Peng Liaoa,
Lan Youa,
Wen Jiang Zheng*a,
Wei Zoua,
Jie Yana,
Hu Yanga and
Fan Yangb
aSichuan University of Science and Engineering, Zigong 643000, PR China. E-mail: zhengwenjiang@suse.edu.cn
bOrganic Fluorine Material Key Laboratory of Sichuan Province, Zhonghao Chenguang Chemical Research Institute, Zigong 643201, PR China
First published on 4th May 2022
Membrane surface fouling is a key problem for water filtration. Compositing photocatalytic substances with a base membrane is a widely used strategy, but most of the membrane will be decomposed by photocatalysis. Herein, expanded polytetrafluoroethylene (ePTFE) with extremely stable chemical properties is grafted with polyacrylic acid (PAA) and then modified with titanium dioxide (TiO2) to realize a self-cleaning TiO2–PAA–ePTFE filtration membrane. It can recover its flux under UV irradiation after fouling. With 20 rounds of self-cleaning, the membrane microstructure still remains intact. Moreover, in addition to retaining bovine serum albumin, TiO2 particles on the membrane surface are capable of absorbing small organic pollutants and degrading them. Thus, this membrane is potentially used as an anti-fouling membrane for water filtration.
Membrane fouling is generally attributed to organic foulants. Thus, a massive amount of work has focused on self-cleaning membranes through integrating photocatalysts. For example, Ayyaru et al.11 prepared PES–STiO2 membranes by a phase inversion method with the membrane flux of 502 to 802 L m−2 h−1; the recovery of water flux increased from 63% to 75.7 to 96.5%. Méricq J. et al.12 prepared PVDF–TiO2 film by a phase conversion method, which reduced the contact angle of the original film from 80° to 64°. After the membrane is polluted by BSA solution, the membrane performance can be completely restored by UV irradiation and water cleaning. Bojarska M. et al.13 prepared PP/plasma/ZnO film by a chemical bath deposition method, and studied the effect of the film on the degradation of methylene blue at different pH values. It was found that the best degradation effect was up to 90%. However, the photocatalytic function also brings about a key challenge for the membrane itself, because it can not only degrade the organic foulants but also attack the polymer structure of the membrane. Therefore, exploring a new catalysis resistant film material is urgent for self-cleaning membranes.14
Expanded polytetrafluoroethylene (ePTFE) is a kind of porous material with millions of pores per square centimeter that made by special biaxial stretching process.15 It inherits all the advantages of polytetrafluoroethylene with excellent stability and low surface energy and is a promising film material with catalysis resistant. However, its hydrophobic surface restricting the application in water treatment fields because the pores are not permeable to water. Several surface modification methods have been developed to address this problem, such as sodium-naphthalene treatment16 high energy ray activation,17 low temperature plasma-treatment.18,19 Among these methods, the last one is the most promising strategy for the modification of water treatment ePTFE membranes because it has scarcely no damage to the microstructure of the membrane.
In this work, the photocatalysts TiO2 particles were immobilized on ePTFE film through a facile two-step method, i.e., surface grafting of polyacrylic acid (AA) and hydrolysis of tetrabutyl titanate. The resultant membrane can degrade the fouling organics and maintain the high flux for tens cycles of filtration under UV irradiation. And the microstructure of the film still remained intact. Moreover, the large specific surface area of the TiO2 particles enable to absorb organics that smaller than membrane pore size and degrading them.
Plasma treated ePTFE film was first stuck inside a glass mold with size of 0.2 × 10 × 10 cm (thickness × width × height). The 20 wt% AA solution with sodium dodecyl benzenesulfonate (1.6 × 10−3 mol L−1) was then transferred to a glass mold, and nitrogen was applied in the solution of the glass mold for 5 min to remove dissolved oxygen. The glass mold was heated at 60 °C for 180 min.20 After modification experiment, the modified PTFE membranes were rinsed many times with ultra-pure water and dry it.
Modified PTFE film was put into a mixed solution of ethylene glycol (10 ml) and tetrabutyl titanate (0.1 ml). This solution was stirred for 8 h at a vacuum glove box. Subsequently, solution of ethanol (0.25 mL) and 98% H2SO4 (0.45 mL) were added to the above solution. Finally, 20 mL acetone was added and this mixture was transferred to a Teflon-lined autoclave and maintained at 180 °C for 6 h. After the experiment, the ePTFE film was washed repeatedly with isopropanol and ammonia solution.
