteristic temperatures of decomposition rates in adsorbents are summarized in Table 3. The initial temperature (Tdi), the maximum temperature (Tdm) and the final temperature (Tdf) of decomposition reaction represented the characteristic temperatures when the decomposition rate started to be positive values, reached maximum values, and returned to values of zero, respectively. As shown in Table 3, Tdi, Tdm and Tdf of CaBe0.125/Al adsorbent were 92 °C, 46 °C and 39 °C lower than those of Ca/Al adsorbent respectively. It could be found that when the decomposition rate at lower temperature decreased, the whole peak of decomposition rate curve would move toward lower temperature direction (Fig. 5), which meant that the regeneration temperature of the adsorbent was reduced successfully.
Sample | Tdi (°C) | Tdm (°C) | Tdf (°C) |
---|---|---|---|
Ca/Al | 651 | 798 | 820 |
CaBe4/Al | 647 | 794 | 816 |
CaBe2/Al | 639 | 793 | 813 |
CaBe1/Al | 637 | 791 | 810 |
CaBe0.5/Al | 623 | 782 | 806 |
CaBe0.25/Al | 613 | 762 | 787 |
CaBe0.125/Al | 559 | 752 | 781 |
Sample | Sorption capacity (mol kg−1) | XN |
---|---|---|
CaBe4/Al | 11.7 | 0.859 |
CaBe2/Al | 9.9 | 0.803 |
CaBe1/Al | 8.1 | 0.773 |
CaBe0.5/Al | 5.9 | 0.736 |
CaBe0.25/Al | 4.3 | 0.796 |
CaBe0.125/Al | 2.8 | 0.844 |
It was needed to be explored whether heat transfer enhancement of the adsorbent by BeO dopant could reduce the constant regeneration temperature during CaL process. The test results of regeneration time and decomposition conversion of CaAl adsorbent calcined at 800 °C and 770 °C as well as CaBe2Al adsorbent regenerated at 800 °C, 770 °C, 750 °C and 730 °C are listed in Table 5. The regeneration time referred to the time required for the CaCO3 decomposition rate decreasing to zero. The results showed that when the regeneration temperature of Ca/Al adsorbent reduced from 800 °C to 770 °C, the regeneration time would be extended from 46 min to 83 min and the decomposition conversion would be reduced from 97.7% to 83.4%. Therefore, in order to ensure the nearly complete decomposition of CaCO3, the minimum regeneration temperature of Ca/Al adsorbent was 800 °C. In contrast, the CaCO3 decomposition rate of CaBe2/Al adsorbent could be significantly improved at lower regeneration temperature. At 750 °C, the regeneration time of CaBe2/Al adsorbent was only 48 min, and its decomposition conversion was still as high as 95.1%. However, its regeneration time would greatly increase to 72 min and decomposition conversion would significantly reduce to 85.3% at lower 730 °C. It could be concluded that the minimum regeneration temperature of CaBe2/Al adsorbent was 750 °C, which meant that the heat transfer enhancement of the adsorbent could effectively reduce the regeneration temperature of 50 °C in CaL process.
Sample | Regeneration temperature (°C) | Regeneration finished time (min) | Decomposition conversion |
---|---|---|---|
Ca/Al | 800 | 46 | 0.977 |
Ca/Al | 770 | 83 | 0.834 |
CaBe2/Al | 800 | 37 | 0.964 |
CaBe2/Al | 770 | 42 | 0.958 |
CaBe2/Al | 750 | 48 | 0.951 |
CaBe2/Al | 730 | 72 | 0.853 |
Fig. 6 Experimental points and calculation fitting curves of cyclic carbonation conversion of CaBe2/Al and Ca/Al adsorbents (EXP: experimental results, CALC: calculated results). |
It could be found in Fig. 6 that the carbonation conversion (sorption capacity) of CaBe2/Al adsorbent gradually decreased from 81.3% (10.0 mol kg−1) to 48.3% (5.9 mol kg−1) in 15 CaL cycles, which lost 40.6% of initial carbonation conversion. The carbonation conversion (sorption capacity) of Ca/Al adsorbent decreased from 75.5% (11.4 mol kg−1) to 36.9% (5.6 mol kg−1) in 15 CaL cycles, which lost 51.1% of initial carbonation conversion. The deactivation mathematical models of CaBe2/Al and Ca/Al adsorbents were fitted based on the experimental data and eqn (7), as shown in eqn (8) and (9). The average deviation between experimental results and calculated values of carbonation conversion of CaBe2/Al and Ca/Al in 15 CaL cycles were only 2.0% and 0.3% respectively, indicating that the calculated values were consistent with the experimental results. According to the equations, the kt of CaBe2/Al (0.505) was lower than that of Ca/Al (0.639), while the Xr−t of CaBe2/Al (0.362) was higher than that of Ca/Al (0.285). CaBe2/Al adsorbent with heat transfer enhancement had lower regeneration temperature so that the sintering degree of the adsorbent in regeneration step was reduced, leading to a better sorption durability and a higher residual stable carbonation conversion.
(8) |
(9) |
Compared with the results of other researches on improving the cyclic durability of CaO-based adsorbents through enhancing decomposition of CaCO3, the introduction of high thermal conductivity BeO could get more obvious improvement. Li Z. H. et al.37 introduced steam into the regeneration atmosphere of limestone, which would increase the CaCO3 decomposition rate of 1.3% min−1. The loss ratio of initial carbonation conversion was decreased for 2.4% through 17 CaL cycles. Lu S. Q. et al.20 increased the mean pore diameter of nano-CaO-Al2O3 adsorbents from 19 nm to 54 nm, which increased the CaCO3 decomposition rate by 1% min−1 and decreased the regeneration temperature by 25 °C. The loss ratio of initial carbonation conversion was reduced for 8% through 10 CaL cycles. In contrast, doping high thermal conductivity BeO could reduce the regeneration temperature by 50 °C (from 800 °C to 750 °C), and the loss ratio of initial carbonation conversion was reduced for 10.5% through 15 CaL cycles, which showed best technical advantage.
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