(1) |
The circulation test is the same as the above operation. After each test, the membrane needs to be cleaned with ultrapure water and ethanol, and then repeat the next test. The length of each experiment was 3 hours, and a total of 5 experiments were carried out.
To verify the whole preparation process, the surface properties of the films in each preparing step were characterized. As Fig. 1a shows, infrared absorption at 1714 cm−1 appears in the spectrum of ePTFE film grafted with PAA (PAA–ePTFE), which is related to the stretching vibration of carbonyl groups, indicating that PAA chains have been successfully grafted onto ePTFE surface.26,27 After compositing with TiO2, the vibration and stretching of Ti–O bond appeared at 800 to 500 cm−1 in the spectrum of TiO2–PAA–ePTFE.25,28 In addition, a wide peak around 3300 cm−1 caused by Ti–OH interaction and surface absorbed water has also been observed. XRD was used to analysed the crystal structure of ePTFE films. Just as seen in Fig. 1b, the ePTFE characteristic peaks at 2θ = 17.99° were (1, 0, 0) crystal plan. The characteristic peak intensities of the ePTFE, PAA–ePTFE, and TiO2–PAA–ePTFE films decreased sequentially, which resulted from the destruction of the crystal forms on the surface of the films after grafting of PAA and TiO2. The chemical composition of ePTFE films surface was determined via XPS analysis. Fig. 1c shows that the original ePTFE film is mainly consisted of C and F elements which only has C1s and F1s peaks. After grafting PAA, O1s (534 eV) peak appeared, indicating that the carboxyl groups have been modified to the surface of ePTFE membrane. In the high-resolution Ti2p XPS spectra of TiO2–PAA–ePTFE films (Fig. 1c), double peaks appeared at Ti2p1/2 (464.4 eV) and Ti2p3/2 (458.6 eV), which accords with the Ti XPS in TiO2 reported in literature.29 In particular, the F1s peak intensity decreases sharply due to the increasing of O1s and Ti2p, indicating that TiO2 has been successfully grafted on the surface of ePTFE film, which agreed with the results of FT-IR results. Further, the atomic percentage values of all the films are shown in Fig. 1d. It can be seen that F atom decreases from 90.5% to 28.8%, O atom rises from 0 to 18.3%, and Ti atom accounts for 6.9% of the film surface.
Fig. 1 (a) FTIR spectra, (b) XRD spectra, (c) XPS spectra and high resolution Ti2p XPS spectra of TiO2–PAA–ePTFE film; (d) atomic percentage values of different PTFE film. |
The surface morphology of modified ePTFE films was imaged using SEM. Fig. 2a shows that the ePTFE film has a microporous structure composed of a large number of interconnected fibers. After grafting with PAA, the fiber structure of ePTFE stays integrity and bulges appeared on its surface (Fig. 2b). The PAA–ePTFE has significantly increased roughness over the virgin ePTFE film (Fig. 2a). As shown in Fig. 2c, a large amount of hedgehog shaped TiO2 particles are observed on the surface of ePTFE, and covering the fibrous structure. The EDS scan images of the TiO2–PAA–PTFE films are shown in Fig. 2f. The results show that the Ti and O elements are uniformly distributed on the surface of the TiO2–PAA–ePTFE films. This indicates that TiO2 particles have been successfully prepared on ePTFE film. Fig. 2d shows a clear view of the TiO2–PAA–ePTFE film. The fibrous network is still visible and well combined with TiO2 particles. This is favorable for the water permeability of the film. As Fig. 2g shows, the original film has the characteristics of super hydrophobicity and ultra-low surface energy with water contact angle of ∼140°. With the modification of PAA and TiO2, the contact angles are obviously decrease to 76 ± 6° and 31 ± 8°, respectively, and the surface energy increased significantly from 3.2 mN m−1 to 89.1 mN m−1. In addition, the hedgehog shaped TiO2 shows many radial shaped needle-like antennae on the surface of the crystal nucleus (Fig. 2e), with increased adsorption capacity (specific surface area: 234.5 m2 g−1).30,31
Fig. 2i shows the membrane flux of water for films. In respected to the original ePTFE film, the membrane flux of the PAA–ePTFE and TiO2–PAA–ePTFE increased by nearly two orders of magnitude, which are 1835 ± 10 L m−2 h−1 and 1627 ± 84 L m−2 h−1, respectively. It can also be seen intuitively from the insert photos that the ePTFE film is completely opaque in water, and it becomes transparent after grafting with PAA. That is, water can easily penetrate through the modified PAA–ePTFE film. While, the opacity of the water-permeable TiO2–PAA–ePTFE is caused by a layer of white TiO2 particles formed on its surface. Compared with the original ePTFE film, the modified ePTFE shows a larger tensile strength (Fig. S1a†) and retains a nearly constant thermal stability (Fig. S1b†), which will be beneficial to filtration under high pressure (Fig. S1†).
The surface topographies and roughness of the ePTFE films were observed with AFM (Fig. 3). It can be clearly seen that the AFM image of virgin ePTFE film has a microporous structure (Fig. 3a). After grafting with PAA (Fig. 3b), the fibrous structure disappeared and the roughness become much bigger. Then as loaded with TiO2 particles, the TiO2–PAA–ePTFE shows the roughest surface over the previous two groups (Fig. 3c and e) and the pores become smallest (Fig. 3f). From the line scanning path (Fig. 3d), it can be seen that the width of the bulge on the TiO2–PAA–ePTFE surface is about 1 μm, which is consistent with the particle size of TiO2 observed in SEM.
Ultrafiltration (UF) membranes are generally used for filtering substances with size of 100 to 1000 nm. During the application, most UF membranes will face the problem of channel blockage. Herein, the TiO2–PAA–ePTFE films loaded with TiO2 particles aim to disclose this problem. The change of membrane flux with time was measured by bovine serum albumin (BSA) to study the clogging and self-cleaning of the TiO2–PAA–ePTFE film. BSA will blocking the membrane channels and resulting in the decrease of membrane flux. Then UV light is used to drive the self-cleaning function of the film and restore its flux. The experimental results are shown in Fig. 4a, when continuously filtering 1 g L−1 BSA solution, the membrane flux decreased continuously to 20% of its original value after 70 min. At this time, a 365 nm UV light is adopted to the film, and triggering the TiO2 to catalyze the BSA decomposition of the blocked film and wash it away. Then, the membrane flux completely recovers to the original level. However, if only pure water is used instead of UV irradiation, the membrane flux can only recover to 40%. And If UV irradiation is re-enabled, the flux can return to the original level after 25 minutes (Fig. S2†). Fig. 4b shows the change of membrane flux with the use times. Surprisingly, the membrane flux can recover to 100% after 10 cycles. Even for 20 times, the self-cleaning function can guarantee ∼90% of membrane flux. The falling off of titanium dioxide will cause secondary pollution of the filtrate, so it is necessary to study the leaching behavior. In the 120 h immersion leaching experiment (Fig. 4c), the leaching rate of titanium dioxide is less than 0.04% (percentage of total titanium dioxide), and in the filtration leaching experiment (Fig. 4d), after the photocatalytic membrane was filtered under UV irradiation for 480 min, the leaching rate of titanium dioxide was less than 0.04%. These results show that the coordination between titanium dioxide and ePTFE is stable and has long-term application prospects. The stability of photocatalytic membrane in ultraviolet light is also one of the very important properties. After 120 h of UV irradiation, the infrared spectrum of ePTFE membranes has seldom change in respected to the original one (Fig. 4e). The intensity of the vibration absorption peaks of CF2 in 1046.5 cm−1 and 1202.8 cm−1 remains constant. The flux change rate of ePTFE membrane is less than 0.1% after 120 h of UV irradiation (Fig. 4f). At the same time, after 20 cycles, the stress–strain curve of TiO2–PAA–ePTFE membrane still maintains its original properties (Fig. 4g). These results indicating that ePTFE has excellent UV resistance. The micromorphology of the membrane after UV irradiation has been further observed by SEM. In order to observe the porous structure clearly, the TiO2 particles on membrane surface were corroded by concentrated sulfuric acid. As shown in Fig. 4h and i, the membrane used for 20 cycles has the similar microstructure to the freshly prepared one, indicating the PTFE network is stable to the UV irradiation. This photocatalytic induced self-cleaning will provide a new design idea for prolonging the service life of the ultrafiltration membrane.
Generally, filter membrane only retains the substances with size larger than its pore size. But surprisingly, the TiO2–PAA–ePTFE film can absorb and decompose small molecular organics. Fig. 5a shows the molecular adsorption capacity of ePTFE, PAA–ePTFE and TiO2–PAA–ePTFE films in respect to TC (10 ml, 15 ppm) and RB (10 ml, 5 ppm), respectively. Among them, ePTFE can barely absorb these molecules because of their ultra-low specific surface energy. When modified with PAA and TiO2, the adsorption capacity of the modified film to organic molecules is significantly improved. Especially for TiO2–PAA–ePTFE film, its adsorption capacity for TC and RB are 103.7 and 46.1 μg mg−1, respectively. Fig. 5b shows the real appearance of the ePTFE, PAA–ePTFE and TiO2–PAA–ePTFE films after absorbing of RB and TC. The results are consistent with the experimental data, and the color change of TiO2–PAA–ePTFE film is the most obvious. Fig. 5c shows the photocatalytic curves of TiO2–PAA–ePTFE for RB and TC. For both of them, the residual concentration ratios decrease rapidly in the initial 30 min without UV irradiation. This is due to the adsorption of TiO2 to the substrates, which leads to the reduction of the residual in solution. Then, under UV light, photocatalytic effect of TiO2 leads to the further reduction of residual concentration ratios to 98% and 83% for RB and TC, respectively. The final treatment volume of RB is 19.9 ml (the initial volume is 20.0 ml). In addition, the antibacterial activity of the TiO2–PAA–ePTFE membrane has also been studied. Surprisingly, it was found that its antibacterial activity was as high as 98.2% (Table S1†). As Fig. 5d shows, after UV irradiation, the dyes absorbed on the films have been totally clean out. Thus, the TiO2–PAA–ePTFE film has power for degradation of small molecular organics.
Surface adsorption is beneficial to catalytic degradation, while continuous degradation provides power for sustained adsorption. Fig. 5e shows the diagrams of the synergistic effects of filtration and catalysis on small molecular organics. In the filtration process of TiO2–PAA–ePTFE membrane, a large number of RB molecules are adsorbed on TiO2 due to the adsorption of TiO2–PAA–ePTFE, which reduces the RB content in the filtered water. Under UV irradiation, the adsorbed RB decomposes, and TiO2 continues to adsorb RB in water, which significantly reduces the RB content in filtered water.
In the application of wastewater filtration, it is very important to evaluate the reusability and stability of the photocatalytic performance of the membrane. As shown in Fig. 5f, after five cycle experiments, it was observed that the degradation rate of RB by TiO2–PAA–ePTFE membrane was still about 90%. The film has excellent reusability and stable performance. The reported parameters that relate to recent hybrid membrane development and features of the membranes are summarized in Table 1. The membrane in this work has the outstanding performance in FRR, reusability and pure water permeance.
Membranes | WCA | Feed solution (g L−1) | FRR | Pure water permeance (L m−2 h−1) |
---|---|---|---|---|
PES–TiO2@MXene32 | 46° | 1 BSA | 80.2% | 756.8 |
PVDF–gPAA@FeOOH33 | 20° | 1 BSA | 93.8%, 4 times | 565.8 |
MCN–PDVF34 | 57° | 1 BSA | 88% | 294.0 |
PVDF/PBSA35 | 30° | 1 BSA | 87% | 1770.2 |
PVDF–CND/TiO2 (ref. 36) | 71° | 0.5 BSA | 82.6%, 2 times | 203.0 |
PES–Ni–TiO2 (ref. 37) | 62° | 1 BSA | 75.4% | 871.2 |
This work | 31° | 1 BSA | 90%, 20 times | 1627.0 |
Footnote |
† Electronic supplementary information (ESI) available. See https://doi.org/10.1039/d2ra01026g |
This journal is © The Royal Society of Chemistry 2022 |